Abstract: Methods and apparatus to apply axial force to a packer in a downhole tool are described. In one described example, an apparatus to apply an axial force to an inflatable packer associated with a downhole tool includes a sleeve slidingly coupled to a body of the downhole tool and an end of the packer. An inner portion of the sleeve is sealed against the body of the downhole tool to form a chamber, and the chamber is fluidly coupled to a pump associated with the downhole tool to receive a pressurized fluid to cause the sleeve to apply an axial force to the packer.

Abstract: An apparatus for controlling a flow of a fluid into a wellbore tubular includes a flow path associated with a production control device; an occlusion member positioned along the flow path that selectively occludes the flow path, and a reactive media disposed along the flow path that change a pressure differential across at least a portion of the flow path by interacting with a selected fluid. The reactive media may be a water swellable material or an oil swellable material. The reactive media may be selected or formulated to change a parameter related to the flow path. Illustrative parameters include, but are not limited to, (i) permeability, (ii) tortuosity, (iii) turbulence, (iv) viscosity, and (v) cross-sectional flow area.

Abstract: An electric submersible pump and motor assembly for downhole applications has an electric motor having a stationary nonrotating through bore, a pump driven by the electric motor, a deployment line upon which the electric motor and pump may be lowered down through a production tube, and a seal for sealing the assembly against the production tube. An inlet upstream of the seal through which well bore fluid may flow extends through the pump and the stationary nonrotating through bore of the motor, and the fluid may exit through an outlet open to the well bore downstream of the seal.

Abstract: Conventional formation evaluation with dual inflatable packers includes the steps of pressurizing the packers so as to isolate an annular portion of the borehole wall, collecting one or more samples of formation fluid via the isolated portion of the borehole wall, and depressurizing the packers so as to permit movement of the mandrel within the borehole. A sampling method and apparatus that utilize one or more of the following to advantage is provided: restricting deformation of the packers during inflation using an annular bracing assembly; actively retracting the packers using ambient borehole pressure; and substantially centralizing the mandrel intermediate the packers so as to resist buckling of the mandrel.

Abstract: The invention relates in particular to a device for sealing off a well or a pipe, that comprises a tubular sleeve that can be radially expanded by an inflating fluid, in order to press hermetically against the wall of the well or pipe, which sleeve is connected to end members, at least one of which comprises an annular skirt directed towards this sleeve. It is characterized essentially in that the skirt wall has a number of through-holes therein and in that the material of the sleeve surrounds said skirt in such a way as to cover its outside and inside faces, sealing said holes and leaving no gaps.

Abstract: The present invention provides a packer cup system for use inside a wellbore comprising a packer cup and a backup component coupled thereto. In one configuration, the backup component further comprises an angled support member and a rubber ring disposed between the angled support member and the packer cup. The support member is configured to facilitate uniform expansion of the rubber ring.

Abstract: Improved inserts for use in side pocket mandrels which include one or more annular sealing elements that are formed of an elastomeric material that swell in response to heat or fluid saturation. When the insert is emplaced within a side pocket mandrel, the swellable elastomer can then be swelled, using either heat or fluid saturation, to cause the sealing element(s) to expand and seal against the seal bore of the side pocket mandrel.

Abstract: A technique involves a packer formed as an expandable packer with an internal expandable bladder. A mechanical structure is deployed around the expandable bladder, and an anti-extrusion layer is located between the internal, expandable bladder and the mechanical structure. A separate protective layer is positioned between the internal, expandable bladder and the mechanical structure to reduce friction.

Abstract: The invention provides an apparatus to be lowered in a borehole, comprising: (i) a delivery section for delivering a plugging fluid; (ii) a setting section comprising a longitudinal element and a flexible and permeable sleeve into which the plugging fluid is delivered; and (iii) a disconnect mechanism to allow the delivery section to be disconnected from the setting section, characterized in that the flexible sleeve is connected by at least one floating means to the longitudinal element.

Abstract: A shaft plug for a mine shaft, the shaft plug comprising an inflatable bladder adapted to be inflated by pressurised gas, the bladder being adapted to be positioned within a shaft prior to inflation and to be inflated to contact the walls of the shaft to thereby seal the shaft and provide support to the shaft wall. A plurality of shaft plugs are adapted to by linked together in a manner to provide gas communication between the shaft plugs to provide a shaft plug to enable the shaft to be substantially filled by the shaft plug when inflated. Also defined is a method of sealing a mine shaft and supporting the shaft wall by use of a shaft plug.

Abstract: The present invention provides a packer cup system for use inside a wellbore comprising a packer cup and a backup component coupled thereto. In one configuration, the backup component further comprises a support member and a rubber ring disposed between the support member and the packer cup. The support member is configured to prevent the rubber ring from moving toward the support member.

Abstract: A technique involves a packer formed as an expandable packer with an internal expandable bladder. The internal expandable bladder is surrounded with a plurality of packer slats oriented in a manner to enable expansion and contraction of the packer. Additional features are incorporated into the bladder and/or slats to facilitate repeated expansion and contraction of the packer while limiting leaks between wellbore regions and preventing extrusion of the bladder.

Abstract: A packer setting device provides a buffered setting mechanism as a substantially incompressible fluid is selectively flowed into a compressible fluid chamber to compress a compressible fluid. This fluid transfer causes movement of a setting sleeve so that an associated packer device is set within a wellbore.

Abstract: Disclosed herein is a method of elongating a setting time of a bridge plug or packer. The method includes, positioning the bridge plug or packer in a desired position within a wellbore, partially setting the bridge plug or packer with a first hydraulic pressure, controlling remotely a rate of application of a second hydraulic pressure, and completing the setting of the bridge plug or packer with the second hydraulic pressure, the second hydraulic pressure being greater than the first hydraulic pressure.

Abstract: A packer mandrel is radially surrounded by an axially compressible packer element and a backing ring. A setting sleeve arrangement also surrounds the packer mandrel adjacent the packer element. A hydraulic locking mechanism is used to secure the setting sleeve arrangement against the packer element. The hydraulic locking mechanism includes an expansible fluid-sealed chamber that is defined between the setting sleeve and the central packer mandrel.

Abstract: The present invention relates to a seal element for a wellbore which includes a support member, a bag positioned on the support member and a eutectic material positionable in the bag. The bag may be axially compressed and axially extended along the support member thereby permitting sealing and unsealing of an annulus in a wellbore. The eutectic material may be a phase changing salt.

Abstract: The invention concerns a system or a method for maintaining zonal isolation in a wellbore. According to the invention, the system comprises, at a specific location along said wellbore, a sealing element, said sealing element being able to deform both during and after placement and is maintained after placement under compression through a pressurizing fluid or by confinement in a volume.

Abstract: The invention is a sealing system, such as a packer, that is used in a wellbore to seal against an exterior surface, such as a casing or open wellbore. The sealing system includes a swellable material that swells from an unexpanded state to an expanded state thereby creating a seal when the swellable material comes into contact with a triggering fluid.

Abstract: A system for use in a wellbore is disclosed. The system may include a tube, a swell packer surrounding a portion of the tube, a first pair of plates coupled to an outer surface of the tube and positioned at a first end of the swell packer, each of the first pair of plates having a plurality of slots extending inwardly from an outer edge of the plate, the regions between slots defining petals, wherein at least one of the slots of one of the first pair of plates overlaps with at least one of the petals of the second of the first pair of plates, and a second pair of plates coupled to the outer surface of the tube and positioned at a second end of the swell packer, each of the second pair of plates having a plurality of slots extending inwardly from an outer edge of the plate, the regions between slots defining petals wherein at least one of the slots of one of the second pair of plates overlaps with at least one of the petals of the second of the second pair of plates.

Abstract: An expandable packer or anchor is disclosed. It features a gripping device integral to or mounted in a sleeve over the mandrel. Upon expansion, a sealing element engages an outer tubular and the gripping device, such as wickers on slips, preferably digs into the outer tubular. The expansion is preferably by pressure and can incorporate pressure intensifiers delivered by slick line or wire line. Release is accomplished by a release tool, which is delivered on slick line or wire line. It stretches the anchor or packer longitudinally, getting it to retract radially, for release. The release tool can be combined with packers or anchors that have a thin walled feature in the mandrel, to release by pulling the mandrel apart.

Abstract: Preformed ribs are held closely to the swelling element and then are allowed to assume an expanded position to capture the ends of the swelling element. Many variations are possible one of which is retaining the ribs in a run in position with a band that releases by interaction with well fluid. In another embodiment the ribs are of a shape memory material and go to the enlarged state after a time and exposure to well fluids. The swelling action of the element could urge the ribs to the expanded position. Alternatively, a retractable sleeve can be actuated after a delay using a piston and a sealed compartment where a material must dissolve or otherwise go away before the piston can stroke to remove a retainer from ribs that can then move out.

Abstract: A closure device that is useful as a safety valve within a tubular member, such as production tubing and pipelines. The closure device includes an inflatable bladder that is disposed within a cavity in the wall of the tubular member. A fluid conduit interconnects a fluid source with the inflatable bladder, and a pump is associated with the fluid conduit to flow fluid between the fluid source and the bladder.

Abstract: A downhole tool actuator includes, an inflatable member, a first portion on an uphole end of the inflatable member that is attachable to a first structure of a downhole tool, and a second portion on a downhole end of the inflatable member that is attachable to a second structure of the downhole tool. The actuator configured so that the second structure is movable relative to the first structure in response to movement of the second portion relative to the first portion in response to inflation of the inflatable member.

Abstract: A downhole tool includes a thru-tubing high expansion, elastomeric inflatable seal and a thru-tubing mechanical anchoring arrangement. A method for separating pressure in a wellbore including actuating a mechanical anchoring system of a thru-tubing downhole tool; inflating a high expansion inflatable elastomeric seal against the tubing subsequent to actuating said mechanical anchor.

Abstract: An apparatus for controlling a flow of a fluid into a wellbore tubular includes a flow path associated with a production control device; an occlusion member positioned along the flow path that selectively occludes the flow path, and a reactive media disposed along the flow path that change a pressure differential across at least a portion of the flow path by interacting with a selected fluid. The reactive media may be a water swellable material or an oil swellable material. The reactive media may be selected or formulated to change a parameter related to the flow path. Illustrative parameters include, but are not limited to, (i) permeability, (ii) tortuosity, (iii) turbulence, (iv) viscosity, and (v) cross-sectional flow area.

Abstract: A high circulation rate packer (50) for establishing a sealing and gripping engagement with a well casing (34) disposed in a wellbore (32). The packer (50) includes a packer mandrel (54), a seal assembly (72) slidably disposed about the packer mandrel (54) that has a running position and a radially expanded sealing position and a cover (74) that is slidably disposed relative to the packer mandrel (54). The cover (74) has a running position wherein the cover is disposed about the seal assembly (72) and a retracted position wherein the cover (74) is at least partially removed from about the seal assembly (72).

Abstract: A method and device for displacement of a first fluid by means of a second fluid in a borehole (1) in the ground, where, during displacement, the second fluid is kept separate from the first fluid, and where the volume of an expandable space (22) in which the second fluid is to be located following the displacement, increases during inflow of the second fluid.

Abstract: A system for forming a seal in a wellbore includes a slurry source, an expandable inflatable element, and a filter. The slurry may contain particles entrained in a fluid carrier. The filter may be configured to separate the particles from the fluid carrier to form a relatively solid body in the inflatable element. The system may include a pump configured to pressurize the slurry. The pump may flow the slurry from a surface location or from a location in the wellbore. The source may be a bailer configured to receive a pressurized fluid from the pump. The system may use a hydraulic disconnect that conveys the slurry from the source to the inflatable element. The hydraulic disconnect may be configured to disconnect the source from the inflatable element upon a predetermined pressure being reached in the inflatable element. The particles may be formed of a compressible material.

Abstract: A packer mandrel is radially surrounded by an axially compressible packer element and a backing ring. A setting sleeve arrangement also surrounds the packer mandrel adjacent the packer element. A hydraulic locking mechanism is used to secure the setting sleeve arrangement against the packer element. The hydraulic locking mechanism includes an expansible fluid-sealed chamber that is defined between the setting sleeve and the central packer mandrel.

Abstract: An inflatable features a swelling layer. The swelling layer can be made integral or attached to the element or it can be bonded or otherwise secured to the mandrel. Upon inflation with fluid, the element expands into sealing contact with a surrounding tubular or wellbore. The fluid is absorbed or otherwise interacts with the swelling layer so that, in a preferred embodiment, the total occupied volume of the swelling layer and fluid individually is retained after mixing with the swelling of the layer acting to hold the seal of the inflatable element even if a problem develops in the sealing element.

Abstract: Disclosed herein are sealing assemblies which include a mandrel; an inner element formed around the mandrel; an outer element formed around the inner element; and a plurality of slats arranged between the inner and outer elements. The slats have a friction-reducing agent on the surface of the slats. Also disclosed herein are methods for zonal isolation within a wellbore. The methods include providing a mandrel; providing an inner element formed around the mandrel; providing an outer element formed around the inner element; providing a plurality of slats arranged between the inner and outer elements; and axially compressing the inner element and the outer element to radially expand the inner element and outer element. The slats have a friction-reducing agent on their surface.

Abstract: Zonal isolation tools and methods of using same are described. The zonal isolation tools include a wellbore sealing member expandable by fluid pressure to contact a wellbore over an initial contact area, an inflation valve open during expansion of the sealing member to the initial contact area and closed upon the fluid pressure reaching a predetermined setting, a vent between the sealing member and a wellbore annulus adapted to open after the inflation valve is closed, and a compressive load imparted to the sealing member via a linear piston to achieve a sealing point at the leading edge of the sealing member. This abstract allows a searcher or other reader to quickly ascertain the subject matter of the disclosure. It will not be used to interpret or limit the scope or meaning of the claims. 37 CFR 1.72(b).

Abstract: The device is a sleeve that is radially expandable under the action of an inflation fluid so as to press the sleeve hermetically against a wall. The sleeve includes firstly a pair of cylindrical membranes having walls that are flexible and elastic, the membranes being engaged coaxially one inside the other, comprising an inner membrane for being subjected internally to the pressure of the inflation fluid, and an outer membrane for being pressed against the wall of the pipe or the well in order to provide sealing, and secondly, interposed between said membranes, at least one very dense annular fiber structure made up of a multitude of fine and long fibers having high mechanical strength that interconnect said end members and that are wound helically around the inner membrane, said winding being such that the density of the fibers diminishes from each end towards the central portion.

Abstract: An external casing packer with a packer element is fashioned from materials that physically expand (“swell”) in response to contact by an appropriate swelling fluid. In preferred embodiments, the packer element is fashioned of a swellable elastomer, and the swelling fluid is an oil or water-based fluid that is effective to swell the particular elastomer used.

Abstract: A packer for downhole use responds to water containing fluids by swelling from its core. The core is preferably covered with an outer layer that preferably has a lower rate of diffusion and swelling than the core that it surrounds. Because of this arrangement, the packer can be delivered to the desired location before it is set by swelling of the core. The outer layer can also be responsive to water containing fluids by dissolving slowly to allow time to properly position the packer before the core swells to a sealing relationship with the surrounding tubular or the wellbore wall.

Abstract: A bridge plug comprises an axially compressible cylinder having plural expansion sleeves. A mandrel extends axially through the cylinder, and has a threaded portion engaged with the cylinder, such that rotation of the mandrel causes compression of the cylinder. A setting tool comprises a housing containing a motor and a drive shaft driven by the motor. The setting tool is configured to be removably coupled to a bridge plug with the drive shaft drivingly coupled to the bridge plug's mandrel, such that operation of the setting tool motor causes compression of the bridge plug. The setting tool is used to lower a bridge plug within a well casing, and to compress the bridge plug causing, outward protrusion of sealing members of the bridge plug to set the bridge plug in place. Cement may be applied above the set bridge plug to form an easily drillable seal.

Abstract: A subsurface annular safety barrier for controlling fluid flow in the tubing-casing annulus in an annular flow well. The barrier may be positioned proximate the top of a formation to block fluid flow through the annulus upon loss of casing integrity. An embodiment of the annular safety barrier includes a packer and a valve, wherein the valve is operated to a closed position without mechanical manipulation of the tubing.

Abstract: A casing apparatus is provided to install a hard, pressure-resistant seal along a wall of a well in situ. The casing apparatus includes a moving device and a deformable tubular sleeve having a first end and a second end and. The moveable element is radially inflatable and movable inside the deformable tubular sleeve along a longitudinal axis of the deformable tubular sleeve. When the moving device is radially inflatable to an inflated condition and is moved from the first end to the second end, the moving device deforms the deformable tubular sleeve radially against the wall and progressively from the first end to the second end. A force of deforming the tubular sleeve applied by the inflated moving device is adjustable by changing the inflated condition of the moving device during the deformation process.

Abstract: Sealing devices such as packers comprise a shape-memory material having a compressed run-in position or shape and an original expanded position or shape. The shape-memory material may comprise a polyurethane foam material held in the compressed run-in position by an adhesion material that is dissolvable by a fluid. The fluid may be a wellbore fluid already present in the wellbore or a fluid pumped down the wellbore after the sealing device is disposed within the wellbore. The fluid may also be a production fluid from the well. Upon being contacted by the fluid, the adhesion material dissolves and the shape-memory material expands to its original expanded position or shape, thereby sealing and dividing the annulus of the wellbore.

Abstract: Expandable packers and methods of using same are described. The expandable packers include an anti-extrusion layer comprising a fibrous layer having a first surface adjacent an outer surface of an inner expandable elastomeric member, and a cable layer adjacent the fibrous layer, the cable layer comprising a plurality of stacked unidirectional layers of cables. The cable layer is adapted to form a barrier substantially devoid of gaps through which the inner elastomer member would otherwise extrude into upon expansion of the inner elastomeric member. This abstract allows a searcher or other reader to quickly ascertain the subject matter of the disclosure. It will not be used to interpret or limit the scope or meaning of the claims. 37 CFR 1.72(b).

Abstract: A retrievable packer assembly for use in operations into wellbores, wherein the packer assembly comprises a continuous mandrel with a valve body including seal cups to seal against an inner surface of a casing, and a gap defined between the valve body and the mandrel to permit or prevent circulation of fluid between the interior of the mandrel and a section of the casing above the seal cups in response to the movement of the valve body.

Abstract: Expandable seal members or inserts are included as part of fluid activated downhole tools such as packers and liner hangers. The expandable seal inserts comprise one or more expandable materials that expand and seal against the chamber carrying the actuator of the downhole tool. Fluid flowing in the downhole tool to actuate and, thus, set the downhole tool, also causes the expandable seal inserts to expand. In so doing, the expandable seal inserts provide seals, some redundant to dynamic seals and static seals already present in the downhole tool, to assist in preventing leaks in the downhole tool that may otherwise cause the downhole tool to fail.

Abstract: An inflatable element utilizing a solid or particulate laden fluid as an expansion media. A fluid component of the solid or particulate laden fluid is exhausted from a defined area of the element to leave substantially only particulate matter therein to maintain the expanded state of the seal. A method for sealing includes pumping a solid laden or a particulate laden fluid to an expandable, pressurized element. A fluid component of the solid or particulate laden fluid is removed from the expandable element with substantially solid material comprised to maintain the expanded element in the expanded condition.

Abstract: Annular packer (2) arranged on the outside of a production tubing (4) said packer comprises a core (12) comprising elastic polymer swelling by absorption of hydrocarbons. The core (12) may be surrounded by an external mantle of rubber (10), which is permeable to hydrocarbons and may be equipped with a reinforcement (11). The core (12) swells by absorption of hydrocarbons and the packer (2) expands thus in order to seal the annular space (5) between the production tubing (4) and the well wall (6).

Abstract: An element includes a tube, at least in part including a shape memory material; and a swellable material disposed adjacent the tube.

Abstract: In accordance with the teachings of the present invention, a system and method for forming a seal within tubing is provided. A section of tubing is installed in a borehole. The tubing has an inflatable element disposed along an inner surface of the tubing. The inflatable element is predisposed to expand inwardly under fluid pressure. A fluid pressure is applied to the inflatable element using a tool within the tubing, and the inflatable element is expanded to form a seal within the tubing.

Abstract: A packer for downhole use features interacting elements of swelling material. Preferably the elements are in contact for relative movement from an initial diameter for run in. As the elements swell, they move with respect to each other to enlarge the diameter of the assembly so that a sealing contact is made. Each element exerts a residual force on the adjacent element to enhance the seal. Each element is preferably coated with a material that allows well fluids to reach the swelling material and then later to stiffen and become impervious from exposure to such fluids. The assembly can be covered for run in to delay the onset of expansion until the target depth is reached for the packer to be set.

Abstract: A packer device and methods of use for a packer within uncased wellbore to form a complete fluid seal. The packer device includes a central mandrel body that retains a plurality of nested, telescopic expanding elements that are moveable outwardly from the mandrel body. The mandrel body and expanding elements are surrounded by a load-distributing structure as well as a sealing element, which is typically comprised of elastomer. The packer device is hydraulically actuated to urge the expansion members radially outwardly against the load-distributing structure and the sealing element. Because there are a number of discrete expansion elements, the packer device is better able to create a fluid seal within an uncased borehole with surface irregularities.

Abstract: A shaft plug (11) for a mine shaft (10), the shaft plug (11) comprising an inflatable bladder adapted to be inflated by pressurised gas, the bladder being adapted to be positioned within a shaft (10) prior to inflation and to be inflated to contact the walls of the shaft (10) to thereby seal the shaft (10) and provide support to the shaft wall. A plurality of shaft plugs (11) are adapted to by linked together in a manner to provide gas communication between the shaft plugs (11) to provide a plug string (41) to enable the shaft to be substantially filled by the plug string (41) when inflated. Also defined is a method of sealing a mine shaft and supporting the shaft wall by use of a shaft plug (11) or plug string (41) described within.

Abstract: The present disclosure addressed apparatus and methods for forming an annular isolator in a borehole after installation of production tubing. Annular seal means are carried in or on production tubing as it is run into a borehole. In conjunction with expansion of the tubing, the seal is deployed to form an annular isolator. An inflatable element carried on the tubing may be inflated with a fluid carried in the tubing and forced into the inflatable element during expansion of the tubing. Reactive chemicals may be carried in the tubing and injected into the annulus to react with each other and ambient fluids to increase in volume and harden into an annular seal. An elastomeric sleeve, ring or band carried on the tubing may be expanded into contact with a borehole wall and may have its radial dimension increased in conjunction with tubing expansion to form an annular isolator.