Abstract: A steel manufacturing system such as a mini-steel plant includes a series of treatment stations, one of which is a furnace which preferably receives scrap as the starting material. In order to significantly reduce the volume of the buildings needed for the steel manufacturing system, and thus the investment costs, the treatment stations are arranged in a furnace hall whose cross section is substantially adapted to the components of the treatment stations. With respect to the flow of material and the centers of the stations, each treatment stations is disposed along a straight line with an adjacent station. The steel manufacturing system also includes a continuous caster which is disposed in a casting hall and which receives molten steel from the furnace hall.

Abstract: Method of and apparatus for continuously reducing oxides which form on the surface of copper bar and rod during casting including means for collecting cleaning mixture vapors; means for raising the temperature and pressure of the collected vapor; means for lowering the temperature of the collected vapor below the temperature at which the vapor will condense without lowering the system pressure; and means for separating condensed cleaning mixture from uncondensed vapor as the uncondensed vapor is being conveyed to a furnace or other means for oxidizing residual vapor.

Abstract: Integrated plant (10) to convert a metallic charge continuously into semi-finished products such as billets, blooms, slabs, bars or ingots, which comprises in close cooperation a chamber (14) to pre-heat a controlled metallic charge, the chamber (14) including a burner (15) and a terminal feeder (16) feeding an electric furnace (17) with a controlled flow, and comprises also the electric furnace (17), a continuously functioning transformer (26), a multifunction manipulator (20) with two independent arms able to rotate circumferentially and to move vertically to handle two ladles (18) at one and the same time at least between a tapping station of the electric furnace (17) and a casting and tapping station (21), and at least one casting and tapping station (21) served by a tundish feeding liquid metal continuously, a station to refine the liquid metal in the ladle (18) being located between the tapping station of the furnace (17) and the tapping and casting station (21).

Abstract: Continuously cast steel billet is sectioned to length while the core of the casting is molten by being pinched-off to seal the ends of the casting sections and contain molten core metal, effecting thereby energy conservation and economic savings in the production of steel products. The inventive method and means avoids tensilely stressing the casting lessening the risk that the skin of the casting will be caused to rupture from being stretched and that molten metal from the core of the casting will spill to ruin the casting and endanger personnel and equipment.

Abstract: A casting/rolling installation has a continuous casting machine, a light thickness-reduction rolling mill, a width-reduction rolling mill and a thickness-reduction rolling mill which are arranged downstream of the continuous casting machine. The light thickness-reduction rolling mill is driven with a power lower than that normally required for thickness-reduction rolling. The power needed to compensate for the resultant deficiency is supplied to the light thickness-reduction rolling mill by the thickness-reduction rolling mill through the cast strip. As a result, a longitudinal tension is applied to the cast strip as it passes through the width-reduction rolling mill, thereby preventing the cast strip from buckling and being deformed at the width-reduction rolling mill.

Abstract: An improved process for continuously casting a strand of steel comprising the bending of the steel with at least one corrugated roll. The strand is preferably pushed between a corrugated roll and a smooth roll by gravity or drive rolls to impact only compressive stresses to the strand. A curved strand cast with a curved mold can be straightened between two corrugated rolls having different surface corrugations to impart compressive stresses.

Abstract: In a process for casting metal strip, in particular steel strip, the liquid metal is discharged from a casting nozzle which has the same width as the strip onto a continuously moving, cooled conveyor belt, and the plane of the nozzle mouth is set for the thickness of the metal strip to be cast, i.e. at an acute angle to the plane of the conveyor belt. To maintain the casting speed at the nozzle mouth on the conveyor belt, i.e. to prevent shearing forces of the flow layers and thus a speed profile with negative components, the invention proposes that with a conveyor belt running at an inclination to the horizontal in the casting direction, the inclination of the conveyor belt in the casting direction is set as a function of the casting speed, which should be equal to the conveyor belt speed, and as a function of the material parameters of the liquid metal.

Abstract: A method of continuous casting of ingots having a cross section with a high width to height or thickness ratio includes the steps of using a mold with a corresponding cross section and a casting pipe with bottom or near-bottom outlets and having laterally a minimum distance from the wall of the mold; preheating the casting pipe prior to casting to a temperature being at least approximately similar to the temperature of the metal later to be poured into the mold; initially closing the bottom outlet of the mold prior to startup; pouring molten metal into the mold for filling the mold up to a particular level while continuing heating the casting pipe; commencing withdrawal of an ingot from the mold along a curved path when the level of molten metal in the mold has reached the level of the outlet or outlets of the casting pipe.

Abstract: A process and apparatus for making hot-rolled steel strip from a striplike continuously cast starting material uses successive processing steps in which the striplike cast starting material after solidification is brought to the hot rolling temperature and fed to a multi-stand rolling mill for rolling to the finished rolled product. A continuous casting unit supplies the multi-stand rolling mill. The rolling to the finished rolled product occurs continuously in three or four roll stands to achieve the largest possible reduction per pass. The first two roll stands operate with an approximately maximum rolling moment and a large working roll diameter.

Abstract: Continuous casting of metal is optimumly practiced by pouring a casting configured with a trapezoidal cross-section, which issues from the bottom of a mold curvilinearly directed to horizontal extension where it is passed between vertically aligned squeeze rolls which compressively deform and narrow the cross-sectional configuration from trapezoidal to rectilinear and thereby straighten and true the casting for being pinched-off and sectioned to length while the core of the casting is molten. The inventive method and means avoids tensilely stressing the casting, lessening the risk that the skin of the casting will rupture from being stretched and that molten metal from the core of the casting will spill endangering personnel and equipment and ruining the casting.

Abstract: A method and apparatus of processing a continuously cast slab to prevent the formation of surface cracks by applying plastic strains to the surface layer of the slab in which a process of solidification is taking place. The method comprises pressing a projection against the slab surface under specified conditions prior to introducing the slab to a leveling stage.

Abstract: The invention concerns a method and apparatus for thermally treating cast-iron pipes formed in a continuous casting die. The pipe or tube undergoes tempering by passing through a vat which is located downstream from the continuous casting die. The vat contains a continuously cooled bath of fluidized sand or the like which lowers the temperature of the tube in a uniform manner and makes it possible to obtain a very precise and homogeneous tube structure.

Abstract: Thin steel sheets having an improved processability are produced when a steel sheet or cast strip obtained through a continuous casting or strip caster process is subjected to a lubrication rolling step at a temperature of from Ar.sub.3 transformation point to 300.degree. C. and a rolling speed of not less than 1,500 m/min. By this method, the cold rolling step or cold rolling-annealing step can be omitted.

Abstract: This invention relates to formation of strip or other small sections by casting of metal and passing it through a sizing die. More particularly, the invention relates to production of metal strip by casting, by extruding the strip through a die and by rolling the extruded strip to a thinner gauge.

Abstract: The invention relates to an apparatus for the production of cast metal strip of amorphous and/or compact grained structures. To enable the strip to be coiled on reels at high strip speeds, the strip 6 is guided at the outlet of the casting apparatus 1-6 having a casting wheel 4 over a first and second strip guide channel. The first strip guide channel is formed by at least one cooling wheel 9, 11 and a guide wall 10, 12 disposed concentrically of the cylindrical surface of the cooling wheel 9, 11. By means of a cooling medium the strip is forced against the cylindrical surface of the cooling wheel 9, 11 and thereby intensively cooled at a high conveying speed and without tensile stress. When it leaves the or each cooling wheel 9, 11 the strip 6 is strong enough to pass freely guided through the perpendicularly disposed second guide channel 14.

Abstract: A method of and apparatus for continuously casting a high impurity content molten metal in a casting means and the product formed thereby. The method includes the steps of cooling said metal while in said casting means to a temperature resulting in a sound cast bar, extracting the sound cast bar from said casting machine, advancing the sound cast bar to pre-heating means, heating the sound cast bar to a hot-forming temperature, passing the cast bar at a hot-forming temperature from the pre-heating means to a hot-forming means, and hot-forming the cast bar into a wrought product without the cat bar cracking, even when the cast bar has an impurity content of from about 20 to about 200 ppm.

Abstract: A method of continuously casting a metal and an apparatus for continuously casting a metal wherein such a metal as copper, aluminum and so on is degassed continuously by means of at least two vacuum chambers which are installed over a preserving container for preserving a molten metal before being introduced to a mould and one of which pumps up the molten metal for degassing thereof while the other of which exhausts the molten metal after degassing thereof.

Abstract: A method and apparatus for continuous processing of metal between molten and bright hot rolled stages includes the production of uniform liquid metal droplets at the top of a shot tower containing inert gas, forming and maintaining columns of closely spaced but separate metal droplets, retarding the flow of said droplets to a slow, substantially constant, velocity and cooling the droplets principally by radiation to at least partial solidification, collecting the at least partially solidified droplets in a bottomless receptacle in a weakly cohesive column, passing said column into the bite of a pair of mill rolls, rolling the said column into a rolled product, and cooling the rolled product by arc contact with off-set colling/flatening rolls and by radiation and convection cooling in an inert gas.

Abstract: An apparatus for continuously producing a thin metallic strip comprises a mold 3 adapted to receive molten metal and having an outlet opening 1a through which the molten metal under solidification is drawn out as a casting 10 for guided withdrawal movement along a predetermined path, and surface smoothing devices 5 for generally continuously impacting both opposite surfaces of the casting 10 adjacent the outlet opening of the mold.

Abstract: Disclosed is an apparatus and method for the integrated, continuous, high speed manufacture of metallic strip, especially brass, from a melt. The apparatus comprises a chilled casting mold in liquid communication with a melt, means for drawing a rod through the mold at a constant rate and means for oscillating the mold in a pattern of forward and reverse strokes with respect to the direction of travel of the rod. Conversion of the rod to strip comprises flattening in a hot rolling mill, and quenching. In accordance with known procedures, the produced strip can be further reduced in cross section in one or more cold rolling mill or other hot rolling mills if desired.

Abstract: Machine for direct rolling of a steel casting from the continuous casting process and producing a steel product therefrom characterized in that the continuous casting machine is provided with an air-water mist cooling means having a selective cooling function and a heat-retention means, and a quick heating means for the edge portions of the steel casting if necessary, and a scale breaker are installed at the inlet of a rough rolling stand, whereby direct rolling without further surface treatment of the steel casting is made feasible.

Abstract: Continuous casting facilities generally including a pair of moulds with a rail on each side thereof. Self-propelled tundish cars each carrying a tundish with a detachable immersion nozzle ride on the rails. The apparatus includes a truck running on the rail opposite the operator's side of the moulds connectable with one of the tundish cars and carrying an immersion nozzle exchanger. A connecting piece feeder, a powder feeder, and an immersion nozzle preheater are also mountable on the truck. Equipment interferences are eliminated by the specific structures and the operator's view of the moulds is not obstructed.

Abstract: Apparatus for continuously forming a continuous strip of aluminum sheet material using a belt caster for forming a continuous strip of aluminum sheet material and a roll caster for immediately reducing the thickness of the continuous strip of aluminum sheet material wherein the continuous loop belt means used in the belt caster are driven by the rolls of said roll caster.

Abstract: A method and apparatus for rolling strip in line with a continuous caster is disclosed. A slab capable of being coiled say 1.5 inches or less, is passed through an in-line furnace to homogenize temperature and is thereafter coiled in one of two vertically aligned coilers in either side of the pass line. The slab is then payed off into a rolling mill while a subsequent slab is coiled in the other of the two coiler furnaces.

Abstract: Disclosed is an apparatus and method for the integrated, continuous, high speed manufacture of metallic strip, especially brass, from a melt. The apparatus comprises a chilled casting mold in liquid communication with a melt, means for drawing a rod through the mold at a constant rate and means for oscillating the mold in a pattern of forward and reverse strokes with respect to the direction of travel of the rod. Conversion of the rod to strip comprises flattening in a hot rolling mill, and quenching. In accordance with known procedures, the produced strip can be further reduced in cross section in one or more cold rolling mill or other hot rolling mills if desired.

Abstract: Extrusion apparatus comprises a rotatable wheel having an endless groove in its periphery, a fixed structure which covers part of the groove to define a passageway, a blocking member projecting into the groove to close off one end of the passageway and a die orifice leading from the closed off passageway adjacent the blocking member. The metal which is introduced into the passageway at the position away from the blocking member is in molten form and means are provided for fluid cooling at least that part of the wall of the passageway which is not defined by the fixed structure so as to solidify molten metal introduced into the passageway.

Abstract: A method of manufacturing a cylindrical billet having a predetermined length useable as raw material for producing a pipe. This method is practiced by way of the steps of drawing a cast slab from a casting mold on a continuous casting stand, spirally winding or cylindrically bending it around a rotating mandrel, joining together both end faces of the wound or bent cast slab to a cylindrical body and cutting it to a predetermined length. Two or more cast slabs may be used for forming the cylindrical body. Two rectangular cast slabs may be used as starting material which are subjected to roll forming and thereafter are cut to the predetermined length. They are then press worked to form a recess having a semi-circular cross-sectional configuration whereby a cylindrical body is constituted by assembly thereof in a superimposed relation.

Abstract: A method and an apparatus for removing fine cold shut cracks on a horizontally and continuously cast steel strand, using ejection of a plurality of metal shots, comprises: horizontally and intermittently withdrawing a cast steel strand from a horizontal mold by a plurality of cycles each comprising a pull and a push, cooling the cast steel strand in a cooling zone provided following the horizontal mold on the same horizontal level as that of the horizontal mold, increasing the temperature of the surface portion of the solidified shell of the cast steel strand in a heat-restoring zone provided following the cooling zone on the same horizontal level as that of the cooling zone, to soften the surface portion of the solidified shell of the cast steel strand, and then continuously ejecting a plurality of metal shots from a plurality of shooters in a shooting zone provided following the heat-restoring zone on the same horizontal level as that of the heat-restoring zone onto the cast steel strand, to weld fine cold

Abstract: There are disclosed a method of and apparatus for continuously casting metal rods wherein the metal is forced to pass; through an elongate tube while in a molten state, a cooling medium is circulated about the tube and the rod as it emerges from the tube in order to form a continuous cast rod, and the rod is passed through a bath of another metal whose temperature is sufficiently lower than the melting point of the rod to cool the rod below its critical temperature.

Abstract: A lead or lead alloy strip useful for lattice plates of batteries, which is characterized by having recrystallized structure, and a method and apparatus for continuous manufacturing of said alloy strips directly from molten lead or lead alloy advantageously.

Abstract: An apparatus for blocking escaped heat in hot slabs manufactured on a continuous-casting machine. The apparatus has a heat containing cover extending in the longitudinal direction of the slab on both sides of the withdrawal guide rolls. The upper and lower portions of the heat containing cover each have a semi-circular cut to receive the lower part of a top guide roll and the upper part of a bottom guide roll. The heat containing cover can be reciprocated in the direction of the axis of the guide rolls so that a desired clearance is left between the cover and the edges of the slab.

Abstract: Disclosed are a method of and apparatus for radiation pyrometric temperature measurement of a continuous cast metal bar. Cast bar advancing from a continuous casting machine is continuously monitored for temperature without contacting the cast bar with any apparatus by applying a layer of soot onto the surface of the bar, detecting infrared radiation emitted from the sooted area, converting the detected radiation into a temperature signal, displaying the temperature, and completely removing the soot from the cast bar before it enters a rolling mill.

Abstract: Molten material is fed into an elongated outwardly open mold, moving in a predetermined path, and is thereafter conveyed by the mold movement at least partway through a region of such path over which a closure for the outward opening of the mold moves along therewith, the material concurrently being cooled to become solidified. The movements of such mold and closure cause the solidified material to be extruded through stationary die means disposed in such region. Such material may solder metal formed into a tube into which is inserted rosin, the same heat exchange medium being used both to cool the metal prior to its extrusion and to keep the rosin molten prior to such insertion thereof.

Abstract: A method for controlling a casting and rolling mill by measuring the speed of a cast strip between the casting machine and the first following rolling mill and regulating the speed of the casting machine directly proportional to the measured speed of the cast strip. It is thus possible to avoid auxiliary equipment required in prior art systems such as pinch rolls and a continuous furnace between the casting machine and the first following rolling mill. Furthermore no loop on the cast strip is required. As a result, great reductions in capital expenditures, the energy required to operate the line and the necessary space can be obtained.

Abstract: An aluminum wire feeder consisting of a flexible conduit and positioning tube are connected to a removable shroud by a tube holder. A feed mechanism provides a continuous source of aluminum wire for feeding the same to a continuous casting mold, only during shrouding conditions.

Abstract: Method for the continuous casting of metal strips or plates utilizing a circular mold for producing continuous semi-tubular members, said members being thereafter flattened to produce the strips or plates.

Abstract: Disclosed is apparatus and method for integrated, continuous, high speed manufacture of metallic strip, especially brass, from a melt. The apparatus comprises a chilled casting mold in liquid communication with a melt and means for drawing a rod through the mold in a pattern of forward and reverse strokes. After emergence from the mold, the rod speed is regulated to a substantially constant value before conversion into strip. In this embodiment, the casting mold is stationary; the rod is drawn through the mold by driven rolls programmed to create the desired forward and reverse motion of the rod through the mold. Creating substantially constant speed is accomplished by allowing slack to develop through the lateral deflection of the rod. In another embodiment, the casting mold oscillates as the rod is withdrawn at a substantially constant speed so further rod motion regulation is unnecessary. Conversion of the rod to strip comprises flattening in a hot rolling mill, and quenching.

Abstract: A method and apparatus for continuously producing clad metal plate employing a continuous casting apparatus. Sheet metal cladding is fed onto one or both faces of the hot solidified continuously cast strip being withdrawn from the casting means and the assembly is then passed to a hot roll bonding system for cladding. A method of producing clad aluminum or aluminum alloy according to the above process is further disclosed.