Abstract: A method for manufacturing a scroll for use in a scroll type fluid displacement apparatus is disclosed.

Abstract: A plurality of mold wall segments are positioned in a circular array in an adjustable fixture to form a mold assembly. The fixture includes a base with a plurality of upstanding pin members. Two of the pin members engage the bottom portion of each mold wall segment. Each pin member is eccentrically mounted on a disc. By rotating the discs relative to their base, the mold wall segments may be moved inward or outward. This movement varies the diameter of the lower portion of the mold assembly. The pin members have threaded end portions which enable the pin members to be moved along their upstanding central axes. This movement varies the height of the lower portion of the mold assembly. In addition, the fixture includes a plurality of radially extending adjusting rods, each rod engages a radially inner side surface of a mold segment.

Abstract: With low-pressure or die-casting methods there frequently occur leaks during the transfer of the molten metal from the metal containing basin or vessel to the mold. These leaks often lead to serious accidents and related operating interruptions. According to the invention these problems are solved by a casting method, wherein all movements of the mold occur in a vertical plane. With a preferred embodiment of apparatus for the performance of the method the mold is placed in a positive or form-locking manner with its casting or pour opening upon the casting hole of the metal containing vessel or basin and pressed against the latter in a fluidtight fashion by means of a pneumatic lifting cylinder. This affords the advantage of a simple connection of the mold with the basin and without requiring a coupling mechanism, and, additionally, the heating of the riser or up tube and/or immersion tube can be omitted, which otherwise conventionally was performed by gas heating.

Abstract: A cavity in a body of particulate moulding material has at least one rib-like formation for gripping an object received in the cavity. In the case of a metal casting mould a riser sleeve (1) is inserted into a cavity (9) in the top part of the mould and the cavity (9) is produced by means of a tapered former (5) the exterior of which has a plurality of radially spaced apart recesses (6) extending between the top and towards the bottom of the former and which has a negative taper from bottom to top. The depth of the recesses (6) is such that circles geometrically inscribed inside the base of the recesses (6) have diameters smaller than the corresponding mean outside diameters less three times the standard deviation of the riser sleeves (1) to be used. The recesses (6) form ribs (11) from the moulding sand and the ribs (11) grip the outer surface of the sleeve (1).

Abstract: In a horizontal pressure die-casting machine having two fixing plates, each for one die the invention comprising a one of the fixing plate being pivotable into a horizontal position about a horizontal axis, and assembled of two parts, namely a base plate and a mounting plate. In the horizontal position, the die to be carried by the mounting plate and, provisionally, also the die to be carried by the stationary fixing plate can be exactly mounted and a cast produced can easily be removed. To take up the strong pressing forces occurring during a casting operation, the movable fixing plate which is pivoted back into its vertical position, is mechanically locked to the fixing plate, and the die to be carried by the latter is transferred thereto for final securing.

Abstract: The method of casting a plate type recuperative heat exchange envelope that encloses a hollow space therein in a single casting operation. A sand core with a heat sensitive binder therein defines the hollow space within the envelope. The sand core is supported by end extensions and lateral protuberances which rest on the sides of a sand mold to provide a space therebetween that is subsequently filled with molten metal to comprise an envelope casting. Lateral openings through the envelope casting produced by the lateral protuberances and end openings produced by the end extensions provide passageways for venting gases produced within the sand core during the casting operation, and after completion of the casting operation the same openings in the envelope assist in the removal of the sand core therefrom. The lateral openings are subsequently plugged while the end openings are maintained open to direct the flow of fluid therethrough.

Abstract: A continuous casting mold for producing polygonal steel profiles by continuous casting by the curved-mold method, comprises individual plates defining the sides of the molds. The four plates are provided with recesses at their extremities which form abutting joint edges and the edges are held flush with one another by shims inserted between opposing surfaces of the plates at the corners thereof. One pair of plates is provided with radius or bevels so that the cross section of the interior of the mold is octogonal. According to the invention, moreover, the chamfered or bevelled surfaces and the surfaces between them are machined and a corresponding insertion shim is provided to insure that the edges are flush with one another.

Abstract: An apparatus and method for producing ingot mold caps is provided in which a shaped opening in a chill element is lined with a pre-formed refractory/ceramic fiber pad and metal is cast in the lined opening around a cored lift engaging means.

Abstract: A method of pouring molten steel into a container having a bottom made of material subject to damage by the falling stream includes providing a light weight tin free steel mat made from a plurality of thin sheets each having closely spaced holes therein over most of its area and the sheets being arranged in a plurality of layers arranged to define a honeycombed spongelike structure of considerable thickness having a plurality of discontinuous voids. Substantially flat individual thin sheets are arranged on the top and bottom of the spongelike structure to form an assembly with the top and bottom sheets being made from tin free steel. None of the discontinuous voids extend from the top sheet to the bottom sheet. The mat is lowered into the container and positioned on the bottom after which the molten steel is poured onto the mat which protects the bottom while it melts and is absorbed into the molten steel.

Abstract: A method of sealing a joint between component parts of a metal mould for metal casting comprises applying in the area where the seal is desired an elongated sealing element and a compressible cover separating the sealing element from each of the surfaces to be sealed together. The method is especially useful for sealing the joint between an ingot mould for steel ingots and a base plate for the mould.

Abstract: An improved method is utilized to make an improved mold for forming a plurality of small objects, such as piston rings. The mold is made by stacking a plurality of mold sections formed of gas permeable material, such as CO.sub.2 sand, resin bonded sand or green sand. The stacked mold sections are then clamped together to hold them against movement relative to each other. A wet coating of liquid ceramic material is then applied over the stack of mold sections. This liquid ceramic mold material is dried to form a rigid gas permeable ceramic casing which encloses the stack of mold sections. The rigid casing of ceramic material holds the mold sections against movement relative to each other to prevent break-out of metal from between the mold sections when a flow of molten metal is directed into the mold cavities. Due to the gas permeable construction of both the rigid ceramic casing and the mold sections, gas can readily escape from the mold as the molten metal enters the mold cavities.

Abstract: A method for the die casting of end rings and conductor bars in rotors employing a die casting machine having a compensator mechanism comprising a compensator sleeve and a compensator for reciprocal movement along a first axis. A coaxially movable die plate closes off one end of the compensator sleeve to form a die cavity for casting. A plurality of lamination stacks, each held together by a removable stacking pin, are stored on an inclined loading rack positioned laterally on one side of the compensator mechanism. A few of these stacks roll down inclined planes into the compensator sleeves. The compensator pushes the stacks forward into abutment with the die plate and a charge of molten material is injected into the die cavity. The die plate then moves axially away from the compensator and a retriever moves perpendicular to the first axis to an unload position between the compensator sleeve and die plate.

Abstract: An apparatus and method for producing ingot mold caps is provided in which a shaped opening in a chill element is lined with a preformed refractory fiber pad and metal is cast in the lined opening around a cored staple.

Abstract: In continuous casting of tubular products, the same die is used with mandrels of different sizes depending on the internal diameter of the tubular product to be cast. This avoids the necessity of dismanteling the casting "set-up" in order to remove a die and mandrel assembly when changing from casting a tubular product of one internal diameter to another of the same external diameter but different internal diameter. The mandrel and die are constructed so that the mandrel is releasable from the die after use to enable another mandrel to be inserted in the same die. During casting, the mandrel is maintained within the die against axial movement either by a thermocouple device positioned within the associated crucible to engage the top of the mandrel. The mandrel may be removed either manually or by a suitable tool engageable with the mandrel.

Abstract: A mold handler for flaskless foundry molds made up basically of a horizontal support beam and two clamping arms supported for movement along the beam toward and away from each other. Each clamping arm has rotationally mounted pads with gripping surfaces having serrations thereon. The pads are self-aligning. The clamping arms move via a fluid circuit operably connected thereto. The entire structure is suspended by apparatus lying substantially within a plane containing the center of gravity of the beam and the structure it supports. The clamping arms are maintained at equal and opposite distances from the center of gravity at all times during operation of the mold handler by means of an interconnecting synchronizing linage. The fluid circuit controls and actuates fluid cylinders to urge the clamping arms toward and away from one another selectively to engage and release the gripping surfaces with and from a flaskless mold positioned therebetween.

Abstract: A novel casting method is provided which includes a shell mold having a cope and a drag, which abut together along substantially planar mating surfaces and define a casting cavity between the cope and drag. At least one core is positioned within the casting cavity and includes at least one and preferably two crush pads each having a cam surface. As the cope is positioned onto the drag, the cope engages the crush pad cam surfaces and cams the core flatly against the shell mold.

Abstract: A method of making metal castings is disclosed, and particularly a method for making ferrous castings employing multiple component sand core assemblies. The core assembly is devised to receive a disintegratable strap about one annular outer surface path of the assembly. The strap is drawn tight about the assembly by an automated strapping machine and fused to provide a positive mechanical securement. The strap is preferably arranged coplanar with the outer surface of core prints when used in the assembly. The strapped assembly is placed in any desired orientation within a bonded sand mold and molten metal introduced therein. The molten metal heats the mold and core surfaces and surrounding sand body to such an extent that the strap is volatilized immediately after the introduction of the molten metal.

Abstract: Cast iron ingot mold stools having exceptionally smooth flat surfaces and a longer average life are produced by casting such stools in a mold, the inside of which is formed by rigid thermal insulative boards.

Abstract: A foundry for automatically making sand castings, in which a metal casting and sand cake are transferred to a container after partial cooling and are carried with the container to a storage zone to cool for a time independent of any restrictions imposed by the conveying path, conveying speed, or cooling time required by other castings being processed. During handling and cooling, the integrity of the sand cake about the casting is maintained to provide cooling characteristics desirable for complex castings with variations in wall thickness. Specific structures handle and convey the sand cake and casting efficiently and reliably. Associated structure fabricates the sand molds and pours the castings, all in a continuous process.

Abstract: An improved method of assembling molds enables the size of successive molds to be adjusted to provide cast articles having a desired size. In practicing the method, a first or initial mold is assembled in a fixture. This initial mold is used to form a cast article. The cast article formed in the initial mold is measured to determine the extent to which the dimensions of the article deviate from predetermined design dimensions. The fixture is then adjusted to compensate for the deviations in the dimensions of the cast article from the intended or design dimensions. A second mold is then assembled in the fixture. Since the fixture has been adjusted to compensate for the inaccuracies in the first mold, a product cast with the second mold will have dimensions closer to the desired dimensions.

Abstract: A positioning apparatus for a centrifugal casting machine having an articulated mold that is mounted for rotation in a cantilevered manner on a drive shaft. The positioning apparatus includes a pair of pillow block bearings having arcuate bearing races that operate to allow the drive shaft to be tilted within a predetermined angular range relative to its longitudinal axis. In addition, the positioning apparatus includes a plurality of locking pins each of which are mounted to cooperate respectively with one of a plurality of positioning members mounted on a rotatable mold-supporting face plate of the casting machine. Operation of the lock pins into engagement with the positioning members moves the face plate into a predetermined position relative to its axis of rotation, following a casting cycle of the machine, so that segments of the centrifugal mold can be radially stripped from an article cast therein without unduly distorting the cast article.

Abstract: A method of casting is provided which uses boxless moulds. The method comprises the steps of stacking a plurality of boxless moulds substantially horizontally on one another in a frame to form a substantially vertical stack, pivoting the frame with the moulds therein through an angle of approximately 90.degree. so that each mould stands substantially vertically, and filling the moulds with molten metal while they are in the substantially vertical position.

Abstract: A heat insulation layer is provided on the exterior surface of a port liner. The port liner is installed in the exhaust port passage upon casting of a cylinder head by filling a moulding material in the cavity of the port liner to serve as an exhaust port, mounting preformed and cured separate layers of moulding material on the exterior surface of the port liner and using the port liner with a mass of a moulding material therein and separate layers of a moulding material thereon as a core for casting an exhaust port passage and a heat insulation layer of the exhaust port.

Abstract: A continuous casting apparatus mold table supports a plate that in turn supports a mold extending through both. The table has opposite side walls extending above the plate, with each side wall supporting a shaft extending lengthwise of it between it and the plate and carrying lugs that overlap the adjacent marginal portion of the plate to clamp it on the table when the shaft is turned in the right direction and locked against reverse rotation. When the shafts are released, the plate and mold can be lifted past the lugs and removed from the table.

Abstract: A seal between an ingot mould and a base plate or between a head-box and an ingot mould is formed from a pack of flat, flexible strips, for example, of cardboard or aluminium interlinked at spaced intervals along the strips. The joints between any one strip and an adjacent strip next to one face thereof are staggered in relation to the joints between the one strip and the adjacent strip next to the other face thereof. The pack is expanded lengthwise to separate the strips where they are unjoined and form generally hexagon shaped cells and is then placed on the base plate with the longitudinal edges of the strips of the pack on the base plate. The expanded pack is arranged lengthwise into a closed figure corresponding to the shape of the ingot mould. The ingot mould is then placed on top of the expanded pack which is crushed between the ingot mould and the base plate to form the required seal. A head-box seal is similarly made between the top face of the ingot mould and the head-box.

Abstract: A low-pressure metal repetitive casting apparatus comprising a large capacity fluidtight vessel containing liquid metal to cast, in particular a high melting point metal; an upwardly open supply pipe partly extending into the vessel through a wall of the vessel and having a lower end immersed in the metal; a source of gas under pressure; a device for selectively putting the source in communication with the interior of the vessel and closing off said communication; and a series of blind sand moulds each defining at least one mould cavity, a main runner whose sectional size is in the neighborhood of the sectional size of the supply pipe and communicates with the mould cavity and has a lower open end portion capable of being adapted for connection to an upper end portion of the supply pipe, and at least one secondary runner which puts the main runner in communication with the mould cavity and has a cross-sectional area so calibrated that, during the casting, the solidification time of the secondary runner is sli

Abstract: The disclosure relates to a method of manufacturing a large-sized centrifugally cast composit roll for use in a rolling mill capable of preventing deterioration of a connecting portion of a lower pouring sprue to a mold assembly of shaft portion lower mold while upper and lower metal pouring are simultaneously practisized and also of obtaining uniform thickness of the outer shell.The disclosure also relates to a device for disposing the lower side pouring sprue runner used in the method.

Abstract: A casting die having separate die segments that cooperate to form an internal die cavity for receiving molten metal at the top thereof for subsequent solidification and removal therefrom in continuous strip or bar form. Novel retaining means in the form of cooperating bolt/bushing sets are provided for maintaining the relative positioning of the segments, the bolts having a lower coefficient of expansion than that of the bushings, so that upon heating of the die, the relatively greater expansion of the bushings will serve to place a continuing force upon the segments through bolt tensioning so as to maintain the die segments in face-to-face relationship and to eliminate possible flashing of metal therebetween.

Abstract: A ceramic refractory mold protection device for an ingot mold having a flat top surface with a hole therethrough includes a shank portion which fits in the hole an integral head portion which is adapted to rest on the flat top surface and cover the impact area onto which steel is teemed. The head portion extends between 1 and 3 inches from the shank and is between 3/4 and 2 inches high. After the steel is poured and the ingot stripped from the mold, the protective device is removed from the mold and replaced by a new one for the next pour.

Abstract: Flexible hot topping liners having improved properties comprise refractory, deformable, self-supporting, fibrous liners which have, in their dry condition, flexibility, restitution and droop characteristics within certain defined ranges. In the preferred embodiment, the extensibility and compressibility properties are also maintained within defined ranges. Flexible sealing rings for sealing the joint between a headbox and an ingot mould are also disclosed.

Abstract: A system for making sand molds each having associated therewith a core member composed of a core element or a network of core elements is disclosed. The system includes a machine for making and depositing onto a conveyor, mold sections having joint faces in engagement to form a string of closed-up mold sections. Each mold section has a mold cavity defined in its joint face. A core making machine is positioned adjacent the string of closed-up mold sections and include at least two core box sections, each having a joint face and being arranged for mating of their joint faces for molding a core member therebetween. One of the core box sections retains the mold core member when the faces of the core box sections are parted. The core box section is placed into an orientation such that its joint face is parallel with the exposed face of the last mold section. A core mask is provided for fetching the core member from the core box section and transferring the core member to the last mold section.

Abstract: Ingot mould lining slabs have one or more apertures in their metal contacting face. Hooks are engaged in these and used to lift the slab from a stack and hang it in position in an ingot mould. The slab is then fixed to the mould wall, for example by nailing, and then the hooks are removed.

Abstract: The machine comprises a housing, a casting mould rotatably mounted in the housing and a device for axially placing and maintaining a core against the end of the mould. The device comprises an element for urging the core against the mould, a releasable mechanism for fixing the core to the element and means for shifting the element between a position in which it urges the core against the mould and a withdrawn position. According to the invention, the mechanism is movable on the housing between a position in which it fixes the core to the element when the latter applies the core against the mould and a withdrawn position, the arrangement being such that the mechanism can follow, between its withdrawn position and its other position, the movement of the means for shifting the element. A return element is provided for returning the mechanism to its withdrawn position.

Abstract: A segmented mold assembly is utilized to cast a turbine engine component having an annular inner wall and an annular outer wall which are interconnected by a plurality of struts or vanes. The mold assembly includes a plurality of sections which are formed of a ceramic mold material and are interconnected at flange joints. A pair of mold sections are advantageously formed simultaneously by repetitively dipping a single pattern in a slurry of liquid ceramic mold material to form a wet coating on the pattern. This wet coating of ceramic mold material is then dried. After a covering of the desired thickness has been built up by repetitively dipping and drying the coatings on the wax pattern, the wax pattern is destroyed. To facilitate separating the mold sections after destroying the wax pattern, at least some of the wet coatings are wiped away in an area between portions of the wet coatings which will eventually form the mold sections.

Abstract: The method comprises forming four like, and interfitting molds, with cavities therein, and closing all the molds together in envelopment of a cruciform element. The element, preferably, carries bearings on opposite ends of the pins or shafts thereof. Casting material, such as high tensile bronze is introduced into the molds cavities to cast the end product therein, onto the cruciform element and bearings. The method has particular application and utility in the casting of assemblies of articulatable components, such as universal joints, and the like, in that it affords the fabrication of such assemblies, complete, in a single casting operation. The casting means comprises a mold which is interfittable with others thereof for use in the practice of the above-noted method.

Abstract: In preparation of a mold for metal casting, a thermosetting resin layer, preferably of a thickness in a range from 2 to 100 micrometers, is formed between the refractory filler in the molding box and a covering laminate such as a thermoplastic synthetic resin film for tightly covering the filler surface so that the thermosetting resin layer develops, during metal casting, a shell layer for reinforcing the cavity wall of the mold due to heat given by molten metal. Development of casting defects such as sand marks and blow holes and occurrence of mold crumbling can effectively be prevented by the presence of the shell layer.

Abstract: A method of inserting a core in a sand mold wherein the sand mold is provided with a cavity for receiving the core, and, during the insertion of the core in the cavity, the sand around the core is compressed by an element or, if the core print is provided with a retaining projection, a further projection on the core print is provided for compressing the sand around the cavity in the sand mold which receives the retaining projection.

Abstract: A mould cavity for casting the part is supplied with liquid metal by a main runner formed in the mould and connected to the upper end of a supply pipe whose sectional size is in the neighborhood of the sectional size of the main runner and which extends into a fluidtight vessel containing the liquid metal. The metal is supplied to the mould cavity by the action of a gas pressure on the free surface of the metal in the vessel.According to the invention, the mould cavity is supplied with the metal from the main runner through a secondary runner whose sectional size is much less than the sectional size of the main runner, and the gas pressure is maintained until the secondary runner has solidified whereafter the gas pressure is returned to atmospheric pressure, whereby the liquid metal in the main runner and supply pipe returns to the vessel.

Abstract: An ingot mold has been devised which instead of utilizing a full protective thickness or section of sand within the spacing between a metal core bar and a metal flask, employs a refractory lining for the flask and a refractory coat for the bar that respectively have a cross extent or thickness that occupies a greater portion of the spacing than the casting sand. The casting sand is utilized as a minimum inner thickness to define the casting mold and as imposed between the refractory lining and coat.

Abstract: This invention is directed to a horizontal casting apparatus having an improved mold mounting means which facilitates alignment of the mold with an ingot or billet support surface adjacent the discharge end of the mold.

Abstract: A splash can for placement in a mold before pouring molten metal into the mold, so as to eliminate scab producing splashes during pouring into the ingot mold. The top of the mold typically has a mouth of reduced diameter and the splash can of the present invention is of cylindrical form having a diameter greater than the mouth. The can is formed from material compatible with the molten material and deformable so that the can can be folded for introduction into the ingot mold through the mouth without exceeding the elastic limit of the material. The can is retained in the folded position by a tension member that is wrapped therearound; after the folded can is introduced into the mold, the tension member is severed whereupon the can springs into a generally cylindrical shape within the mold.