Abstract: Provided are embodiments for a feeder cooling tube, a system and method for performing thermal management. Embodiments include a feeder cooling tube having an inner tube arranged to define a path to flow a fluid through a length of the inner tube, wherein the fluid is provided to remove heat, and an outer tube arranged to enclose the inner tube which defines an area. Embodiments also include one or more feeder cables arranged between the inner tube and the outer tube, and a plurality of cooling struts, wherein each cooling strut of the plurality of cooling struts extends from a surface of the inner tube to a surface of the outer tube.

Abstract: A heat exchanger for use in a vehicle powered by a battery comprises an inner tube having an onboard charging cable associated with a charging of the battery disposed therein and an outer tube surrounding the inner tube. A refrigerant configured to cool the onboard charging cable flows through a flow path formed between the inner tube and the outer tube. A first connector is coupled to a first end of the outer tube. The first connector is in fluid communication with the flow path formed between the inner tube and the outer tube and further includes an opening for receiving a portion of the inner tube. The inner tube is securely coupled to the first connector at a joint therebetween to establish a position of the inner tube relative to the outer tube.

Abstract: A system for transmitting power and current includes a power cable having stranded wires and an exposed end. The stranded wires are ultrasonically welded together. Ultrasonically welding the wires creates a bundle of wires at the exposed end that may be free from air pockets, reducing oxidation and improving the current path through the cable.

Abstract: A reinforced multi-layer hydraulic hose, including a plurality of anti-pressure layers with coiled wires or yarns at a winding angle of about 54.7° with respect to a longitudinal central axis of the hose, and at least one anti-tensile stress reinforcing layer that improves the resistance to the axial force of the hose and has at least one plait or coil of steel wires at a winding angle of less than 35°, in which the hose, owing to the high resistance to the axial force, can be used in a rectilinear configuration to supply a hydraulic fluid also in the presence of significant axial forces.

Abstract: An area lamp includes an emitter array and driver circuitry. The emitter array includes a number of solid-state light emitters. Each one of the solid-state light emitters is configured to provide light suitable for general illumination within a field of view such that light emitted from a first subset of the number of solid-state light emitters is provided to a different portion of the field of view than light emitted from a second subset of the number of solid-state light emitters. The driver circuitry is coupled to the emitter array and configured to provide drive signals to the emitter array such that the light provided from each one of the solid-state light emitters is independently controllable and a number of drive signals is less than the number of solid-state light emitters.

Abstract: A flat pack (1) for operating a downhole tool or sensor includes a plurality of tubes (3a, 3b); a spacer (2) disposed between the tubes (3a, 3b); and a jacket (4) encapsulating the tubes (3a, 3b) and the spacer (2). The tubes (3a, 3b) and the spacer (2) are positioned in the jacket (4) in a side-by-side arrangement. The tubes (3a, 3b) and the spacer (2) are not twisted along the flat pack (1).

Abstract: A cable hose suitable for welding or cutting systems includes tubing, one or more conductors, and an annular electromagnetic interference (EMI) shield. The EMI shield is disposed radially interiorly of at least a portion of the tubing and radially exteriorly of the one or more conductors. Thus, the EMI shield: (1) prevents EMI emanating from the one or more conductors from exiting the cable hose radially; and (2) conducts current between components of a welding or cutting system.

Abstract: A method for attaching a contact element to the end of an electrical conductor is provided. In the method electrically conductive material is shaped to form a contact element with a variable shape. The end of the bare conductor is firstly moved into an at least approximately vertical position. Particles of an electrically conductive material are then applied at a high speed to the upwardly projecting front-side end of the conductor in the axial direction thereof that the material of the conductor connects to the electrically conductive material to form a compact structure which is connected to the material of the conductor in a mechanically fixed and electrically conductive fashion. Additional particles of the electrically conductive material are applied to the compact structure, and the metal body is shaped mechanically to form the contact element.

Abstract: A connection unit for a fluid-cooled electric cable is provided, the connection unit comprising a housing, which has a cable connecting opening, a fluid inlet opening and a fluid outlet opening.

Abstract: Provided is an arrangement for sealing a bellows cylinder in a pressure block of a pressure ring assembly. The bellows cylinder is located in a cavity formed in the pressure block and is operated by hydraulic fluid to give pressure against a contact shoe of a contact shoe ring arranged on the inside of the pressure ring assembly. The bellows cylinder is sealed to the cavity. A sealing bowl is arranged on the bellows on the inner side of the pressure block. The sealing bowl has an essentially flat surface towards the contact shoe and is provided with a side edge extending into the cavity. A circumferential groove containing a gasket ring is on the side wall of the cavity. A flexible sealing ring is arranged around the gasket ring to give tension and pressure on the gasket ring against the side edge of the sealing bowl.

Abstract: Embodiments of the present disclosure include a cable management system with a housing comprising a first shell and a second shell configured to couple together about welding system cabling such that a portion of the welding system cabling is contained by the housing. The first and second shells form openings at ends of the housing such that the welding system cabling is capable of extending through the openings and such that edges of the openings enclose a perimeter of the welding system cabling when the first and second shells are coupled together about the welding system cabling. A cradle receives a weld cable of the welding system cabling. A cable clamp engages the weld cable and cooperates with the cradle to restrict movement of the weld cable when the weld cable is disposed in the cradle and the cable clamp is engaged.

Abstract: A method and electrical connection for providing electrical power is disclosed. The electrical connection comprises an electrical connector connected to an electrical conductor assembly. A current greater than a rated current capacity of at least one of the electrical connector and electrical conductor assembly may be passed through the electrical conductor assembly and electrical connector. The electrical connector and electrical conductor may be actively cooled with a flow of heat transfer medium flowing substantially along a length of the electrical conductor assembly and through the electrical connector to increase the current capacity of the electrical connection.

Abstract: A charging system for an electric vehicle includes: a power supply; a cable having first and second ends, the first end attached to the power supply, the cable comprising a charging conductor and a cooling conduit, each of which extends from the first end to the second end; and a connector attached to the second end of the cable, the connector having a form factor corresponding to a charge port of the electric vehicle; wherein the cooling conduit is adapted to convey a fluid that cools the charging conductor.

Abstract: A lighter weight, more flexible coaxial welding cable assembly, and a system and method for constructing same. An embodiment of the coaxial welding cable assembly comprises a central electrical conductor length having a first cross-sectional area and a first insulating jacket surrounding the central electrical conductor length. The coaxial welding cable assembly also includes a plurality of peripheral electrical conductor lengths surrounding the insulated central electrical conductor length, where a total cross-sectional area of the plurality of peripheral electrical conductor lengths is approximately the same as the first cross-sectional area of the central electrical conductor length. The central electrical conductor length is electrically insulated from the plurality of peripheral electrical conductor lengths only by the first electrically insulating jacket.

Abstract: A welding gun is provided that includes a handle having forward and rear end portions and having a first passageway formed therethrough. A cable support tube having forward and rear end portions and a second passageway formed therethrough is secured to the handle at the forward end portion. A welding cable having a forward end portion and a rear end portion connected to a rear connector assembly extends from the rear end portion through the first and second passageways of the handle and the cable support tube to the forward end portion disposed within the forward end portion of the cable support tube.

Abstract: A vibration-resistant inverter terminal board capable of sufficiently exerting a sealing effect on vibration even in the case of great variations due to assembly tolerances of a motor and an inverter is provided. In an inverter terminal board including an electric conductor 20 having an inverter side connecting terminal 20T connected to an inverter terminal of an inverter attached to a case of a motor, a motor side connecting terminal 20C for supplying power to a power receiving terminal of the motor, and a braided wire 20H for connecting the inverter side connecting terminal 20T to the motor side connecting terminal 20C, a flat plate-shaped long terminal is used as the motor side connecting terminal 20C and the entire periphery of the flat plate-shaped long terminal is covered with packing 30.

Abstract: A robotic welding cable for a welding torch includes a flexible hose defining a hollow core for passage of welding wire and shielding gas. Conductor strands are arranged around the flexible hose. A composite layered covering includes electrical insulation that covers the conductor strands and an outer jacket that surrounds the electrical insulation. The electrical insulation is formed of an Ethylene Propylene Diene Monomer (EPDM) synthetic rubber, and the outer jacket is formed of a Chlorinated Polyethylene (CPE) synthetic rubber.

Abstract: The invention provides a high flow power cable for a welding system designed for effective cooling of the power cable while maintaining maneuverability of the cable. Provided is a power cable having two segments, the first segment being larger in diameter than the second segment. The first segment is generally coupled to the power source and the second segment is coupled to the welding torch. The first segment includes a thicker wire, which has less resistance and dissipates less heat while the second segment includes a thinner wire, allowing for easier handling. Additionally, cooling fluid is conducted through the first segment and the second segment, further cooling the cable.

Abstract: A shielding device is provided for protecting wires, cables and the like from rays, heat and the like, in a wire harness manufacturing assembly. The shielding device comprises at least one wire-covering member, such as a tube through which the wire extends. The tube is adapted to be displaced between a wire-revealing position and a wire-concealing position, wherein in the former position, the tube allows the wire to be exposed to the rays, whereas in the latter position, the tube is in a ray-exposure area and at least partly shields the wire from the rays. Typically there are two aligned tubes slidably displaceable towards and away from each other so as to respectively assume the wire-concealing and wire-revealing positions. A compressed air source, in fluid communication with an inside of the tubes, cools the wire when in the wire-concealing position.

Abstract: A rotational connector for connecting a welding power cable to a welding torch may include an enclosure, an end cap, a torch stud, a cable stud, and a biasing member. The enclosure may have an internal surface. The end cap may have an end cap biasing surface. The end cap operably connects to the enclosure. The torch stud may include a flange that has a contact surface and a biasing surface. The cable stud may include a flange that has a contact surface and a retention surface. The cable stud retention surface may have a shape corresponding to the enclosure internal surface. The biasing member may be disposed between the end cap biasing surface and the torch stud biasing surface urging the torch stud contact surface into engagement with the cable stud contact surface and urging the cable stud retention surface into engagement with the enclosure internal surface.

Abstract: A power cable for use with welding apparatus for conveying power and cooling fluid from a welding machine to a welding torch. The cable includes an outer flexible conduit disposed about a flexible electrical conductor, a pair of end fittings operatively connected to the ends of the conduit and an electrical conductor for securing the power cable between the welding torch and welding machine in fluid and electrical communication therewith. The flexible conduit includes an inner tube portion formed of a flexible non-conductive rubber compound, a protective cover layer comprised of a plurality of threads braided or woven about the inner tube portion and a thin coating of a heat and wear resistant material such as polyurethane disposed over the braided or woven threads for bonding the protective cover layer to the inner tube portion, rendering the power cable heat and wear resistant without adversely affecting the flexibility thereof.

Abstract: A power cable assembly for use in a water and air-cooled welding assemblies for carrying power from a welding machine to a welding torch and either cooling water from the torch to a circulator reservoir or, in the case of air-cooled torches, shielding gas to the torch. The cable assembly includes a flexible outer conduit disposed about a flexible electrical conductor formed of a plurality of twisted, braided or bunched wires encased in a thin layer of flexible plastic material. A plurality of projections extend radially from the flexible encasement so as to space the electrical conductor from the interior conduit wall, thereby defining a water or gas-flow path extending entirely about the conductor.

Abstract: An improvement to conventional electrical wiring that provides a visible indication of wear abrasion before an electrical hazard is created in high wear, high abrasion cable applications is disclosed. The improvement to conventional wiring cable construction is the use of contrasting colors between the extruded insulator and the outer jacket materials in the cable. When the outer jacket of the cable is worn down, cut or damaged, the underlying insulator of a contrasting color becomes visible against the outer jacket thereby indicating a hazard condition.