Abstract: An apparatus and method for forming a monodiameter wellbore casing. The casing includes a second casing positioned in an overlapping relation to a first casing. The inside diameter of the overlapping portion and at least a portion of the second casing are substantially equal to the inside diameter of the non-overlapping portion of the first casing. The apparatus includes a support member, an adaptor coupled to the support member, an outer sleeve coupled to the adaptor, a hydraulic slip body coupled to the outer sleeve, a packer cup mandrel coupled to the hydraulic slip body, hydraulic slips coupled to the hydraulic slip body, a shoe coupled to the outer sleeve, an inner mandrel coupled to the shoe and hydraulic slip body, an expansion cone mandrel coupled to the inner mandrel, an expansion cone coupled to the expansion cone mandrel, and a guide nose coupled to the expansion cone mandrel.

Abstract: Conventional formation evaluation with dual inflatable packers includes the steps of pressurizing the packers so as to isolate an annular portion of the borehole wall, collecting one or more samples of formation fluid via the isolated portion of the borehole wall, and depressurizing the packers so as to permit movement of the mandrel within the borehole. A sampling method and apparatus that utilize one or more of the following to advantage is provided: restricting deformation of the packers during inflation using an annular bracing assembly; actively retracting the packers using ambient borehole pressure; and substantially centralizing the mandrel intermediate the packers so as to resist buckling of the mandrel.

Abstract: A dynamic inflatable sealing device for maintaining the pressure within an inflatable element at least substantially equal to the pressure in the annulus to maintain the inflatable element in a sealing position. The dynamic sealing device includes an inflatable element forming an internal chamber, the inflatable element expandable to sealing engagement with a wall, and a dynamic valve mechanism in operational connection between the internal chamber and exterior of the internal chamber substantially communicating the pressure external of the inflatable element to the internal chamber.

Abstract: An integral bodied composite packer is constructed entirely of a composite material. It can include an expandable middle portion with an elastomeric cover to engage an exterior surface of a well bore. The expandable portion can include continuous strands of polymeric fibers to reinforce the body and prevent extrusion. The packer body can have longitudinal cuts or slats to provide rigidity of the body after expansion. The slats can overlap. The packer can include an elastomeric cover or layer therein to engage the well bore. The expandable portion can include a reinforcement member in a laminar portion of the body made from high strength alloys, fiber-reinforced polymers and/or elastomers, nanofiber, nanoparticle, and nanotube reinforced polymers and/or elastomers.

Abstract: A method and apparatus is provided for reducing the purge volume of a well during purging and sampling operations. In some system embodiments, the apparatus can be retrofitted to existing small diameter wells. A further embodiment provides a method and apparatus for using direct pneumatic pressure to purge and sample small diameter wells using a removable valve. This aspect of the invention allows a direct pneumatic pressure pump with a primary valve to be withdrawn through the top of the inside to the pump's pressure holding structure without removing a riser pipe or the system's fluid inlet structure. The invention allows fitting or retrofitting small diameter wells with valves for direct pneumatic pressure purging and sampling.

Abstract: There is disclosed an expandable seal for sealing at least part of a wall of a well borehole, an expandable seal assembly comprising at least two such expandable seals, and a method of sealing at least part of a well borehole using such a seal. In one embodiment, the expandable seal (32) comprises an expandable tubular support member (34) and an inflatable seal element (36) mounted externally of the expandable tubular support member (34) for inflation radially outwardly into sealing engagement with at least part of a wall (50) of a well borehole (10). There is also disclosed a sealing apparatus for sealing at least one flow port in an expandable downhole tubular, in one embodiment, the sealing apparatus (332) comprising a sealing member (384) coupled to an expandable tubular (334), the sealing member (384) including a deformable portion (387) movable between a closed position preventing fluid flow through a flow port (356) and an open position permitting fluid flow through the flow port (356).

Abstract: Improved inflatable packers are provided. A packer may be constructed from hybrid structures including slat structures and weave structures. A packer may include a bladder and a cover, with a plurality of slats disposed therebetween, and/or a weave structure or anti-extrusion layer disposed therebetween. The slats may vary in width and thickness, and be provided with a plurality of reinforcement members. The reinforcement members may be longitudinally and/or transversely disposed in the slats. One or more of the various components of the packer preferably include a fiber, a wire, a cable, a nanofiber, a nanotube, and/or a nanoparticle modified elastomer. Anchors may be attached to or embedded in the outer cover. The packer may include a carcass having an end coupling including a plurality of slats. Improved packer cups are also disclosed, and preferably include a body member reinforced with a nanotube or similar material.

Abstract: An inflatable element utilizing a solid or particulate laden fluid as an expansion media. A fluid component of the solid or particulate laden fluid is exhausted from a defined area of the element to leave substantially only particulate matter therein to maintain the expanded state of the seal. A method for sealing includes pumping a solid laden or a particulate laden fluid to an expandable, pressurized element. A fluid component of the solid or particulate laden fluid is removed from the expandable element with substantially solid material comprised to maintain the expanded element in the expanded condition.

Abstract: The invention concerns a system or a method for maintaining zonal isolation in a wellbore. According to the invention, the system comprises, at a specific location along said wellbore, a sealing element, said sealing element being able to deform both during and after placement and is maintained after placement under compression through a pressurising fluid or by confinement in a volume.

Abstract: A completion assembly for use in a well, including at least one inflatable packer; at least one control line and at least one source of pressurized fluid wherein the at least one source of pressurized fluid is in fluid communication with the at least one inflatable packer via the at least one control line.

Abstract: An apparatus and method, particularly useful for isolating zones in a hydrocarbon wellbore. The apparatus includes a tubular section, such as a length of casing or liner tubular, arranged to be run into and secured within the wellbore which may be open hole or already cased. At least one sleeve member is positioned on the exterior of the tubular section and is sealed thereto. A pressure control device, which typically consists of a pressurised hydraulic fluid delivery device, can be used to increase the pressure within the sleeve member to cause the sleeve member to move outwardly and bear against an inner wall of the wellbore.

Abstract: A well having a bore hole extending from surface to an underground formation, a casing arranged in the borehole, a tubing hanger supported on the top of the casing, a packer arranged in the casing at a predetermined depth, and a tubing extending from the tubing hanger to the packer, wherein the tubing includes a tubing section that consists of a tubular body of elastomeric material that is reinforced by axially extending reinforcement strands arranged in the tubular body.

Abstract: A multi-layered wellbore junction. In a described embodiment, a method of forming an expanded chamber in a subterranean well includes the steps of: positioning multiple chamber sidewall layers in the well; and expanding the layers in the well to form the expanded chamber.

Abstract: A method and apparatus for controlling inflation and deflation of spaced inflatable packer elements of a straddle stimulation tool within a well casing of a well. A straddle stimulation tool is positioned by tubing at a desired location within the well casing. Fluid is pumped through the tubing and tool at a rate inflating the spaced inflatable packer elements within the well casing and establishing an annulus interval. The inflation control retains pressure within the inflated packer elements and permits the flow of stimulation fluid into the annulus interval for stimulation of the formation. After completion of well stimulation, the packer element pressure control is moved to a packer equalizing position by tension applied via the tubing to equalize packer pressure with casing annulus pressure, deflating the packer elements and permitting conveyance of the straddle stimulation tool within the well casing by the tubing string.

Abstract: An inflatable element utilizing a solid or particulate laden fluid as an expansion media. A fluid component of the solid or particulate laden fluid is exhausted from a defined area of the element to leave substantially only particulate matter therein to maintain the expanded state of the seal. A method for sealing includes pumping a solid laden or a particulate laden fluid to an expandable, pressurized element. A fluid component of the solid or particulate laden fluid is removed from the expandable element with substantially solid material comprised to maintain the expanded element in the expanded condition.

Abstract: The present invention is a packer for sealing an annular region in a wellbore. The packer includes a packing element which is held through bidirectional forces. The packer first comprises an inner mandrel. Disposed around the inner mandrel are three tubulars: (1) a top sleeve; (2) a bottom sleeve; and (3) a booster sleeve. A packing element is disposed circumferentially around the outer surface of the booster sleeve. The top sleeve and bottom sleeve each include an upper compression member which rides across the booster sleeve in order to compress the packing element. The packing element is expanded outward from the packer to engage a surrounding string of casing through compressive forces provided by the top and bottom sleeves. Thereafter, differential pressure applied above or below the packer acting on the packer element and booster sleeve may provide additional compression of the packer element.

Abstract: A method for performing single trip perforation and packing operations via a downhole assembly in a cased well bore is described. The assembly is provided with an upper packer and a lower packer and has fluid communication established therethrough. The upper packer of the assembly is set to isolate a perforated production zone by introducing pressurized fluid through the assembly and against the casing below the lower packer of the assembly.

Abstract: Annular packer (2) arranged on the outside of a production tubing (4) said packer comprises a core (12) comprising elastic polymer swelling by absorption of hydrocarbons. The core (12) may be surrounded by an external mantle of rubber (10), which is permeable to hydrocarbons and may be equipped with a reinforcement (11). The core (12) swells by absorption of hydrocarbons and the packer (2) expands thus in order to seal the annular space (5) between the production tubing (4) and the well wall (6).

Abstract: A subsurface annular safety barrier including a tubing disposed within a wellbore casing forming a casing-tubing annulus to allow fluid flow from and/or to a subterranean formation, and an annular barrier carried by the tubing and positioned in the casing-tubing annulus proximate the top of a formation, separating communication between the formation and the upper portion of the casing-tubing annulus above the annular barrier, wherein the annular barrier is set in an open position to allow fluid communication between the formation and the upper portion of the casing-tubing annulus and operationally activatable, without mechanical manipulation of a pipe string, to a closed position to prevent undesired fluid flow between the formation and upper portion of the casing-tubing annulus.

Abstract: An expandable packer or anchor is disclosed. It features a gripping device integral to or mounted in a sleeve over the mandrel. Upon expansion, a sealing element engages an outer tubular and the gripping device, such as wickers on slips, preferably digs into the outer tubular. The expansion is preferably by pressure and can incorporate pressure intensifiers delivered by slick line or wire line. Release is accomplished by a release tool, which is delivered on slick line or wire line. It stretches the anchor or packer longitudinally, getting it to retract radially, for release. The release tool can be combined with packers or anchors that have a thin walled feature in the mandrel, to release by pulling the mandrel apart.

Abstract: A method and apparatus is provided for reducing the purge volume of a well during purging and sampling operations. In some system embodiments, the apparatus can be retrofitted to existing small diameter wells. A further embodiment provides a method and apparatus for using direct pneumatic pressure to purge and sample small diameter wells using a removable valve. This aspect of the invention allows a direct pneumatic pressure pump with a primary valve to be withdrawn through the top of the inside to the pump's pressure holding structure without removing a riser pipe or the system's fluid inlet structure. The invention allows fitting or retrofitting small diameter wells with valves for direct pneumatic pressure purging and sampling.

Abstract: A releasable packer device and a method for selectively releasing a packer assembly from a set position in a wellbore. A packer assembly is described that incorporates a split body lock ring that is in ratcheting engagement with a central mandrel to secure the packer elements in a set position. In addition, there is a mechanical means for releasing the body lock ring from its locking position to an unlocked position. The body lock ring is released by radially expanding the ring by urging an axially-movable release sub with a releasing portion into contact with the body lock ring to unseat the ratcheting mechanism that retains the packer assembly in its set position.

Abstract: A borehole closure includes a supply line made of plastic and having formed therein a longitudinal passage between a feed end for inlet of an impregnating fluid and a discharge end. The supply line is formed with transverse passages, each covered by a sealing ring. A non-return valve is provided to block a flow of impregnating fluid in the direction toward the feed end. The supply line is sealingly surrounded by an inflating tube to define an elongate annular chamber therebetween which is in communication with the transverse passages. A rupture assembly having a rupture disk is secured at an end surface of the discharge end of the supply line and constructed to burst when a pressure applied by the impregnating fluid exceeds a predetermined value.

Abstract: Embodiments of the present invention generally provide a method, apparatus, and system for monitoring conditions in wellbore in real time prior to setting an inflatable element in the wellbore. The inflatable element is inflated with an inflation tool run on a cable with one or more electrically conductive wires (the cable is commonly referred to as a “wireline”). One or more sensors, internal or external to the inflation tool, are monitored before setting the inflatable element to verify well conditions are compatible with the inflatable element. The sensors may be internal or external to the inflation tool.

Abstract: A centrifugal pump assembly for a well is lowered into the well on a string of tubing. A packer mounts to the pump assembly below an intake of the pump and is lowered in with the pump assembly. The packer is radially expansible to seal against the casing in the well. A conduit leads from the pump assembly to the packer for diverting a portion of the well fluid being pumped through the pump assembly. This pressurized fluid causes the packer to expand and seal against casing.

Abstract: Methods and apparatus for sealing a safety valve within a tubular that the safety valve is designed to be landed and set in are disclosed. The valve includes a seal assembly having a seal on the valve that is acted on by a first piston disposed on a first side of the seal and/or a second piston disposed on a second side of the seal. Wellbore fluid pressure acts on the first piston when the valve is closed, thereby moving the first piston to force the seal into sealing contact with an inside surface of the tubular. When the safety valve is actuated open, fluid pressure from a control line acts on the second piston and moves the second piston to force the seal into sealing contact with the inside surface of the tubular. The seal may include a plurality of chevron seals on each side of a sealing element.

Abstract: A downhole tool apparatus for insertion into and sealing engagement with a wellbore. The downhole tool includes upper and lower casing engaging members and an intervening sealing member. In one aspect the intervening sealing member may be a deformable material. In another aspect, the intervening sealing member may be a flowable material cured in the well bore.

Abstract: The annulus pressure is controlled by displacing incompressible fluid with compressible fluid in the annulus. The displaced fluid is filtered to avoid clogging small lines. The presence of compressible fluid minimizes the thermal effect of warm fluid in the production tubing on annulus pressure. As a result, thinner wall casing can be used, for considerable savings in material and installation cost.

Abstract: An inflatable sealing assembly integrated with a flow carrier which seals the inside of the flow carrier upon detection of a physical condition (e.g. fluid pressure). The inflatable sealing assembly includes a housing, a compartment in the interior of the housing for storing an inflatable sealing device, an inflating mechanism, and a sensor. Upon detection of the physical condition in the exterior and/or interior of the flow carrier, the sensor activates the inflating mechanism, preferably automatically, to inflate and deploy the inflatable sealing device which seals off the inside of the flow carrier. The inflatable sealing device may be an air bag.

Abstract: A downhole tool apparatus for insertion into and sealing engagement with a wellbore. The apparatus comprises a tube having an expandable diameter, and a gripping member joined to the tube adapted to engage a portion of the wellbore to limit movement of the tube within the wellbore. The tube may also include a sealing member adapted to mate with the wellbore to form a sealing engagement.

Abstract: A latching assembly for a lower collar on an inflatable is provided. After deflation, the lower collar is engaged to the mandrel so that the deflated inflatable can be advanced with other connected downhole equipment, such as screens to be expanded, in a location further downhole without swabbing.

Abstract: Present invention is a packer for sealing an annular region in a wellbore. The packer includes a packing element which is held through bi-directional forces. The packer first comprises an inner mandrel. Disposed around the inner mandrel are three tubulars: (1) a top sleeve; (2) a bottom sleeve; and (3) a booster sleeve. A packing element is disposed circumferentially around the outer surface of the booster sleeve. The top sleeve and bottom sleeve each include an upper compression member which rides across the booster sleeve in order to compress the packing element. The packing element is expanded outward from the packer to engage a surrounding string of casing through compressive forces provided by the top and bottom sleeves. Thereafter, differential pressure applied above or below the packer acting on the packer element and booster sleeve may provide additional compression of the packer element.

Abstract: Embodiments of the present invention generally provide a method, apparatus, and system for monitoring conditions in wellbore in real time prior to setting an inflatable element in the wellbore. The inflatable element is inflated with an inflation tool run on a cable with one or more electrically conductive wires (the cable is commonly referred to as a “wireline”). One or more sensors, internal or external to the inflation tool, are monitored before setting the inflatable element to verify well conditions are compatible with the inflatable element. The sensors may be internal or external to the inflation tool.

Abstract: The present disclosure addressed apparatus and methods for forming an annular isolator in a borehole after installation of production tubing. Annular seal means are carried in or on production tubing as it is run into a borehole. In conjunction with expansion of the tubing, the seal is deployed to form an annular isolator. An inflatable element carried on the tubing may be inflated with a fluid carried in the tubing and forced into the inflatable element during expansion of the tubing. Reactive chemicals may be carried in the tubing and injected into the annulus to react with each other and ambient fluids to increase in volume and harden into an annular seal. An elastomeric sleeve, ring or band carried on the tubing may be expanded into contact with a borehole wall and may have its radial dimension increased in conjunction with tubing expansion to form an annular isolator.

Abstract: Devices and methods are provided that permit a packer element to be deflated in the event of an emergency wherein power to the inflating pump is lost. An inflatable packer assembly having packer elements are selectively inflated by fluid pumped from the wellbore through an inflation tube into the packer elements. The packer assembly includes a deflation sub that houses the components of the emergency deflation mechanism. The deflation sub defines a dumping chamber that is at approximately atmospheric pressure, retains a portion of the inflation line for the packer elements and a means for separating the inflation line. To actuate the emergency deflation mechanism, an operator pulls up on the tubing string. A piston is then moved axially with respect to the housing, causing separation of the inflation line. Fluid from within the packer elements is then released into the dumping chamber to deflate the packer elements.

Abstract: A subterranean well packer is inflated by a pumped transfer of rheotropic fluid through a tortuous flow channel into a packer sealing element expansion chamber. The tortuous flow channel and fluid delivery pressure are coordinated with the fluid properties to impose sufficient fluid shear stress for inducement of a substantial phase change in said rheotropic fluid after entry into expansion chamber.

Abstract: The present invention generally relates to a sealing apparatus for isolating a wellbore. In one aspect, the present invention provides an expandable sealing apparatus having an expandable tubular and a sealing element disposed around the tubular. A chamber for maintaining a fluid is defined between the sealing element and the tubular. The sealing apparatus also includes a self-isolating layer disposed in the chamber, wherein the self-isolating layer is adapted and arranged to regulate fluid flow through the chamber. Fluid supplied to the chamber may inflate the sealing element, thereby urging the sealing element into contact with the wellbore. When the pressure in the tubular is released, the pressure in the chamber causes the self-isolating layer to close off, thereby retaining the pressure in the chamber.

Abstract: A multilateral junction comprises a primary leg and one or more lateral legs. Each end of the primary leg and each lateral leg has an inflatable element therein. A method for installing a multilateral junction includes running a deformed junction to depth and serially or collectively inflating an inflatable element in each leg of said junction to reform said junction.

Abstract: The borehole closure (1) includes a supply line (2), which is made of plastic and includes a longitudinal passage, and an inflating tube (28). The supply line (2) has a feed end (3) with an external thread (4) and a discharge end (5) with an external thread (6) as well as an integrated non-return valve (18). The inflating tube (28) surrounds the supply line (2) in a sealing manner with its end portions (29, 30) at formation of an elongate annular chamber (33). Transverse passages (37) are provided in the wall (36) of the supply line (2) at the end of the annular chamber (33). The ports of the transverse channels (37) into the annular chamber (33) are covered by elastic sealing rings (39), which are guided through fixing rings (40), arranged on both sides of the sealing rings (39). A rupture disk (25) is fixed to the end surface of the discharge end (5) of the supply line (2) by means of a thrust ring (24) with an internal shearing edge as well as a threaded sleeve (7) with an internal radial shoulder (9).

Abstract: Inflatable packer assemblies and bridge plugs that incorporate selective components made of a composite material, thereby providing improvements in weight, drillability and corrosion resistance. A through-tubing packer assembly is described having end sleeves fashioned partially from composite material of high strength fiber and polymer resin. The inflatable packer element has longitudinal ribs fashioned from composite material with a specialized cross-section having a larger cross-section of rib material in locations where additional bending resistance is required and permits additional elastomeric material to be placed about the ribs in sealing areas. An external casing packer is also described having a composite valve assembly and central mandrel formed primarily of composite material. The mandrel includes metallic fittings for threaded attachments to be made.

Abstract: One embodiment of the present disclosure describes a test assembly including an inflatable packer. An internal control sleeve controls flow of drilling fluid through an inflation port to inflate and deflate the packer. A shifting tool run on a slick line moves the sleeve. The packer has one end attached to an external sliding sleeve which moves upon packer inflation to expose a formation fluid port through which formation testing is performed. After testing and packer deflation, a circulation port may be opened to recover produced fluids up the drill string. A second sleeve controls flow through the circulation port and is controlled by a second shifting tool run on slick line. Other embodiments include a circulation assembly with a sliding sleeve opened and closed by one shifting tool to control circulation and the sliding sleeve itself and its operation.

Abstract: An apparatus, system, and method useful for providing a seal with a surface includes a seal assembly having a seal body constructed at least partially of elastomeric material and at least one shape memory alloy (SMA) wire. The SMA wire is capable of encouraging at least part of the seal body into engagement with the surface.

Abstract: A straddle packer tool comprises a mandrel and a housing. Spaced packers are carried by the housing. A plurality of bypass ports are arranged in the mandrel and housing for aligning in several positions: a first downhole position for bypassing fluid around the packers and through the mandrel; an intermediate position wherein the bypass ports are misaligned and a first internal pressure actuates the packers to isolate a zone and a second higher internal pressure releases a stop for enabling relative movement to an uphole position wherein the bypasses are misaligned and the mandrel's bore is opened to isolated zone.

Abstract: An inflatable packing element for a bridge plug. The packing element has an anchor portion and a sealing cover portion, each of which is expanded in order to engage and seal a surrounding string of casing or borehole. The anchor portion has a minimum length defined by 2.63× the inner diameter of the surrounding pipe or other wellbore opening. At the same time, the anchor portion has a maximum length defined by approximately 49% of the length of the expanded portion of the packing element engaging the surrounding pipe or other wellbore opening.

Abstract: The present invention is a method and apparatus for a one trip completion of fluid production wells. A completion tool string includes a pressure activated cementing valve, an external casing packer, a pressure activated production valve, an opening plug and a plug landing collar and a closing plug and seat. This tool series is assembled near the end of a production tube string upstream of the well production screen.

Abstract: Packers are expandable sealing devices used to seal off zones in a well. Packers are expanded to seal the bore of the well by means of expansion fluid supplied via individual pipelines. However, packers near the top of the well have to accommodate all of the pipelines for packers below. The invention provides a packer system comprising a plurality of packers (22-28) and fluid delivery means arranged to supply fluid to the packers, to expand them in use. The fluid delivery means includes a common fluid pipeline (36) for the packers. Thus, only one expansion fluid pipeline has to pass through the upper packers (22, 23), irrespective of the overall number of packers in the system.

Abstract: An improved inflatable packer 10 is provided having a pre-stretched bladder to minimize Z-folding. An expandable outer body 11 includes an inner elastomeric bladder layer 12, a reinforcement layer 14 which may include overlapping slats or cable, and an outer elastomer cover layer 16 which may cover only a portion of the reinforcement layer 14. The bladder 12 may expand non-uniformly due to the variations in the cross-section of the borehole 20, irregularities in construction of the bladder 12, and/or difference in resistance to expansion between the covered portion and the exposed portion of the reinforcement layer 14. An improved inflatable packer and method comprises pre-stretching the bladder 12 to keep the bladder in tension and minimize the occurrence of Z-folds.

Abstract: A downhole tool apparatus for insertion into and sealing engagement with a wellbore. The apparatus comprises a tube having an expandable diameter, and a gripping member joined to the tube adapted to engage a portion of the wellbore to limit movement of the tube within the wellbore. The tube may also include a sealing member adapted to mate with the wellbore to form a sealing engagement.

Abstract: A downhole tool apparatus for insertion into and sealing engagement with a wellbore. The downhole tool includes upper and lower casing engaging members and an intervening sealing member. In one aspect the intervening sealing member may be a deformable material. In another aspect, the intervening sealing member may be a flowable material cured in the well bore.

Abstract: Devices and methods are described for establishing an effective annular seal about between an active pressure differential device and a surrounding wellbore sidewall. In other aspects, the invention provides a means of selectively activating such a seal during drilling operations or other operations wherein drilling mud is flowed through the drill string and returns through the annulus. The annular seal assembly may include an inflatable packer element and a hydraulic inflation system. The hydraulic inflation system uses the fluid pressure provided by drilling mud that is returning to the surface via the annulus to inflate the packer element and set the seal. The hydraulic inflation system also buffers and regulates the fluid pressure setting the packer element to avoid overinflation of the element. In other aspects, the seal assembly may comprise a set of mud cups that are set against the borehole sidewall using a pressure differential across the seal assembly or a spring-biased seal element.