Abstract: A well having a minimum drift between or among strings is provided using strings that have a recessed segment and a hanging segment. The length of the recessed segment in the lower end of the upper string is substantially longer than the hanging segment of the lower string that is passed through it. The hanging segments define the drift dimension. In the event the lower string gets stuck in the open hole before it is fully advanced, the hanging segment of the lower string may still be in the recess of the upper string so that the drift dimension can be preserved. Preferably the recess segment is the substantial length of the tubular string apart from its hanging segment near its top end. One or more laterals can be extended through the recessed segments while retaining the drift dimension.

Abstract: An expansion assembly is run into the well as the expandable liner is made up. A work string is tagged into the expansion assembly and run to depth. Pressure drives the swage to initially expand and move uphole with the attached work string until the liner is expanded to set at least one external packer. The balance of the expansion in the uphole direction is continued until the string is expanded into sealing support of a higher string in the wellbore and the variable swage comes out of the hole with the work string. A shoe is milled out and the process can be repeated.

Abstract: An expansion and cementing assembly is run into the well as the expandable liner is made up. A work string is tagged into the expansion assembly and run to depth. Pressure drives the swage to initially expand and move uphole with the attached work string until the liner is expanded above the location of the subsequent cement placement. The assembly is then lowered to engage the guide/float shoe to perform the cementing step. The swage assembly is then released from the guide/float shoe and the balance of the expansion is performed without further expansion against the recently placed cement. The expansion assembly can start at the guide/float shoe or higher, in which case expansion can occur initially in a downhole direction and later be completed in an uphole direction. Variations without cementing are also contemplated.

Abstract: A downhole tool and a running tool are described, each being retrievably settable within a suitably sized cased well bore without the need for any interaction between the downhole tool or the running tool and any restrictions or recesses in the well bore to land, anchor or retrieve either tool. The downhole tool has a mandrel, an anchoring means mounted on the mandrel and controllably reconfigurable from a retracted configuration to permit movement of the downhole tool through the well bore to a radially expanded configuration for releasably engaging the cased well bore. The downhole tool anchoring means is reconfigured using a ratchet that resists movement of the tool anchoring means from the expanded configuration back to the retracted configuration until a release mechanism is released to allow retraction of the downhole tool anchoring means and retrieval of the downhole tool from the well bore.

Abstract: A gripper for use in a downhole tool is provided. The gripper can include an actuator, an engagement assembly, and an expandable assembly. The engagement assembly can comprise a leaf-spring like elongate continuous beam. The expandable assembly can comprise a linkage including a plurality of links. The linkage can be coupled to the actuator such that the actuator expands the expandable assembly which in turn expands the engagement assembly. In operation, during one stage of expansion radial forces are transmitted to the engagement assembly through both interaction of a rolling mechanism on the engagement assembly with the expandable assembly and pressure of the linkage assembly directly on an inner surface of the engagement assembly.

Abstract: A screen that conforms to the borehole shape after expansion is disclosed. The screen comprises a compliant outer layer that takes the borehole shape on expansion. The outer layer is formed having holes to permit production flow. The material that is selected preferably swells with prolonged contact to well fluids to further close off annular gaps after expansion. In an alternative embodiment, the screen is not expanded and the swelling of the material alone closes off annular gaps. The outer sleeve is placed over the screen and the screen is placed on a base pipe and initially expanded from within the base pipe to secure the components of the screen assembly for running downhole, while minimizing or eliminating any welding among the layers. A variety of expansion tools can be used to expand the screen or screens downhole.

Abstract: An isolation device operatively coupled to a wellbore tool is activated upon receiving fluid that a predetermined applied pressure. When the fluid string reaches the predetermined applied pressure, the isolation device undertakes a specified action such as longitudinal movement, rotation, expansion, etc. that actuates or operates the wellbore tool. Premature actuation of the wellbore tool is prevented by applying a resistive force to the isolation device that, alone or in cooperation with another mechanism, arrests movement of the isolation device. This resistive force is generated by applied pressure of the fluid in the work string.

Abstract: A depth control system for maintaining a tubing conveyed tool in a desired location in a cased wellbore during wellbore operations performed with the tool includes a bottom hole assembly carried by a tubing, the bottom hole assembly including a tool and an anchoring device. A method for maintaining a tool at a desired depth in a cased wellbore while performing wellbore operations with the tool includes the steps of conveying a tool and an anchoring device on a tubing to a desired depth in a wellbore having a casing, operating the tool to perform a wellbore operation and actuating the anchoring device to engage the casing and maintain the tool at the desired depth.

Abstract: A progressing cavity well pump system has a stator secured to a string of tubing. A drive head at the surface rotates the tubing and the stator. The pump rotor is held against rotation by an anchor mechanism. The tubing, stator, rotor and anchor mechanism are installed in the well in a single trip.

Abstract: An improved hanger assembly and method for its use is described herein, along with various examples of alternative constructions for the hangar assembly. Also described are examples of new tool strings having improved capabilities that are facilitated as a result of use of the described hanger assemblies. The described hanger includes a deformable section having improved engagement capabilities. In preferred examples, these improved engagement capabilities are achieved by use of a first deformable section of the hanger that extends radially outwardly from the remainder of the hangar body, when the hanger is set; and a contact member that is further urged radially outwardly relative to that deformable section when the hanger is set.

Abstract: A safety valve apparatus has a housing with a bore and a projection disposed in the bore. A locking dog disposed on the housing is movable to engage an inner conduit wall surrounding the housing, and a flapper rotatably disposed on the housing is movable between opened and closed positions. A first sleeve disposed within the bore above the projection is mechanically movable between locked positions. In one locked position, the sleeve moves the locking dog to engage the wall. A piston disposed in the housing hydraulically communicates with a port in the projection and couples to a second sleeve disposed within the bore below the projection. The second sleeve conceals the piston and is hydraulically movable to open and close the flapper.

Abstract: A gripper for use in a downhole tool is provided. The gripper can include an actuator, a toe assembly, and an expandable assembly. The toe assembly can be a leaf-spring like elongate continuous beam. The expandable assembly can be a linkage including a plurality of links. The linkage is coupled to the actuator such that the actuator expands the expandable assembly which in turn expands the toe assembly. In operation, during one stage of expansion radial forces are transmitted to the toe through both interaction of a rolling mechanism on the toe with the expandable assembly and pressure of the linkage assembly directly on an inner surface of the toe.

Abstract: A zonal isolation system for use in a well is provided. The zonal isolation system includes a zonal isolation tool, at least one anchor, and at least one polished bore receptacle. The zonal isolation system may include a setting string for activation of the zonal isolation tool and/or the at least one anchor. The zonal isolation system may also include an isolation string for maintaining separation zones during production or injection of the well.

Abstract: A strokable liner hanger including a liner hanger; one of a slide seal and a casing seal sub disposed adjacent the liner hanger; the other of the slide seal and the casing seal sub disposed adjacent the one of the slide seal and the casing seal sub and a method for completing a wellbore.

Abstract: Expandable casing has an expandable slip used for completion of a mono-diameter wellbore. The expandable casing is run through the upper casing and has an upper end that overlaps a lower end of the upper casing to form a fluid flow path between the expandable casing and the upper casing. The operator expands the overlapping portion of the expandable casing to an intermediate position, causing the expandable slip to anchor the expandable casing to the upper causing without blocking the flow path. Cement is then pumped up around the outside of the expandable casing and wellbore fluid displaced by the cement and excess cement are permitted to flow through the fluid flow path and up the upper casing. After sufficient cement is in place, the expandable casing is further expanded, compressing the expandable slip into to the inner wall of the upper casing and sealing off the fluid flow path.

Abstract: A downhole apparatus having a radially expanding portion and a support structure are described. The support structure comprises an attachment means for coupling to the apparatus and a support portion configured to be deployed from a first unexpanded condition to a second expanded condition by expansion of the apparatus. In one aspect of the invention, the downhole apparatus is expanded by exposing the swellable material to at least one predetermined fluid, and the support structure abuts the swellable material in its expanded form. A method of use and its application to a well packer, a hanging member, an anchor and a centralising apparatus are described.

Abstract: A slip system includes a set of drive slips having wickers thereon, substantially all of which being truncated in cross-section; a set of gripping slips operatively interengagable with the set of drive slips; a drive slip end ring in operable communication with the set of drive slips; and a gripping slip end ring in operable communication with the set of gripping slips, the end rings capable of transmitting a load applied in an axial direction of the system to the set of gripping slips and the set of drive slips to tangentially load the set of drive slips and the set of gripping slips against each other thereby increasing a radial dimension of the system and distributing stresses created in a target tubular and method.

Abstract: Embodiments of the invention generally relate to tools and methods for hanging and/or expanding liner strings. In one embodiment, a method of hanging a liner assembly from a previously installed tubular in a wellbore includes running the liner assembly and a setting tool into the wellbore using a run-in string. The setting tool includes an isolation valve and the liner assembly includes a liner hanger and a liner string. The method further includes sending an instruction signal from the surface to the isolation valve, wherein the isolation valve closes in response to the instruction signal and isolates a setting pressure in the setting tool from the liner string; and increasing fluid pressure in the setting tool, thereby setting the liner hanger.

Abstract: Delivering an additional subterranean conduit (124) along a deflected path relative to an existing conduit (120) is used for installing additional conductor pipes (124) from an existing production platform (50). A deflecting member in the form of a shoe (114, 115; 214) has a coupling means in the form of a screwthread for coupling to a lowermost end of an additional conduit (124). The shoe (114, 115; 214) is arranged to deliver the additional conduit (124) along the deflected path when the shoe (114, 115; 214) contacts whipstock (126; 226) which has been installed on top of an existing conductor pipe (120). The method can include running in the whipstock (126; 226) as a first step on an elongate member such as a drill string (94) and then withdrawing the drill string (94) and then running in the additional conduit (124). The outer diameter of the additional conduit (124) is maximised as it passes through conductor guides (52) attached to the production platform (50).

Abstract: A subsea wellhead assembly has a tubing annulus path that extends partly through the tubing hanger and partly through the wellhead housing. A tubing hanger tubing annulus passage extends through part of the tubing hanger from a lower port on the lower end of the tubing hanger to an upper port on the exterior surface of the tubing hanger below the tubing hanger seal. A wellhead housing tubing annulus passage within the sidewall of the wellhead housing has a lower end at the bore below the tubing hanger seal and an upper end at the bore above the tubing hanger seal. A valve is mounted to the wellhead housing and accessible by an ROV from the exterior for opening and closing the inner wellhead housing tubing annulus passage.

Abstract: Wellhead assembly and method for providing a power connection to a downhole electrical device, such as a heater. Pressure-containing wellhead body members enclose a vertical wellbore and support therein an isolated tubing hanger and a grounding tubing hanger. The isolated tubing hanger suspends a conducting tubing string, while the grounding tubing hanger suspends a grounding tubing string concentrically spaced from the conducting tubing string. The isolated tubing hanger has an outer housing, an inner electrically conducting portion supported by the outer housing operative to provide electrical connection with, and suspend, the conducting tubing string, and insulation between the housing and conducting portion to electrically isolate the housing portion. Hot electrical connection is made for electrical connection to the conducting portion of the isolated tubing hanger or the conducting tubing string.

Abstract: A liner hanger has a housing with a pocket disposed on an inner wall surface and a slip slidingly engaged within the pocket. The liner hanger housing is secured in the string of casing. A setting mechanism connected to the slips is also located in the pocket. An actuator is mounted on the liner. As the liner is moved through the casing coupler, the actuator actuates the setting mechanism, causing the slips to move axially downward. As the setting mechanism moves downward, the slips move radially inward and grip the liner.

Abstract: A gripper assembly for anchoring a tool within a downhole passage and for possibly assisting movement of the tool within the passage. The gripper assembly includes an elongated mandrel and flexible toes that can be radially displaced to grip onto the surface of the passage. The toes are displaced by the interaction of a driver slidable on the mandrel and a driver interaction element on the toes. In one embodiment, the toes are displaced by the interaction of rollers and ramps that are longitudinally movable with respect to one another. In another embodiment, the toes are displaced by the interaction of toggles that rotate with respect to the toes.

Abstract: A tubing hanger suspension assembly for an oil and gas well completion system and a method of installing same. The tubing hanger suspension assembly includes a tubing hanger housing which is positioned in the wellhead housing. The tubing hanger assembly includes a sealing and lockdown mechanism capable of providing sealing and load support of the production tubing in the production casing string. A stab sub assembly connected to the upper end of the tubing hanger suspension assembly and lower end of the Christmas tree assembly provides downhole hydraulic and electric functionality and annulus access to the production tubing.

Abstract: An isolation tool for use in a tubular. The isolation tool comprising gripping members and sealing members to engage and seal the isolation tool to an inner wall of the tubular at a desired location in the tubular. The isolation tool further comprising a locking system that allows the isolation tool to be set in a desired position within the tubular. The locking system prevents the isolation tool from any further movement which would unset it from the desired position.

Abstract: A downhole tractor assembly that is configured for open-hole applications. The assembly includes a force monitoring mechanism to help monitor and control forces imparted through a drive mechanism of the tractor in real time. As such, damage to open-hole formations due to excessive tractoring forces may be minimized along with mechanical damage to the tractor. Furthermore, the drive mechanism of the tractor may include multiple sondes and bowsprings with gripping saddles specially configured for contacting the well wall across a large area in a non-point and line manner so as to avoid digging into and damaging the well wall during tractoring.

Abstract: An anchor features a mandrel with ramps that extent through apertures in slip segments giving the slips a longer ramp to ride out on in a radial direction. The slip segments have ramps adjacent the apertures and in the preferred embodiment ride out on a plurality of spaced ramps on the mandrel.

Abstract: A screen assembly has a material that conforms to the borehole shape after insertion. The assembly comprises a compliant layer that takes the borehole shape on expansion. The outer layer is formed having holes to permit production flow. The selected conforming material swells with heat, and in one non-limiting embodiment comprises a shape memory foam that is thermoset or thermoplastic. Heat is provided by supplying a fuel (including an oxidant) to a catalyst in close proximity to the compliant layer so that the product from the catalytic reaction is heated steam which contacts and deploys the conforming material. The base pipe can have a screen over it to act as an underlayment for support of the conforming layer or alternatively for screening.

Abstract: A liner hanger has a housing with a pocket disposed on an inner wall surface and a slip slidingly engaged within the pocket. The liner hanger housing is secured in the string of casing. A setting mechanism connected to the slips is also located in the pocket. An actuator is mounted on the liner. As the liner is moved through the casing coupler, the actuator actuates the setting mechanism, causing the slips to move axially downward. As the setting mechanism moves downward, the slips move radially inward and grip the liner.

Abstract: An expandable tubular liner includes a first tube, a second tube, a mechanical coupling for coupling the first and second tubes, and an insert coupled to the mechanical coupling. The insert is capable of forming a metallurgical bond with at least one of the tubes when energy is injected into the insert.

Abstract: Disclosed herein is a downhole actuator. The actuator includes, a discontinuous tubular being configured to restrict longitudinal expansion while longitudinally contracting in response to radial expansion.

Abstract: Apparatus is disclosed for securing a sonde to the inner wall of a well casing (3). The sonde (2) comprises a clamp (2) expandable from a contracted position to an expanded position in which the clamp can engage the inner wall. The securing apparatus comprises a member (5,6) for releasably engaging with the clamp (2) to hold the clamp in the contracted position; a spring (7) connected to the member such that when the spring is in a compressed state, the member is constrained into engagement with the clamp to hold the clamp in the contracted position; and a mechanism (8,9,10) for holding the spring (7) in its compressed state during a 10 first mode of operation and, in a second mode of operation, for releasing the spring (7) from its compressed state thus disengaging the member (5,6) from the clamp to permit the clamp to expand into its expanded position, the mechanism including a material (11) which in the first mode of operation, is in a solid state and, in the second mode of operation, is in a liquid state.

Abstract: An expandable liner hanger system includes an expandable liner hanger and an expansion cone having a first outer diameter when driven through the expandable liner hanger in a first direction to expand the expandable tubing. The expandable liner hanger system also includes a polished bore receptacle having a lower end coupled to an upper end of the expandable liner hanger by a coupling, the coupling having an inner diameter smaller than the first outer diameter. In the run in condition, the expansion cone is positioned below the coupling.

Abstract: An actuator for operating downhole tools includes a tool body and one or more members configured to perform a wellbore task. The tool may include a sealed power and a driven section in pressure communication with the wellbore. A magnetic coupling magnetically connects the power section to the driven section. The power section may include an electric motor; and the driven section may include a speed reducer/torque increaser. In some embodiments, the member may be a positioning member. The positioning member may be manipulated to position a sensor that is configured to measure a parameter of interest. In other embodiments, the member may be an element such as cutting elements that cut wellbore tubulars. In aspects, a method for actuating or operating downhole tools includes using an actuator that utilizes a magnetic coupling to convey energy across a pressure boundary.

Abstract: A method and apparatus for a moving a floor structure relative to a base structure is provided. The apparatus includes a base structure having an opening for a well head, a floor structure coupled to the base structure by a plurality of support members, and a drive mechanism disposed on the floor structure, the drive mechanism providing motive force to the support members for moving the floor structure relative to the base structure in a single first direction.

Abstract: A completion assembly has a packer for isolation and indicating shoulders incorporated into a sleeve mounted uphole of the packer. Locating the indicating shoulders above the packer allows them to be larger than placement below the packer where the assembly generally has to neck down to permit operations such as gravel packing. Placement above the packer makes the indicating shoulders less restrictive to subsequent production flow or for passage of tools further down the wellbore.

Abstract: A technique facilitates the detection and measurement of formation properties with various measurement devices, such as logging tools. The technique comprises locating a standard tubular in a well such that the standard tubular extends to a zone of interest with respect to a logging procedure. A transparent tubing is attached to the standard tubing so as to extend along the zone of interest. Additionally, a protective material is directed to the region adjacent the transparent tubing to protect the transparent tubing from detrimental contact with deleterious well fluid.

Abstract: A through tubing centralizer is delivered below the tubing and expanded against a surrounding tubular for fixation. In a window milling through tubing application, a whipstock is delivered through tubing and anchored. One or more centralizers are then delivered through tubing and expanded so that their inside diameter when set exceeds their outside diameter during run in. They are placed below the tubing and above the whipstock to help a through tubing mill stay on the whipstock ramp while milling the window. After the window is started, the centralizer can be expanded fully against the surrounding tubular to allow subsequent removal of the whipstock. Optionally, the centralizer can be collapsed for removal through tubing.

Abstract: A system allows for sequential treatment of sections of a zone. Access to each portion can be with a sliding sleeve that has a specific internal profile. Pump down plugs can be used that have a specific profile that will make a plug latch to a specific sleeve. Pressure on the plug when latched allows a sequential opening of sleeves while zones already affected that are below are isolated. The pump down plugs have a passage that is initially obstructed by a material that eventually disappears under anticipated well conditions. As a result, when all portions of a zone are handled a flow path is reestablished through the various latched plugs. The plugs can also be blown clear of a sliding sleeve after operating it and can feature a key that subsequently prevents rotation of the plug on its axis in the event is later needs milling out.

Abstract: Wellhead assembly and method for providing a power connection to a downhole electrical device, such as a heater. Pressure-containing wellhead body members enclose a vertical wellbore and support therein an isolated tubing hanger and a grounding tubing hanger. The isolated tubing hanger suspends a conducting tubing string, while the grounding tubing hanger suspends a grounding tubing string concentrically spaced from the conducting tubing string. The isolated tubing hanger has an outer housing, an inner electrically conducting portion supported by the outer housing operative to provide electrical connection with, and suspend, the conducting tubing string, and insulation between the housing and conducting portion to electrically isolate the housing portion. Hot electrical connection is made for electrical connection to the conducting portion of the isolated tubing hanger or the conducting tubing string.

Abstract: A liner hanger has a housing with a pocket disposed on an inner wall surface and a slip slidingly engaged within the pocket. The liner hanger housing is secured in the string of casing. A setting mechanism connected to the slips is also located in the pocket. An actuator is mounted on the liner. As the liner is moved through the casing coupler, the actuator actuates the setting mechanism, causing the slips to move axially downward. As the setting mechanism moves downward, the slips move radially inward and grip the liner.

Abstract: An apparatus for deploying an instrument usable with a well comprises at least one reversibly expandable structure, at least one actuator operable to change a perimeter dimension of the at least one reversibly expandable structure, at least one instrument disposed interior of the at least one reversibly expandable structure, and having an axial dimension, and tractoring fluid disposed between the at least one reversibly expandable structure and the at least one instrument. The apparatus is operable to perform at least one of exerting thrust to convey the at least one instrument with respect to at least one adjacent surface, creating compensating pressure between the at least one instrument and the at least one adjacent surface, and sealing between the at least one instrument and the at least one adjacent surface.

Abstract: A liner hanger has a housing with a pocket disposed on an inner wall surface and a slip slidingly engaged within the pocket. The liner hanger housing is secured in the string of casing. A setting mechanism connected to the slips is also located in the pocket. An actuator is mounted on the liner. As the liner is moved through the casing coupler, the actuator actuates the setting mechanism, causing the slips to move axially downward. As the setting mechanism moves downward, the slips move radially inward and grip the liner.

Abstract: In one embodiment, a top drive system includes a quill; a motor operable to rotate the quill; a gripper operable to engage a joint of casing; a connector bi-directionally rotationally coupled to the quill and the gripper and longitudinally coupled to the gripper; and a compensator longitudinally coupled to the quill and the connector. The compensator is operable to allow relative longitudinal movement between the connector and the quill.

Abstract: An improved liner hanger comprises a mandrel having a piston housing and a plurality of spring slots disposed on the outer wall surface of the mandrel. Each spring slot having at least one spring disposed therein. The liner hanger also has a slip housing having a plurality of slips operatively associated therewith, a spring adjustment sleeve, and an adjustment sleeve ring. The location of the spring slots on the outer wall surface of the mandrel permits an increase in the number of springs utilized for setting the liner hanger. The spring adjustment sleeve and adjustment sleeve ring permit easy and safe assembly and disassembly of the liner hanger. Additionally, when actuated to move from its run-in position to its set position, springs, slip housing, and slips all move upward.

Abstract: Disclosed herein is a downhole swaging system. The system includes, a tubular having an area of strength with a different resistance to swaging as compared to areas of the tubular outside of the area of strength, and a swaging tool. The swaging tool has a first swage, and a second swage with an adjustable swaging dimension, the second swage is in functional communication with the first swage such that the adjustable swaging dimension is adjusted in response to the first swage encountering a change in resistance to swaging.

Abstract: A liner hanger has a housing with a pocket disposed on an inner wall surface and a slip slidingly engaged within the pocket. The liner hanger housing is secured in the string of casing. Both a setting mechanism and a liner engagement member are connected to the slips and are also located in the pocket. A releasable latching mechanism maintains the slips in the run-in position until the releasable latching mechanism is actuated. As the liner is moved through the casing coupler, the liner engagement member engages the liner through frictional force to cause the setting mechanism to move with the liner so that the latching mechanism can be disengaged and the slips can move axially downward. As the setting mechanism moves downward, the slips move radially inward and grip the liner.

Abstract: A liner hanger has a housing with a pocket disposed on an inner wall surface and a slip slidingly engaged within the pocket. The liner hanger housing is secured in the string of casing. A setting mechanism connected to the slips is also located in the pocket. An actuator is mounted on the liner. As the liner is moved through the casing coupler, the actuator actuates the setting mechanism, causing the slips to move axially downward. As the setting mechanism moves downward, the slips move radially inward and grip the liner.

Abstract: A control apparatus to receive a tubular member includes a contact member configured to engage the tubular member, and a control mechanism operably coupled to the contact member, wherein the control mechanism is configured to dampen movement of at least one of the tubular member and the contact member as the tubular member engages the contact member.

Abstract: An apparatus (100) and a method to prevent undesired objects (not shown) when communication conduit (not shown) is disposed therethrough. The apparatus (100) and method include a flapper assembly (150) to selectively open and close when objects (not shown) larger than the communications conduit (not shown) are desired to pass therethrough.