Abstract: Provided is a rotating assembly. The rotating assembly is for forming a microstructure, and comprises: a rotating body rotatable about a rotary shaft; a first support member installed on the rotating body so as to be spaced apart from the rotational shaft and having a predetermined viscous composition disposed on an outer surface thereof; and a fluid communicating portion for communicating the inside and the outside of the rotating body, wherein when the rotating body rotates, the viscous composition is pulled in a radially outward direction of the rotary shaft, and the pulled viscous composition is cured through the fluid communicating portion, thereby forming a microstructure.

Abstract: System for cooling molds for metals, having one or more main conduits, each for transporting a main flow of a cooling carrier fluid containing compressed air and nebulized water, and a plurality of secondary conduits connected to and originating from the main conduit. The free end of each secondary conduit is susceptible of being inserted into a corresponding channel of a duct made in one of the half-molds of a mold. The main conduit is provided with a shaped closed terminal portion for distributing, into the secondary conduits that radially depart therefrom, substantially equal secondary flows of the cooling carrier fluid, injecting them through the free ends thereof into the corresponding channels of each half-mold.

Abstract: The invention relates to a rotary mold for centrifugal casting of an alloy. The mold comprises liners (135a) housed in hollow exoskeletons (137a). The exoskeletons retain the liners against the centrifugal force, during the casting, while the mold is spinning.

Abstract: The invention concerns a unit comprising a mold (4) adapted to receive a molten metal alloy and the said metal alloy poured therein. The alloy is TiAl. The mold is rotational and comprises receiving recesses (135) made of steel, metal alloy and/or ceramic, and, at the location of a plurality of section planes each passing through the mold and the poured metal alloy, the mold has a surface heat capacity less than that of the poured metal alloy.

Abstract: Embodiments herein relate to a process for semi-continuous or continuous production of a solid object from a molten metal, with the potential of being a cleaner and less expensive alternative to complicated split mold processes currently used. The embodiments can be used to perform multiple melt/pour cycles without breaking vacuum, with the system only opened to remove the solid object via an air lock, e.g., a separate chamber or load lock, which will be periodically opened to remove feedstock without breaking the vacuum of the process chamber. Embodiments also relate to an apparatus for semi-continuous or continuous production of a solid object from a molten metal.

Abstract: A method of producing a precision centrifugal casting includes: a) providing a centrifugal casting device having a rotor rotatable around an axis, at least one crucible accommodated in the rotor, and at least one mold associated with the crucible and disposed at a first radial distance from the axis, b) creating a metal melt within the crucible, c) rotating the rotor thereby forcing the melt using centrifugal forces from the crucible into the mold, d) exerting a pressure on the melt forced into the mold until the temperature of the solidifying melt has reached a predetermined cooling-temperature in a range of 1300° to 800° C., wherein the pressure corresponds to the centrifugal force acting on the melt just when the mold is completely filled, times a factor of 1.0 to 5.0, and e) relieving the pressure when the temperature of the solidifying melt is lower than the predetermined cooling-temperature.

Abstract: A system and method for centrifugal casting of composites, especially metal-matrix composites. According to the system and method, a porous preform is infiltrated with matrix material using a centrifugal force to pressurize the matrix material against the preform. The pressure head of the matrix material is maintained at an approximately constant level throughout infiltration.

Abstract: A centrifugal casting method is provided for the manufacture of hollow molds and applications of this apparatus and method are provided. A centrifugal casting apparatus has a hollow mold (13) suitable for the centrifugal casting. For the manufacture of cast workpieees by the centrifugal casting method a plurality of mold cavities (14) formed by at least one hollow mold (13) are arranged and driven such that the mold cavities (14) rotate about a common axis of rotation (18). At least three mold cavities (14) which rotate in a single plane are provided.

Abstract: A system and method for centrifugal casting of composites, especially metal-matrix composites. According to the system and method, a porous preform is infiltrated with matrix material using a centrifugal force to pressurize the matrix material against the preform. The pressure head of the matrix material is maintained at an approximately constant level throughout infiltration.

Abstract: In an electroslag remelting point with a mold (4) for forming an ingot from the remelted material of at least one consumable electrode (33), with a body (6) having at least one vertically driven electrode rod (15) for advancing a respective consumable electrode (33), and with a hood (19) which is disposed above the mold (4) and has at least one opening (18) which is concentric with the respective electrode axis (A), a pot-shaped boiler (20) is provided which accommodates the mould (4) and can be joined to the hood (19) to form a chamber (34) which is closed all round, completely encompasses the mould (4, 28) and can be connected via pipelines (22, 23) to a vacuum pump and/or a gas source, so that the chamber (34) can be evacuated or filled with an inert gas.

Abstract: To identify and manufacture metallic glass forming alloys, large inertial forces or “g”-forces are created in a centrifuge assembly used to sequentially separate crystalline phases (particles) as they sequentially form and grow in a molten alloy during gradual cooling of the alloy below its liquidus temperature. These forces physically remove and isolate the actual crystalline particles from the remaining liquid as they are formed. Under the influence of a large g-force, this is accomplished by rapid and efficient sedimentation and stratification. Further contamination and nascent solid “debris” in the form of oxides, carbides, or other foreign particles can be removed from the molten alloy using the same sedimentation/stratification technique. Finally, a method of efficiently cooling and solidifying the final low melting stratified and decontaminated liquid into a solid glass component is proposed which utilizes convective heat transport by a cooling gas.

Abstract: In the production of precision castings by centrifugal casting with controlled solidification, a melt is cast under vacuum or shield gas into a preheated mold (15) with a central gate (19) and several mold cavities proceeding from the gate toward the outer circumference (Da) of the mold (15). To prevent the formation of shrinkholes and porous areas in the castings, to save energy, and to increase the production rate, the mold (15) is operated at temperatures which decrease from the inside toward the outside. The mold consists of a material or material combination with a coefficient of thermal conductivity lower than that of copper. Before the melt is poured, the mold (15) is heated, starting from the gate (19), by a heating device (20), which projects into the gate, so that the gate (19) reaches a temperature which is a function of the material being cast. Heating is carried out at a rate sufficient to produce a temperature gradient of at least 100° C., preferably of 200-600° C.

Abstract: In the production of castings from a melt of a reactive metal selected from the group consisting of titanium, titanium alloys, and titanium-based alloys, a reusable casting mold (20) is used; the mold, at least in the area of the surface which comes in contact with the melt, consists of at least one metal selected from the group consisting of tantalum, niobium, zirconium, and/or their alloys. The casting mold (20) preferably consists, at least in the area of the surface which comes in contact with the melt, of a tantalum based alloy containing at least 50 wt. % of tantalum. The casting molds can be made of a homogeneous metal, but it is also possible to insert shells of the metals in question into a base body to form the boundaries of the mold cavities, whereas the base body itself consists of some other metal or alloy or of a nonmetal such as graphite or silicon nitride.

Abstract: A self-leveling shim for centrifugal casting apparatus of the type wherein piston means maintain two-part elastomer molds in pressurized engagement with each other during the molding operation, said shim comprising an inflatable bladder positioned between said piston means and said molds, said bladder being inflatable only at selected portions thereof, so as to apply shim pressure at the portions of the molds where such pressure is required.

Abstract: Multi-mold centrifugal casting system comprising basically conventional centrifugal casting apparatus except that instead of receiving a single mold, i.e., one pair of mold halves, a plurality of molds are mounted in the apparatus in stacked relation, with all mold halves having central openings to define a plurality of ring-like molds. A manifold member is positioned in the center of the stacked ring-like molds for receiving and simultaneously feeding molten metal to each of the stacked molds.

Abstract: In a Cu-alloy mold for use in centrifugal casting of Ti or Ti-alloys, the mold body is made of a Cu alloy satisfying the following relationship:Ts+0.3.rho..gtoreq.70where Ts is the tensile strength (kg/mm.sup.2), and .rho. is the electrical conductance (% IACS). A cavity disposed in the mold body has a volume which is at most 30% of the volume of the mold body. Also disclosed is a method for centrifugally casting Ti or Ti-alloy by the use of the above-described mold.

Abstract: A dental centrifugal casting apparatus includes a crucible for receiving a dental casting material, a crucible holding unit for holding the crucible, a heating furnace such as a high-frequency induction heating furnace for heating and melting the dental casting material in the crucible, a crucible forward and backward rotary driving unit for driving the crucible holding unit forward and backward so as to insert the crucible into the heating furnace to heat and melt the material in the crucible and remove the crucible from the furnace, and for rotationally driving the crucible holding unit so as to inject the melted material into a mold at a predetermined position, a bucket for holding the mold in which the molten material is injected by the forward and backward motion and the rotation of the crucible performed by the crucible forward and backward rotary driving unit, and a centrifuge unit for rotating a rotary arm swingably mounting the bucket on its end portion at high speed immediately after the material is

Abstract: A mould for the casting of thin, cross-linked, polymerized resin films is subjected, when being filled with the liquid to be polymerized, to a centrifugal force field exceeding that of the earth gravitation field, the whole being for equalizing the intimate structure of the polymer and to expel therefrom the bubbles of gas possibly present therein. After curing the gel, a mixture of compounds to be separated by the application of an electric field is introduced into the gel and the latter is subjected to electrophoresis within the mould itself.

Abstract: A method and apparatus for filling a mold having walls porous to gases by exposing external surfaces of the mold to a vacuum while filling the mold through an opening exposed to a higher pressure. The mold may be rotated at speeds sufficient for centrifugal forces to be produced to assist in filling cavities in the mold.

Abstract: A centrifugal injection machine comprises a rotor arm bearing at each of a pair of free ends a pivotably mounted container. A holder which retains a multiplicity of workpieces is insertable into a capsule or cavity within each container. The rotary arm contains a reservoir associated with each container or liquifying a charge of material. Upon rotation of the machine at a high velocity, the liquified material is transferred from the reservoir to the container in a vacuum and is pressurized therein as a result of centripetal acceleration. Upon the termination of a predetermined interval, a trip mechanism is activated to rotate the containers so that the molten liquid which has not been injected under pressure into recesses in the workpieces is ejected or discharged from the containers. The containers rotate within a vacuum chamber which is depressurized prior to the centrifuge operation.

Abstract: The present invention relates to a centrifugal casting unit, in which a casting mold has a central distributing pan into which melts, produced inductively, are introduced. The casting unit includes workpiece-molds for precision castings, arranged on the periphery of the distributing pan. The casting unit rotates on a rotating plate in a vessel which can be evacuated. The operations which are required for a working cycle, i.e., the opening and closing of the evacuable vessel, the control of the melting and casting operations etc., are accomplished mechanically, hydraulically, and under electrical control in a fully automatic manner.

Abstract: A centrifugal potting apparatus has one or more rotators for holding housings filled with hollow semi-permeable filaments. Potting agent containers with radially-directed outlets are mounted on the rotators. Tubing connects the container outlets to potting case inlets at the ends of the filament-filled housings. Centrifugal forces during rotation force the potting agent through the tubing and into the ends of the housings.

Abstract: A method and apparatus for casting steel slugs which utilizes a measured charge of molten steel discharged centrally of a rotating table having radial channels to distribute the metal rapidly to circumferentially-spaced, individual, trunnion-mounted receptacles at the end of each channel. The receptacles are designed to have a center of gravity outside the trunnion axis when empty, and inside the trunnion axis when charged. After a predetermined cooling period, a mechanical latch release allows the rotating, loaded receptacles to dump radially to a suitable conveyor and the cycle may be repeated.