Abstract: An electrical assembly, such as an insulator or a surge arrester, having an elastomeric weathershed housing, a pair of end fittings, and a pair of sealing systems for coupling and sealing the interfaces between the end fittings and the ends of the weathershed housing. Each of the end fittings has a bore for receiving an end portion of the weathershed housing, and an annular flange extending inwardly from the bore for engaging and compressing the end portion of the weathershed housing inwardly to form a primary annular seal without crimping the end fitting against the weathershed housing. At least one locking ring is positioned between the end portion of the weathershed housing and the inner surface of the bore for forming a secondary annular seal. Additional sealing can also be provided by axially compressing the weathershed housing between the end fittings.

Abstract: An electrical assembly, such as an insulator or a surge arrester, utilizing a pair of end collars for coupling an elastomeric weathershed housing to a pair of metallic end fittings, and for reducing electrical stress at the interface of the ends of the weathershed housing and the end fittings, and for sealing the ends of the weathershed housing to the end fittings. In particular, a radially directed force is applied to the weathershed housing by insertion of the core member into the axial bore of the weathershed housing causing radial outward expansion of the weathershed housing into intimate contact with the end collars. Also, each of the ends of the weathershed housing is held in contact against the inner end of the respective end fitting to seal the interface therebetween. Accordingly, a watertight seal is created at the interface between each of the end fittings and the ends of the weathershed housings.

Abstract: An electrical cutout with a modular product design is provided with a constructional configuration for the insulator wherein the insulator is light in weight, has sufficient mechanical strength, can be readily injection molded, and wherein the creep distance is statistically maximized. The electrical cutout has an insulator, an upper and lower line terminal assembly, and a fuse assembly. The insulator has an elongated central stem portion defining a longitudinal direction, and a plurality of longitudinally spaced apart skirts mounted to the stem portion and so as to lie in respective transverse planes which are perpendicular to the longitudinal direction. The elongated central stem portion of the insulator has a non-solid cross-sectional configuration.

Abstract: A composite insulator (30) comprises a central rod (32) of fibers embedded in a synthetic resin with each end of the rod being fixed to a respective metal end-fitting (31) by a metal sleeve coupling (34) and with the side wall of the rod having a coating (36) of elastomer fins molded thereover. The coating covers the side walls (37) of the end-fittings (31) so as to leave uncovered only those portions (35) which are required for attaching the insulator.

Abstract: An insulator of the type composed of a core onto which a skirt made of insulating material and provided with fins is molded. The core comprises an axial rod of a composite material onto whose ends the end sleeves of mounting terminals are swaged.The rod comprises a web of longitudinal, parallel fibers bonded by thermosetting resin and encased in a braided or woven envelope like covering. A mounting terminal is connected to an end of the rod by a combination of uniformly distributed radial locking of the sleeve onto the rod and by penetration of the metal of the sleeve into gaps between the fibers of the envelope like covering.

Abstract: An electrical assembly, such as an insulator or a surge arrester, utilizing a pair of end collars for coupling an elastomeric weathershed housing to a pair of metallic end fittings, and for reducing electrical stress at the interface of the ends of the weathershed housing and the end fittings, and for sealing the ends of the weathershed housing to the end fittings. In particular, a radially directed force is applied to the weathershed housing by insertion of the core member into the axial bore of the weathershed housing causing radial outward expansion of the weathershed housing into intimate contact with the end collars. Also, each of the ends of the weathershed housing is held in contact against the inner end of the respective end fitting to seal the interface therebetween. Accordingly, a watertight seal is created at the interface between each of the end fittings and the ends of the weathershed housings.

Abstract: An electrical assembly, such as an insulator or a surge arrester, utilizing a plurality of elastomeric weathershed housings for enclosing a core member therein. The elastomeric weathershed housings are coupled and sealed together by an insulating collar. A radially directed force is applied to the collar or the weathershed housings to cause intimate contact between the collar and the end portions of the weathershed housings to provide a weathertight seal. In the preferred embodiment, the radially directed force is provided by insertion of the core member into the axial bore of the weathershed housings causing radial outward expansion of the weathershed housings into intimate contact with the insulating collar. In another embodiment, the radially directed force is provided by a heat shrinkable insulating collar, which is shrunk about the end portions of adjacent weathershed housings. The core member can be an insulating rod or a plurality of electrical components, such as metal oxide varistors.

Abstract: A rigid electrical insulator of the type having a base or a pin at its bottom and having at least one groove (18 or 19) for receiving an electrical cable at its top, the insulator being characterized by the fact that it includes at least one central rod (1) fixed at its bottom end to the base (5) or to the pin and at its top end to a rigid head (7) provided with at least one channel (8 or 9), the outside faces of the rod and of the rigid head (7) being covered in waterproof manner by a covering (10), with the head covering being of a flexible elastomer and the rod covering being selected from elastomers, resins, and varnishes, the groove (18 or 19) being defined by the channel (8 or 9) covered by its covering.

Abstract: A metal end fitting (13) is hermetically sealed to an end fin (4) of an insulator component (1) which includes an insulating rod (2) surrounded by fins (4) of vulcanized elastomer by coating at least one layer of rubber/metal gluing agent on the bottom portion (12) of the metal end fitting (13), then disposing an intermediate washer (10) of raw elastomer between the metal end fitting (13) and the end fin (4), fixing the end fitting (13) to the rod (2) in such a manner that the intermediate washer (10) ring is cmopressed between the end fin (4) and the bottom portion (12) of the end fitting (13), and then vulcanizing the washer (10).

Abstract: The invention provides an electrical insulator comprising a cylindrical core (2) of an insulating refractory material, such as porcelain, onto a portion of the curved surface of which a sleeve (8) of insulating polymeric material is fitted. Metal end-caps (4), for electrically connecting the insulator, are fitted to the ends of the porcelain core such that there is an exposed portion (10) of the curved surface of the core between the sleeve and each end-cap. Thus, any damaging electrical activity which takes place at the metal end-caps is directed primarily onto the surface of the porcelain core (2), and not onto the surface of the electrically vulnerable polymeric sleeve (8), which serves to protect mechanically the relatively brittle porcelain core. Optionally, the polymeric sleeve (8) may have a convoluted or a shedded outer surface (12) to increase the leakage path length of the insulator, or to prevent the formation of a continuous moisture path, or both.

Abstract: A high performance, high voltage electrical insulator, for use at greater than 15 Kv in wet, contaminated conditions, is designed to give a minimum surface area while maintaining a low leakage current by specifying the ratios of shed diameter to shed pitch, leakage distance between support fittings to the straight line distance between support fittings, and the shed diameter to the support rod diameter. Through the use of specified silicone elastomeric compositions, or through the use of silicone compositions meeting specified electrical properties, an insulator meeting the design specifications is shown to be a useful high voltage insulator.

Abstract: A high voltage composite member, such as a support insulator or a bushing, comprises a core and a sheath of elastomeric material vulcanized to the core and at least one module of elastomeric material having an external shed and an inner cylindrical surface of predetermined normal diameter. The sheath has circumferentially continuous external bulges overlapping and engaging the ends of the inner surface to hold the module permanently in a desired location on the sheath, the module being substantially free of deforming stress. A sealing material provides a sealed interface between the module and sheath.

Abstract: A tubular article has an outer component of insulating material having a convoluted outer surface, and an inner component of stress grading material. In another embodiment, a tubular article has an outer component of insulating material having an outer surface that is convoluted along part of its length and shedded along another part of its length. The articles may be of heat-shrinkable polymeric material. The articles are particularly useful for terminating high voltage electric cables, and in the manufacture of electrical insulators.

Abstract: An effective seal between the suspension mounting and the glass fiber rod of a compound high voltage insulator is obtained by filling the gap with a mixture of cross-linkable monomers or polymers formed from two or more reactive components, the mixture having a viscosity prior to cross-linking of less than 100,000 mPa.s and a penetration value between 1-500 mm/10 after cross linking. Particularly suitable are polymers based on polyorganodimethylsiloxanes.

Abstract: A fitting for connecting an elongate body such as a cable (19) to a support having a mounting post (11) with a transverse hole (20) adjacent its free end, the fitting comprising a generally U-shaped component formed from a number of strands of wire twisted together, in an open helical formation. The central part of the fitting is twisted more closely, to resemble a wire rope, and is bent to form two-coaxial rings (18) disposed on one side of the plane of the fitting. The rings are joined by a transversally extending midportion (15), which is preferably semicircular in configuration and lies in a plane inclined to the plane of the legs (13, 14) of the fitting.

Abstract: The invention discloses resulting products and a method of producing high voltage resistant members employed in electrical installations such as bushings and insulators. The method comprises placing a sheath of unvulcanized elastomer on a core, which for example is a fiberglass rod, for example by extruding the sheath thereon, and mounting vulcanized sheds on the sheath therealong, then vulcanizing the sheath to form an integrated high voltage resistant member. The sheath is unvulcanized when the sheds are mounted thereon and then the sheath is heated to vulcanize it, in order to bond it to the sheds and to the core. The sheds also can be molded directly onto the sheath together therewith in steps along the length of the core. For producing a bushing, the sheath is placed on a core formed of a conductive stud wrapped with paper and metal foil and then impregnated with a suitable hardenable resin.

Abstract: An electrical insulator component comprises a one-piece block of moulded fins (11, 12, 13) disposed around an insulating core (10). The surface of the block of fins includes a moulding line (21, 22, 23) and said moulding line has arcuately displaced segments in that the portion 22 extends circumferentially while the portions 21 and 23 extend longitudinally but in different planes. The net result is that dirt building up along the join line does not form a continuous straight-line low resistance path for leakage currents.

Abstract: An insulator core including a rod (20) fitted with a sheath (12) and with insulating fins (2,3) is fixed in a metal cap (10,10') by embedding the end (1) of the rod (20) in an organic embedding substance (9) in a thimble (5,5'), which has undercut zones and a flange (7) which is bonded or crimped to the sheath in a sealed manner, and embedding the thimble (5,5') in the cap (10,10') using a cheap inorganic cement (11). The thimble is coated with an anti-adhesive layer (27) which does not adhere to the embedding cement.

Abstract: A synthetic resin insulator comprising a fiber-reinforced plastic rod provided at its both ends with holding metal fittings; a plural number of overcoats fitting to and covering the plastic rod, each overcoat consisting of an elastic insulating material and provided at its outside with a shed; and a conducting path formed straddling the joint portion of adjacent overcoats flows leakage current through the conducting path, is not eroded at the joint portion of adjacent overcoats, and is very long in the life.

Abstract: An insulator core made of an organic substance and including a central rod (1) fitted with an insulating covering (4) is fixed in a metal cap (8) which is not machined.The end of the rod has undercut zones such as circumferential channels (10) or double cones (9), and a ductile metal cup (5) whose edges are made integral with the insulating covering (4) in a sealed manner is crimped on the rod. The cup (5) is itself embedded in the cap (8) by means of an organic cement or embedding substance (7) which is reinforced.

Abstract: An insulator comprising a rod made of continuous glass fiber impregnated with epoxy resin, metal end fittings, and a polymeric sheath. The rod is tightly embedded in the sheath and the ends of the rod are pressed into the fittings. The sheath consists of alternately mounted segments of two types: spacing sleeves made of elastic material and externally profiled sleeves made of stiff material. The spacing sleeve has beads at the ends. In order to transfer axial forces, the spacing sleeves are partly covered by the profiled sleeves, said covered portion including the beaded ends. The method by which this insulator is made consists in that, first, the spacing sleeves, made of silicone rubber, are cast directly onto the rod by the pressure-injection method; second, the rod is covered by a layer of adhesive agent from the silicone group and, third, in the interspaces formed between the spacing sleeves, the profiled sleeves are cast in a split mold by means of the injection method.

Abstract: This disclosure teaches a suspension insulator comprised typically of a fiberglass rod with mounted metal hardware at each end and juxtaposed polymer sheds strung thereon, which insulator has been improved for high voltage application. Above system voltages of about 138 kV, undesirable radio noise and corona occurs in the area of the metal hardware in conventional designs. Addition of semiconducting polymers between the metal hardward and the polymer sheds significantly reduces the level of generated radio noise and eliminates the corona.

Abstract: The invention relates to line insulators made of organic material. Such an insulator comprises a bar (7) of high tensile strength, a protective sheath (8) made of an elastomer material, a plurality of fins (4) and an anchor fitting (2) at each end. In accordance with the invention, at least one inner part of the insulator is semiconductive along the whole length which separates the anchor fittings (2); this part may be constituted either by the sheath (8) itself or by the bar (7) and the bedding material in said fittings. Application, in particular, to line insulators intended for use in highly polluted zones.

Abstract: An insulator comprising a plurality of fins (1) or one-piece groups of fins made of elastomer and having sleeves (2) disposed end-to-end. The fins surround a central member (3) and are vulcanized. The fins form a water-tight tube whose cohesion is ensured at least by vulcanizing intermediate elastomer portions (5) which are inserted raw between vulcanized fins or one-piece groups of fins and adhere to the facing surfaces of the said sleeves by virtue of their subsequent vulcanization.

Abstract: A connector for high tensile load attachment to an elongated rod, such as a resin bonded, glass reinforced rod, includes a high strength, elongated, metal cylindrical retainer having an internal shoulder formed at one longitudinal end and a plurality of outer peripheral threads formed at the other longitudinal end for the threaded attachment of a hook or other load bearing device. The connector further includes a plurality of metal collets or rings, whose inner peripheral profile configurations are that of a pair of truncated cones placed base-to-base, serially, longitudinally received within the retainer. An organic potting compound, for example an epoxy resin, is poured into the space between the rod and the collets and is allowed to cure.

Abstract: A bending resistant structure includes a rod (1) which is sealed in a casing (6), said casing receiving a double frusto-conical shaped wedging member (2,3,4) which applies jamming stresses to the rod. The wedging member is formed by a resin mass (2) moulded on the end of the rod (1), a resilient cap (3) covering the resin mass (2), and a thin metal sheathing (4) shrink-fitted over the cap (3), said wedging member being sealed in an associated casing (6), the structure being particularly resistant to high bending moments. Application to electric insulators and more particularly to those of the line-post type.

Abstract: The invention discloses resulting products and a method of producing high voltage resistant members employed in electrical installations such as bushings and insulators. The method comprises placing a sheath of unvulcanized elastomer on a core, which for example is a fiberglass rod, for example by extruding the sheath thereon, and mounting at least partially vulcanized sheds on the sheath therealong, then vulcanizing the sheath to form an integrated high voltage resistant member. The sheath is unvulcanized when the sheds are mounted thereon and then the sheath is heated to vulcanize it, in order to bond it to the sheds and to the core. The sheds also can be molded directly onto the sheath together therewith in steps along the length of the core. For producing a bushing, the sheath is placed on a core formed of a conductive stud wrapped with paper and metal foil and then impregnated with a suitable hardenable resin.

Abstract: A synthetic resin insulator comprising a fiber-reinforced plastic rod, metal fittings which hold both ends of the fiber-reinforced plastic rod, and a seamless unitary overcoat which consists of an elastic insulating material. The overcoat covers that part of the surface of the fiber-reinforced plastic rod located between the metal fittings. The external surface of the overcoat is formed into a plurality of sheds, and the metal fittings have metal sleeves pressed onto the end portions of the overcoat, so that those end portions are sandwiched between the metal sleeves and the fiber reinforced plastic rod. The elongation of the outer surface of the overcoat resulting from assembly with the fiber-reinforced plastic rod and pressing of the sleeves is not higher than 2%.

Abstract: A high voltage transmission line suspension insulator (18 or 22) which monitors its own dielectric integrity. A dielectric rod (10) has one larger diameter end fitting attachable to a transmission line and another larger diameter end fitting attachable to a support tower. The rod is enclosed in a dielectric tube (14) which is hermetically sealed to the rod's end fittings such that a liquidtight space (20) is formed between the rod and the tube. A pressurized dielectric liquid is placed within that space. A discoloring dye placed within this space is used to detect the loss of the pressurized liquid.

Abstract: The invention relates to line insulators made of organic material. Such an insulator comprises a bar (7) of high tensile strength, a protective sheath (8) made of an elastomer material, a plurality of fins (4) and an anchor fitting (2) at each end. In accordance with the invention, at least one inner part of the insulator is semiconductive along the whole length which separates the anchor fittings (2); this part may be constituted either by the sheath (8) itself or by the bar (7) and the bedding material in said fittings. Application, in particular, to line insulators intended for use in highly polluted zones.

Abstract: Open-air compound insulators are made treating a prefabricated glass-filter rod with silane, extruding a rubber layer on the rod, strengthening the rubber layer and bonding prefabricated screens to the rubber layer by vulcanization.

Abstract: An elongated electrical insulator has a supporting rod and barriers or screens spaced along the rod; an intermediate layer of material between the rod and the barriers or screens serves to exclude atmospheric moisture and other materials enhancing the electrical insulating characteristics of the insulator. The rod comprises a non-saponifiable resin reinforced with fiber glass of low alkali content. The barriers or screens comprise a non-saponifiable moisture-repellent polymer containing a filler. The intermediate layer comprises a moisture-repellent non-saponifiable polymer.

Abstract: An organic composite electrical insulator system includes one or more modular ethylene propylene copolymer elastomeric molded insulators or sheds bonded by a thin line bond to an epoxy or polyester resin bonded fiberglass structural member. In one embodiment, the organic composite insulator system may take the form of a suspension insulator used to support a high voltage power cable from a transmission tower. The suspension insulator includes a pair of metallic end connectors mechanically attached to opposite longitudinal ends of an elongated polyester resin bonded fiberglass core rod. The space between the end connectors along the rod is filled with a plurality of modular ethylene propylene elastomeric molded insulators or sheds having inner diameters smaller than the outside diameter of the rod in order to obtain a slip fit and thereby compressively load the interface surfaces between the sheds and the rod during the manufacture of the rod.

Abstract: A suspension insulator for supporting a high voltage power cable suspended from a transmission tower includes an elongated rod for supporting a load in tension, a plurality of insulating shells serially disposed along the rod and end connectors for attaching a high tension load to the rod. At least one of the end connectors includes an elongated metal cylindrical retainer having one or more metallic members with one or more inclined surfaces disposed within the retainer and circumferentially disposed around the rod. The space between the inclined surface or surfaces and the rod is filled by an epoxy resin compound.In order to prevent excessive heating of the compound due to external flashover of the suspension insulator and the possible resultant separation of the end connector from the rod, the suspension insulator includes a generally cylindrically shaped, electrically conductive, current bypass sleeve disposed about the retainer to provide a current path physically remote from the epoxy resin compound.

Abstract: Electrical insulator comprising an ouer tube of dielectric material filled with blocks of dielectric foam and sealed at its ends.The filling is manufactured independently of the tube in a material of substantially compatible coefficient of thermal expansion. The filling is connected to the inner surface of the tube by an adhesive interface material which provides good mechanical and electrical connection between the tube and its filling.Application to electrical insulators which are of large diameter and/or great length.

Abstract: A modular lightweight, high voltage guyline insulator for VLF antennas. A glass fiber or "Kevlar" rod tension member that provides high tensile strength is enclosed by a porcelain jacket, which serves as a good high voltage insulator, preventing an arc breakdown along the surface and protecting the tension member from exposure to ultraviolet radiation which could cause the tension member to deteriorate. A rubber sleeve extends between each end of the porcelain jacket and a guyline fastening means, and together with the porcelain jacket forms a cavity or chamber around the tension member which is filled with SF.sub.6 gas, pressurized to 2 to 4 atmospheres (29.4 psia to 58.8 psia). Metal strips and metal toroid corona rings act to diffuse the electric field.

Abstract: For fixing metal sheaths on glass fiber reinforced plastic rods, which rods are used, for example, in composite insulators: the sheath is in a number of sections in a longitudinal array; there is an abutment inside the sheath at each sheath section, there is a shoulder piece on the outside of the rod inside each sheath section; the abutment in a sheath section is at one longitudinal side of the respective shoulder piece in that sheath section; elastic and compliant buffer means, such as springs, or the like, are placed between the abutment and its shoulder piece; the compliance of the buffer means increases toward one end of the arrangement to compensate for the different rates of expansion of the sheath and the rod; other embodiments all have appropriate buffer means in each sheath section, which buffer means increase in compliance moving toward the end of the sheath through which the rod exits.

Abstract: An improved linear or rod insulator for electrically insulating a first electrical potential from a second electrical potential. The improved linear insulator comprising a nonconductive cylindrical linear core member having a conductive first mounting means secured to a first end of the core member and a conductive second mounting means secured to the second end of the core member. The first and second mounting means being attached to a first and a second electrical potential, respectively. The improved linear insulator further comprising a plurality of nonconducting disc shaped toroidal sheds coaxially secured to said core member, and a plurality of conducting bowl shaped toroidal shields coaxially secured to said core member and positioned alternatingly with said sheds so that each of said sheds is located intermediate two of said shields.

Abstract: Structure intended to transmit great mechanical stresses, comprising an elongated core comprising at least an agglomerated glass fibre rod and fixing armatures fitted to the ends of the core, comprising means exerting radial compression stresses or stresses tending to jam the rod and maintaining at least partly those efforts in a zone of the structure situated in the armatures, even when the structure is not subjected to mechanical stresses. The structure has application to insulators for electric apparatus, stays, suspension of electric power conveying lines.FIELD OF THE INVENTIONThe present invention concerns a structure intended for transmitting great mechanical stresses, comprising an elongated core comprising at least one rod of agglomerated glasse fibres and fixing armatures fitted to the ends of the core, by means of which the mechanical efforts are transmitted. It relates more particularly to an improvement in the connection between core and armature of such structures.

Abstract: A hollow structure for use as an electrical insulator or other similar structure having outwardly disposed flanges extending circumferentially thereabout. The hollow structure includes a hollow member of heat recoverable material positionable about a central insulator core, electrical conduit, fuse or other substrate. The outwardly extending flanges are integrally formed with the hollow member and extend radially therefrom in the dimensionally heat stable state. The hollow member is designed to be expanded to a heat recoverable state for later facile positioning about an appropriate substrate. The hollow member may then be heat recovered about the substrate to become securely positioned thereon. Proper selection of the hollow member as to its dimensionally heat stable inner diameter relative to the inner diameter of the substrate results in control of the orientation of the flanges once the hollow structure has been recovered about the substrate.

Abstract: Composite insulator having a plurality of umbrella-shaped sections on a trunk; each section is comprised of a mould filled with a hardenable material which adheres to the mould and the trunk; shaping the mould to receive the hardenable material.

Abstract: An electric insulator used as a section insulator directly inserted in an overhead contact wire comprises an elongate body of synthetic resin which is reinforced with glass fibres or other fibres of high tensile strength, and has substantially the whole of its exposed surface formed of one or more than one composition based on a cycloaliphatic resin cured with an acidic curing agent. At least one exposed resin surface (the running surface) that is continuous from end to end over at least a major portion of the length of the body is formed by a composition comprising the cured reaction product of 100 parts of a cycloaliphatic epoxy resin, 40-250 parts of an acidic hardener therefor and an effective amount of an accelerator and, dispersed in the said reaction product 50-400 parts of a mineral filler substantially wholly in the form of particles not greater in any dimension than 80 micrometers and 10-100 parts of a low-friction fluorocarbon polymer.