With Above-ground Means For Preparing Or Separating Drilling Fluid Constituents Patents (Class 175/206)
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Patent number: 7514011Abstract: A system for separating solids from a fluid stream. The system includes a first separator device mounted to a container. The container includes a settling compartment and baffle plate module, with the initial settling compartment receiving the fluid from the first separator device. The fluid stream proceeds through the baffle plate module. The solids within the fluid stream will descend to the bottom of the container. A spiral blade is positioned at the bottom of the container, with the spiral blade adapted to convey solids to a first pump member. The speed of rotation of the spiral blade may be varied. The first pump member discharges the slurry to a second separator device. The second separator device will discharge the separated fluid stream into the baffle plate module. In one embodiment, the first separator device is a linear shaker and the second separator device is a cyclone separator and linear shaker mounted in tandem.Type: GrantFiled: September 29, 2004Date of Patent: April 7, 2009Assignee: Del CorporationInventor: Robert M. Kulbeth
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Patent number: 7514005Abstract: A method for processing drilling fluid comprising an oil and water emulsion and solid material includes breaking the emulsion into an oil phase and a water phase, increasing the surface area of the solid material, adsorbing at least some of the water phase to the increased surface area of the solid material, and recovering at least some of the oil phase. The drilling fluid may be moved within a container to break the emulsion and increase the surface area of the solids material. Water phase or solid material may be added to the drilling fluid to maximize the amount of water phase adsorbed into the solid material and minimize the amount of oil phase adsorbed to the solid material. The drilling fluid may be processed while being transported between locations. The solid material may be dried in a thermal dryer to vaporize and recover the water phase and any adsorbed oil phase.Type: GrantFiled: January 26, 2006Date of Patent: April 7, 2009Assignee: M-I L.L.C.Inventors: Neale Browne, Catalin Ivan
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Publication number: 20090057205Abstract: A screen for a vibratory separator, the screen including at least two layers of screening material, at least part of the at least one layer of screening material coated with a coating containing nickel or chromium, the at least two layers of screening material including a first layer and a second layer, the first layer made of a plurality of intersecting first wires, the second layer made of a plurality of intersecting second wires, the first wires including first shute wires and first warp wires, each of the first shute wires at a right angle to first warp wires, each of the first warp wires at a right angle to first shute wires, the second wires including second shute wires and second warp wires, each of the second shute wires at a right angle to second warp wires, each of the second warp wires at a right angle to second shute wires, each of the first warp wires aligned with a second warp wires, and each of the first shute wires aligned with a second shute wire.Type: ApplicationFiled: August 31, 2007Publication date: March 5, 2009Inventors: David Lee Schulte, JR., Thomas Robert Larson, Paul William Dufilho
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Patent number: 7497954Abstract: An apparatus for separating water from oil-based drilling fluid includes an separation tank, a chemical treatment apparatus having one or more de-oiling polymer preparation tanks, and a dissolved air flotation unit. Slop mud is directed into the separation tank where surfactant is added to separate the drilling fluid from oily water. The drilling fluid is drained for further processing. The oily water is removed by an outlet arrangement from the separation tank and directed to an initial treatment line. One or more de-oiling polymers are added to the oily water in the initial treatment line and mixed therewith. The mixture may then be directed to the dissolved air flotation unit where dissolved air is released into the bottom of the mixture. The dissolved air adheres to suspended solids in the mixture and lifts them to the top surface as a froth. The froth is skimmed from the top surface of the mixture and collected.Type: GrantFiled: February 7, 2006Date of Patent: March 3, 2009Assignee: M-I L.L.C.Inventors: Catalin Ivan, Rahul Dixit
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Patent number: 7493969Abstract: Vessels, system and methods for conveying drilling cuttings material, which, in certain aspects, include a system for conveying material from a vessel, the system having a vessel for receiving material to be conveyed, a first conduit for conveying air, a second conduit for receiving air from the first conduit and for conveying air into the vessel, a metering screw for receiving material from the vessel and for moving the material from the vessel, a discharge line for receiving the material from the metering screw, the discharge line having an exit end, pressure sensor apparatus for sensing pressure in the discharge line, and control apparatus for automatically controlling the metering screw in response to a pressure sensed by the pressure sensor apparatus.Type: GrantFiled: September 29, 2005Date of Patent: February 24, 2009Assignee: Varco I/P, Inc.Inventors: George Alexander Burnett, Colin Crabb, David Wood, Kenneth Wayne Seyffert, James Michael McIntosh
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Patent number: 7490672Abstract: A cuttings processing system processes return fluid recovered while drilling a wellbore at an offshore location. The processing system includes a separator having an inlet receiving the return fluid, an accelerator coupled to the inlet that accelerates the return fluid, and a conical spinning member that receives the accelerated return fluid from the accelerator and applies a centrifugal force to the return fluid. The acceleration provides the return fluid with a tangential velocity that substantially matches the rotational speed of the conical spinning member. The separator also has a liquid discharge port that discharging the substantially liquid component to a tank or pipe and a solids discharge opening that discharges the substantially solid component out of the separator. In one embodiment, a conveyance device transports the solids component from the separator to a selected location on the offshore facility.Type: GrantFiled: September 9, 2005Date of Patent: February 17, 2009Assignee: Baker Hughes IncorporatedInventor: Chad Hollier
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Publication number: 20080283301Abstract: A system for processing returned drilling fluid including a flow line configured to provide a return flow of drilling fluids and at least one vibratory separator having at least one screen, wherein the vibratory separator is fluidly connected to the flow low and is configured to receive at least a partial flow of fluids and separate the flow of fluids into a primarily fluid phase and a primarily solids phase. The system further includes a dual-trough configured to receive the primarily solid phase from the at least one vibratory separator and a slurry tank configured to receive the solids phase from the trough. Additionally, a method of processing a return drilling fluid including dividing the return drilling fluid into a primarily fluids phase and a primarily solids phase with a primary separatory operation.Type: ApplicationFiled: May 16, 2008Publication date: November 20, 2008Applicant: M-I LLCInventors: Joe Sherwood, Greg McEwen
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Publication number: 20080277164Abstract: A system for treating recovered fluids in-line that includes a thermal reactor for separating contaminated drill cuttings into drill cuttings and contaminants by applying heat to the contaminated drill cuttings so as to vaporize contaminants from the contaminated drill cuttings; a first condenser in fluid connection with the thermal reactor for condensing the vaporized contaminants; a separator in fluid connection with the first condenser for separating the condensed vapors into an oleaginous liquid and an aqueous liquid, wherein at least a portion of one of the aqueous liquid and oleaginous liquid is fed back into the first condenser via a feedback line; and an ozone generator operatively coupled to the feedback line, wherein at least the portion of the fed back liquid is ozonated by the ozone generator and fed into the condenser is disclosed.Type: ApplicationFiled: October 23, 2007Publication date: November 13, 2008Applicant: M-I LLCInventors: Mukesh Kapila, Ivan Batinic, Paul Gover
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Publication number: 20080277165Abstract: A system for treating spent/used Oil Based Drilling Muds (OBM's) to recover High Gravity Solids (HGS) for further reuse and to separate the invert emulsion from the Light Gravity Solids (LGS) with good characteristics also for further reuse. Separated LGS is processed to extract the remaining oil in order to render an environmentally safe solid fraction. The overflow of a screening or centrifugation of spent OBM enters a reactor where reagents are added and mixed to control the oil/water ratio of the recovered emulsion and to reduce the LGS concentration. A catalyst is added before adding a final reagent that initiates the reaction. Upon centrifuging the reacted mix, the recovered emulsion is the overflow and a thin layer of LGS forms slightly below the emulsion. The underflow of this separation is further sedimented by gravity and the phase dispersant layer is decanted and sent for reuse.Type: ApplicationFiled: May 6, 2008Publication date: November 13, 2008Inventor: David Gandhi NAHMAD
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Publication number: 20080264691Abstract: A method to recover a lost circulation material from a drilling fluid used in a drilling operation comprising the steps of: directing a drilling fluid containing a lost circulation material into a drill string positioned in a well bore, the lost circulation material having a magnetic property; recovering the drilling fluid containing at least a portion of the lost circulation material from the well bore; and magnetically separating the lost circulation material from the drilling fluid.Type: ApplicationFiled: April 10, 2008Publication date: October 30, 2008Inventor: Barrett Allen
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Patent number: 7438142Abstract: A process for the recovery of industrial carbon material from a mixture. The mixture may include drilling fluids, drilled solids, and industrial carbon from a mud system. The process may include: separating at least a portion of the drilled solids from the mixture to form a first effluent and a drilled solids fraction; separating at least a portion of the industrial carbon from the first effluent to form a second effluent and a recovered industrial carbon fraction; and recycling at least a portion of the recovered industrial carbon to the mud system.Type: GrantFiled: March 23, 2006Date of Patent: October 21, 2008Assignee: M-I LLCInventors: Frank Butler, Tim Browning
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Patent number: 7431081Abstract: The invention relates to a device for removal and filtration of drilling fluid at top hole drilling, where a suction module (10) comprises an extended, pipe-formed body (30), open at the top and which is arranged to an ocean-bottom penetrating pipe, through which a drill stem is led for drilling of the top hole, and where the pipe-formed body (30) comprises at least one outlet passage (32) in the pipe wall for export of return drilling fluid from the bore hole to a pump module (12). The invention is characterized in that the pipe-formed body (30) comprises a filtration device with through openings, where the mentioned openings are arranged to let through, to at least one outlet passage (32), return drilling fluid containing suspended material, such as swelling clay and stones, having a size that is less that the diameter of the inlet pipe of the pump or the openings of the pump.Type: GrantFiled: November 17, 2004Date of Patent: October 7, 2008Inventor: Roger Stave
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Publication number: 20080217065Abstract: A method of treating an invert emulsion drilling fluid, the method including pumping the drilling fluid to an electrophoresis unit that includes a positively charged electrode and a negatively charged electrode, applying a voltage between 200 V and 5000 V across the two electrodes to deposit water and solids on one of the charged electrodes, and removing deposited solids and water from the collection electrode is disclosed. An apparatus for treating an invert emulsion drilling fluid, the apparatus including a bath, a drum disposed in the bath, a power supply capable of applying a voltage between the housing and the drum in the range of 200 V to 5000 V, a motor coupled to the drum to rotate the drum at a predetermined speed, and a scraper having a first position in which the scraper contacts the rotating drum to remove deposited solids and water and a second position in which the scraper is retained away from the drum is also disclosed.Type: ApplicationFiled: March 5, 2008Publication date: September 11, 2008Applicant: M-I LLCInventor: Karen McCosh
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Patent number: 7410014Abstract: A cleanout system and method for removal of metal debris from a fluid flow, such a flow of re-circulated drilling mud employs one or more magnetic unit positioned in the path of the fluid for collecting metal particles from the flow. The magnetic unit has a removable magnet core positioned in a non-magnetic sleeve. When the core is removed from the sleeve the attracted metal particles are allowed to drop from the sleeve under gravity to facilitate their collection and disposal. A fluid deflector is positioned upstream from each magnetic unit, protecting the magnetic unit from direct impact by the strong flow. The magnetic units are allowed to pivot from side-to-side and adjust their position in the flow.Type: GrantFiled: June 24, 2005Date of Patent: August 12, 2008Assignee: Rattler Tools, Inc.Inventor: David J. Ruttley
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Patent number: 7407022Abstract: A dual cylinder positive displacement pump is used to move drill cuttings. The pump may include one or more of a self-sealing wear ring member/wear plate member interface, stainless steel pumping cylinders, and a hopper with an inclined surface.Type: GrantFiled: July 27, 2005Date of Patent: August 5, 2008Assignee: Clarke UK, Ltd.Inventors: David Mundell, David Stephen Garrick
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Publication number: 20080179095Abstract: A tank cleaning system for use at a drilling location, including a first cuttings storage vessel comprising an inlet and an outlet, at least one tank cleaning machine configured to clean a tank, a disposal vessel, and a module including a pump configured to facilitate the transfer of fluids from a clean water vessel to the at least one tank cleaning machine, and a fluid connection configured to facilitate the transfer of fluids from the outlet of the first cuttings storage vessel to the disposal vessel.Type: ApplicationFiled: January 25, 2008Publication date: July 31, 2008Applicant: M-I LLCInventor: Jan Thore Eia
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Patent number: 7398838Abstract: A system and method for excavating a subterranean formation according to which a fluid is introduced into a vessel to draw a plurality of impactors into the vessel to form a suspension. The suspension is discharged from the vessel and into another vessel, and fluid is introduced into the other vessel to draw the suspension into the other vessel. A suspension is formed in the other vessel that is discharged towards the formation to remove a portion of the formation.Type: GrantFiled: August 16, 2005Date of Patent: July 15, 2008Assignee: Particle Drilling Technologies, Inc.Inventors: Nathan J. Harder, Harry B. Curlett, Paul O. Padgett, Samuel R. Curlett
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Patent number: 7398839Abstract: A system and method for excavating a subterranean formation, according to which a slurry of liquid and a plurality of impactors are introduced into at least one cavity formed in a body member and are discharged from the cavity so that the impactors remove a portion of the formation. The impactors are separated from at least a portion of the fluid and the materials removed from the formation, so that the impactors can be reused.Type: GrantFiled: August 16, 2005Date of Patent: July 15, 2008Assignee: Particle Drilling Technologies, Inc.Inventors: Nathan J. Harder, Harry B. Curlett, Paul O. Padgett, Samuel R. Curlett
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Publication number: 20080164068Abstract: A system for cleaning drill cuttings is disclosed, the system including a degassing module configured to substantially degas water; a washing module in fluid communication with the degassing module configured to wash drill cuttings with a washing fluid containing the degassed water; a gassing module in fluid communication with the washing module configured to gas the washing fluid; and an oil removal module in fluid communication with the gassing module configured to separate oily contaminants from the gassed washing fluid. A method for cleaning drill cuttings is also disclosed, the method including substantially degassing water; washing drill cuttings with a washing fluid containing the degassed water; gassing the washing fluid; and separating oily contaminants from the gassed washing fluid.Type: ApplicationFiled: December 18, 2007Publication date: July 10, 2008Applicant: M-I LLCInventor: Alan Wayne Burkhard
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Publication number: 20080135300Abstract: A drill cuttings handling system apparatus for use on an oil and gas drilling rig located on a drilling platform where the platform has drilling equipment that includes a system for circulating drilling mud through the borehole created by the drilling equipment that includes a drill cuttings shaker for removing drill cuttings from the circulating drilling mud and a drill cuttings collection trough. The drill cuttings handling system is comprised of a cyclone cuttings hopper, a vacuum pump, an engine and a solids pump. Conduit is attached to the cyclone cuttings hopper for delivering by vacuum flow a quantity of drill cuttings from the drill cuttings collection trough of the drilling mud system of the drilling rig to the cyclone cuttings hopper. Discharge conduit is connected to the solids pump to dispense drill cuttings from the solids pump to a desired location such as a cuttings box.Type: ApplicationFiled: December 6, 2005Publication date: June 12, 2008Inventor: Michael H. James
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Publication number: 20080135301Abstract: A method for sucking dust in connection with a rock drilling rig, and a rock drilling rig. The rock drilling rig (1) comprises a dust collection system provided with a suction device (11) to produce suction for sucking dust from a drill hole (8) through a first suction channel (12). The rock drilling rig further comprises a second suction channel (17) allowing the suction effect of the dust collection system to be utilized for sucking dust from a location other than the drill hole, for example from the control cabin (15). Exhaust suction is controlled by means of a control unit (26, 48).Type: ApplicationFiled: November 9, 2005Publication date: June 12, 2008Inventors: Pasi Julkunen, Tapani Sormunen, Juha Koivula, Seppo Renko
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Patent number: 7383896Abstract: A system and method for excavating a subterranean formation, according to which a suspension of liquid and a plurality of impactors are introduced into at least one cavity formed in a body member and are discharging from the cavity so that the impactors remove a portion of the formation. The impactors are separated from at least a portion of the fluid, and are passed to a conduit so that the impactors accumulate in the conduit before being removed from the conduit.Type: GrantFiled: August 16, 2005Date of Patent: June 10, 2008Assignee: Particle Drilling Technologies, Inc.Inventor: Gordon Allen Tibbitts
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Patent number: 7380617Abstract: A drill cuttings handling system apparatus for use on an oil and gas drilling rig located on a drilling platform where the platform has drilling equipment that includes a system for circulating drilling mud through the borehole created by the drilling equipment that includes a drill cuttings shaker for removing drill cuttings from the circulating drilling mud and a drill cuttings collection trough. The drill cuttings handling system is comprised of a cyclone cuttings hopper, a vacuum pump, an engine and a solids pump. Conduit is attached to the cyclone cuttings hopper for delivering by vacuum flow a quantity of drill cuttings from the drill cuttings collection trough of the drilling mud system of the drilling rig to the cyclone cuttings hopper. Discharge conduit is connected to the solids pump to dispense drill cuttings from the solids pump to a desired location such as a cuttings box.Type: GrantFiled: December 6, 2005Date of Patent: June 3, 2008Assignee: Triton Industries, LLCInventor: Michael H. James
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Patent number: 7377336Abstract: A modularly segmented apparatus for precise borehole pressure control, removing waste from borehole fluid, and recirculating the cleaned borehole fluid includes a pressure control section, a gas separator section, and a waste management section. In the pressure control section, a pressure manifold interconnects a plurality of chokes. A plurality of valves are used to direct the contaminated fluid through one of the chokes, which maintains a precise and predetermined pressure in the system. The manifold, chokes, and valves are mounted on a skid for easy transport. In the gas separator section, a gas separator is used to remove a majority of the gases present in the contaminated borehole fluid. In the waste management section, a vibratory separator removes large solid contaminants from the degassed fluid. The solids are directed to a solids collection container for further treatment or disposal. The fluid is directed to a first pit, which may be one partitioned are of a larger collection tank.Type: GrantFiled: March 14, 2007Date of Patent: May 27, 2008Assignee: M-I L.L.C.Inventors: Jason Duhe, James Gharst, Stella Simon, legal representative, Paul Delahoussaye, Kelvin Simon
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Patent number: 7373996Abstract: A method of separating drilling/production fluids from solid cuttings from a mixture received from down hole, without the use of shale shakers, de-sanders, or de-sanders, through the steps of flowing the mixture from the well bore into a flow line above the surface of a well; next, flowing the mixture into a single separation zone of a size capable of receiving the mixture directly from the flow line on a continuous basis; circulating or centrifuging the mixture to a desired RPM within the separation zone; providing a liquid permeable barrier surrounding the mixture as the mixture is centrifuged within the separation zone; collecting the liquid in a first retrieval zone after the liquid has penetrated permeable barrier; and collecting the solids that could not penetrate the permeable barrier in a second retrieval zone within the barrier.Type: GrantFiled: November 13, 2006Date of Patent: May 20, 2008Assignee: Centrifugal Services, Inc.Inventors: Dale R. Martin, Perry A. Lopez
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Patent number: 7360611Abstract: A strainer system having two separate strainers positioned in parallel, where one strainer can be cleaned while still permitting normal flow through the other strainer. The system flow circuit is arranged so that a high pressure backwashing flow can be applied to one strainer while the other strainer is providing its normal straining function. The backwashed strainer is then isolated by valves so that its access flange can be removed and the particulate buildup within the valve plug cleaned out. The strainer is then returned to service following the replacement of the access flange. In this manner, it is possible to alternate between the two strainers so that continuous flow can be maintained to the hydraulic choke located downstream of the strainer system.Type: GrantFiled: May 23, 2007Date of Patent: April 22, 2008Assignee: Expro Americas, L.P.Inventors: Donald Glynn Sims, Michael James Taylor, Robert Frank Schmidt, David Anthony Schmidt, John Walton McCaskill
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Publication number: 20080083566Abstract: A method for reclaiming component materials from a drill cuttings mixture of drilling fluid and cuttings material, the method including flowing a drill cuttings mixture of drilling fluid and cuttings material to a dryer, producing with the dryer dry cuttings material, and conveying with a conveyor system the dry cuttings material to a secondary system, the conveyor system including a positive pressure pneumatic conveying apparatus for conveying the dry cuttings material to the secondary system.Type: ApplicationFiled: October 4, 2006Publication date: April 10, 2008Inventor: George Alexander Burnett
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Patent number: 7337860Abstract: Drill cuttings associated with drilling fluid are thermally cleaned. The wet cuttings are fed into a vessel chamber having mechanical mixers, such as ribbon blenders, extending lengthwise of the chamber. Direct heating is applied to the chamber contents by introducing hot combustion gas from a heater. A combination of direct heating and mechanical back mixing of wet colder cuttings with drier hotter cuttings results in conditioning and conduction heating of the wet cuttings. The drilling fluid is evaporated and removed as gas. Dried cuttings are separately recovered. Caking and agglomeration of the solids is reduced.Type: GrantFiled: December 1, 2004Date of Patent: March 4, 2008Assignee: Clean Cut Technologies Inc.Inventor: Barry E. McIntyre
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Patent number: 7338608Abstract: This invention relates to a method of achieving a solid-liquid separation of an oil-based mud comprising the step of contacting said oil-based mud with a water-in-oil emulsion comprising a polymer derived from at least one water-soluble monomer, where the polymer is not dissolved prior to contact with the oil-based mud, mixing the water-in-oil emulsion and the oil-based mud and separating the solid phase from the liquid phase in the oil-based mud. In addition, this invention also relates to a composition comprising an oil-based mud with a water-in-oil emulsion comprising a polymer derived from at least one water-soluble monomer, wherein the polymer is not dissolved prior to contact with the oil-based mud.Type: GrantFiled: September 30, 2003Date of Patent: March 4, 2008Assignee: Kemira OyjInventors: Jorge Adams, Henry Masias, Sun-Yi Huang, Raymond Farinato
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Patent number: 7322431Abstract: An ultrasonic processor for continuous processing of material is disclosed comprising an enclosed processor chamber (12) having opposed end wall (18) and (16) and an input (40) and an output (42) so that material to be processed can be passed through the processor chamber. Ultrasound is applied to the chamber by a bank of ultrasonic converters (22,24) and the input and output are mutually displaced along a connecting wall (14) in a direction perpendicular to the processor wall to which the converter bank is coupled.Type: GrantFiled: September 26, 2003Date of Patent: January 29, 2008Assignee: Ultrasonic Processors LimitedInventor: Henry Kevin Ratcliff
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Patent number: 7306057Abstract: A method for treating material, the material contaminated with contaminants, the method including: introducing material with contaminants to a system for remediation including a thermal treatment system, a quench system, a weir tank system and a condensing system; feeding a slurry of the material to the thermal treatment system and heating the material therein producing heated discharge solids and a discharge stream with liquid and solids therein; optionally, discharging the heated discharge solids and feeding them to a mill system; feeding the discharge stream to a quench system producing a cooled discharge stream which is fed to the weir tank system; the weir tank system having a clean side and a dirty side; the cooled discharge stream fed to the dirty side of the weir tank system, and from the weir tank system producing at least one stream of cleaned liquid and a stream with contaminants therein; and, in one particular aspect, remediating drilled cuttings material using such a method.Type: GrantFiled: September 20, 2004Date of Patent: December 11, 2007Assignee: Varco I/P, Inc.Inventors: Gary S Strong, Dale A. Pierce, Lyndon Stone, Cliff Gaddis, Bradford R Wood, Kenneth W. Seyffert, Cecil Lee
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Publication number: 20070278012Abstract: In a drilling operation, where used drilling fluid is screened into a substantially solid portion and a substantially liquid drilling fluid and the drilling fluid is thereafter stored in a storage tank. A method and apparatus for of separating solids from liquids. The apparatus comprises a recirculation tank having a second liquid for receiving the solid portion, and a first rotational particle separator for separating the solid portion from the second liquid. The apparatus further includes a pump for pumping the solid portion and the second liquid from the recirculation tank to the first rotational particle separator and a bin region to receive and retain the separated solids from the first rotational particle separator, wherein the separated second liquid is returned to the recirculation tank.Type: ApplicationFiled: May 31, 2006Publication date: December 6, 2007Inventor: Donald Roy Smith
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Patent number: 7296640Abstract: A mobile solids control system for the processing of drilling fluids. The solids control system includes a suction tank skid, a suction platform skid, a shaker tank skid, and an equipment platform skid. The suction tank skid and shaker tank skid include the drilling fluid storage tanks, pumps to effectuate the flow of fluid through the system, and agitators to circulate fluid within the tanks. The pumps are preferably centrifugal pumps mounted vertically within notches or recesses built into the sides of the tank skids. The suction platform skid and the equipment platform skid are installed on top of the tank skids, and include solids control equipment used to process the drilling fluid.Type: GrantFiled: May 26, 2004Date of Patent: November 20, 2007Assignee: National-Oilwell, L.P.Inventor: Tab Tettleton
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Patent number: 7278804Abstract: Disclosed herein are embodiments of a method and system for delivering lost circulation material, particularly cottonseed hulls, into oil and gas drilling pits. According to one exemplary embodiment, a method of delivering lost circulation material from a bulk source to a drilling well mud system for controlling lost circulation within a drilling well bore includes positioning a bulk container of lost circulation material at a location in the vicinity of but removed from drilling well mud system. Lost circulation material is introduced from the bulk container into a sorting mechanism. The method further includes conveying the lost circulation material with a moving device from the sorting mechanism to the drilling well mud system along a path separated from the moving device.Type: GrantFiled: October 7, 2005Date of Patent: October 9, 2007Assignee: Hi-Plains Trading CompanyInventors: Benny J. Deal, Justin Dodd
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Publication number: 20070221411Abstract: A process for the recovery of drilling fluid additives, including industrial carbon, calcium carbonate, natural and synthetic fibers, and other materials from a mixture. The mixture may include drilling fluids, drilled solids, and drilling fluid additives from a mud system. The process may include: separating at least a portion of the drilled solids from the mixture to form a first effluent and a drilled solids fraction; separating at least a portion of the drilling fluid additives from the first effluent to form a second effluent and a recovered additives fraction; and recycling at least a portion of the recovered additives fraction to the mud system. The drilling fluid additives may have a specific gravity greater than 1.4, and may include particles having an average size greater than 2 microns.Type: ApplicationFiled: September 25, 2006Publication date: September 27, 2007Applicant: M-I LLCInventors: Frank Butler, Tim Browning
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Patent number: 7207399Abstract: A modularly segmented apparatus for precise borehole pressure control, removing waste from borehole fluid, and recirculating the cleaned borehole fluid includes a pressure control section, a gas separator section, and a waste management section. In the pressure control section, a pressure manifold interconnects a plurality of chokes. A plurality of valves are used to direct the contaminated fluid through one of the chokes, which maintains a precise and predetermined pressure in the system. The manifold, chokes, and valves are mounted on a skid for easy transport. In the gas separator section, a gas separator is used to remove a majority of the gases present in the contaminated borehole fluid. In the waste management section, a vibratory separator removes large solid contaminants from the degassed fluid. The solids are directed to a solids collection container for further treatment or disposal. The fluid is directed to a first pit, which may be one partitioned are of a larger collection tank.Type: GrantFiled: October 4, 2005Date of Patent: April 24, 2007Assignee: M-l L.L.C.Inventors: Jason Duhe, James Gharst, Stella Simon, legal representative, Paul Delahoussaye, Kelvin Simon, deceased
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Patent number: 7195084Abstract: Vessels for selectively holding drilling cuttings material and methods employing such vessels; the vessels, in at least certain aspects, having a body with a hollow container with an interior space for receiving drilling cuttings material and from which the material may exit from the body; a first opening through which the material enters into the container; a second opening through which the material passes out from the container; and movement apparatus with a movement member within the container movable adjacent the second opening to facilitate passage of the material into the second opening; and in certain aspects, the vessels having moisture-content sensor apparatus on the body for sensing moisture content of material within a vessel; conduit apparatus for conducting drilling cuttings from the exit opening; valve apparatus for selectively controlling flow of material in the conduit apparatus; and a controller in communication with the moisture-content sensor apparatus and the valve apparatus for selectiveType: GrantFiled: June 22, 2004Date of Patent: March 27, 2007Assignee: Varco I/P, Inc.Inventors: George Alexander Burnett, Colin Crabb, David Wood, Kenneth Wayne Seyffert, William Christian Herben, James Michael McIntosh
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Patent number: 7186062Abstract: A method, apparatus and system for conveying drill cuttings employing a compressed conveyance gas to induce movement of the non-free flowing drill cuttings in a vessel without employing a non-pneumatic means for causing movement of the drill cuttings in the vessel.Type: GrantFiled: November 10, 2003Date of Patent: March 6, 2007Assignee: Cleancut Technology LimitedInventor: Brian Snowdon
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Patent number: 7141099Abstract: A flare tank apparatus for separating combustible gases from a mixture of such gases and a liquid, for example combustible gases in drilling fluid from an oil or gas drill string. The apparatus has an inlet conduit having two or more connectors which permit components of the inlet conduit to swivel relative to each other. The connectors can be loosened to permit swivelling without disassembling the inlet conduit. The swivelling of the connectors permits the free end of the inlet conduit to be moved and positioned for connection to the outlet end of a flare line from the drill string and to be positioned against the holding tank of the flare tank apparatus for convenient transport.Type: GrantFiled: January 29, 2004Date of Patent: November 28, 2006Assignee: Wellco Energy Services PartnershipInventors: Stanley R. J. Ross, Roddy J. Ross
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Patent number: 7134494Abstract: A method for recirculating fluid in a well system includes drilling a first well bore from a surface to a subterranean zone, and drilling an articulated well bore that is horizontally offset from the first well bore at the surface and that intersects the first well bore at a junction proximate the subterranean zone. The method also includes drilling a drainage bore from the junction into the subterranean zone, and receiving gas, water and particles produced from the subterranean zone at the junction via the drainage bore. The gas, water, and particles are received from the junction at the surface, and the water is separated from the gas and the particles. The method also includes determining an amount of water to circulate, and recirculating a portion of the separated water according to this determination.Type: GrantFiled: June 5, 2003Date of Patent: November 14, 2006Assignee: CDX Gas, LLCInventors: Joseph A. Zupanick, Monty Rial
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Patent number: 7093678Abstract: A method and apparatus is provided for removing fluids, particularly entrained and/or adherent fluids, from drill cuttings generated during the well drilling process. A generally cylindrical wire-wrapped screen having a bore therethrough rotates about its longitudinal axis. Suction pressure is applied through the inner bore of the cylindrical wire-wrapped screen. As fluid-laden drill cuttings are deposited on the outer surface of the cylindrical wire-wrapped screen, fluids are drawn off of the cuttings and evacuated from the inner bore of the cylindrical wire-wrapped screen. Solid components of the cuttings remain on the outer surface of the cylindrical wire-wrapped screen and eventually roll off the screen. A scraper member is provided to agitate cuttings deposited on the outer surface of the cylindrical wire-wrapped screen.Type: GrantFiled: January 26, 2004Date of Patent: August 22, 2006Assignee: Halliburton Energy Services, Inc.Inventors: Owen Thomas Risher, Nolan Joseph Fitch, Michael David Billeaud, David Jon Tilley, Ronald Charles Landry
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Patent number: 7040418Abstract: An improved method for removing proppant from fluid used in an oil and gas well for reuse in future operations. The proppant is separated from the well fluid and transported to a materials collection tank. A crane then transports the materials collection tank onto a processing boat. On the processing boat, the proppant is vacuumed from the materials collection tank to a hopper. The proppant is then discharged from the hopper into a holding tank for treatment and reuse. In a first alternative embodiment, two hoppers are positioned above each other so that the proppant can be added to the upper hopper and then fed by gravity to the lower hopper. A valving arrangement maintains vacuum within the interior of at least one hopper at all times to provide a continuous vacuum operation. A conduit discharges from the lower hopper into the holding tank.Type: GrantFiled: October 30, 2002Date of Patent: May 9, 2006Assignee: M-I L.L.C.Inventors: Martin Slater, Daniel Perez, Nicholas Hilbig, Gary Dietzen, Brian Campbell
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Patent number: 7033124Abstract: A method and apparatus for transporting oil drill cuttings using a vessel having a lower conical portion where the cone has an angle which provides for mass flow of the drill cuttings when there is an application of compressed air on the surface of the drill cuttings in the vessel.Type: GrantFiled: October 27, 2003Date of Patent: April 25, 2006Assignees: CleanCut Technologies Limited, InBulk Technologies LimitedInventor: Brian Snowdon
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Patent number: 7025153Abstract: A method and apparatus for handling, processing and disposing the drill cuttings removed from the drilling mud of oil and gas well drilling rigs is disclosed. The apparatus and method utilize a shaker for separating drill cuttings from the mud, conduit for transporting the drill cuttings so separated to an extruder where the separated cuttings are compacted into a plurality of discrete compacted pellet-like bodies. The pellets substantially reduce the volume of drill cuttings. There is also a substantial reduction in the retained fluid volume, including the volume of environmentally harmful fluids, after the cuttings are compacted. Once extruded into pellets, the pelletized drill cuttings are transported to a desired end location that may include dumping the pellets offshore.Type: GrantFiled: April 3, 2002Date of Patent: April 11, 2006Inventors: Kenneth J. Boutte, Ban D. Green
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Patent number: 7025140Abstract: A choke for removing large diameter particulate matter from an oil or natural gas well includes a housing having a chamber with an integral solids receptacle. The chamber is in communication with a flow stream outlet and a flow stream inlet. The flow stream inlet is located below the flow stream outlet. The flow stream inlet directly adjoins the integral solids receptacle in the chamber. The choke includes a solids removal outlet located below the flow stream inlet in communication with the chamber for flowing particulate from the chamber when actuated by a user. The choke includes a needle disposed in a bonnet connected to the chamber above the flow stream inlet for controlling the flow stream from the flow stream inlet to the flow stream outlet by engaging a choke face of a seat with the needle.Type: GrantFiled: June 17, 2004Date of Patent: April 11, 2006Inventor: Richard Harvey McGee
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Patent number: 6978851Abstract: A method and apparatus for treating for disposal oil-contaminated clay substrates such as drill cuttings from drilling with an oil-based mud. If necessary, the substrate is pretreated with an aqueous emulsion breaker such as alkylbenzenesulfonic acid. The substrate is mixed under high shear conditions with a mineral acid such as sulfuric acid. This can be done in an agitated reactor with sequential addition of the organic and inorganic acids. The substrate is then mixed with alkaline earth such as lime in a second agitated reactor. The reactions between the acid(s), alkaline earth and substrate are exothermic and provide heat to vaporize the oil, reaction products and water. Recoverable constituents in the vapor can be condensed in a vapor collection system. The treated substrate is essentially free of oil and has a controlled water content.Type: GrantFiled: December 16, 2003Date of Patent: December 27, 2005Inventor: Ramon Perez-Cordova
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Patent number: 6976546Abstract: A filter system for filtering drill bit cuttings, shavings, and other abrasive articles from a drilling mud that is passed through an oil or gas well drilling system is provided that includes an overhead drilling system, a drill string connected to the overhead drilling system, and a mud filter for filtering the drilling mud, wherein the mud filter is disposed within a drilling mud fluid passageway that extends from the entry point of the drilling mud into the overhead drilling system and the entry point of the drilling mud into the drill string.Type: GrantFiled: June 3, 2003Date of Patent: December 20, 2005Assignee: Varco I/P, Inc.Inventor: Neil Herst
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Patent number: 6973980Abstract: A method and apparatus are provided for drilling for petroleum. The method and apparatus circulate drilling mud through a particle separation apparatus that rapidly removes clay and other chemical additives. The drilling method and apparatus of the invention drastically reduces the amount of water required to drill a petroleum well, processes drilling mud at the well site, and produces water that can be broadcast on ground adjacent the well site, that can be introduced into deep water injection wells, or that can be given to livestock.Type: GrantFiled: July 25, 2003Date of Patent: December 13, 2005Inventors: G. Scott Stepenoff, Gary F. Stepenoff
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Patent number: 6932169Abstract: A system and method for developing and recycling drilling fluids at the site of a subterranean well is described, thus eliminating the need for transporting the fluids to the site.Type: GrantFiled: July 23, 2002Date of Patent: August 23, 2005Assignee: Halliburton Energy Services, Inc.Inventors: Glenda Wylie, Frank Zamora, Donald L. Whitfill
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Patent number: 6855261Abstract: A method and apparatus for handling the drill cuttings removed from the drilling mud of an oil and gas well drilling rig is disclosed. The apparatus and method utilize a shaker for separating drill cuttings from the mud, conduit for transporting the drill cuttings so separated to an extruder where the separated cuttings are crushed and compacted into a plurality of discrete compacted pellet-like bodies of a substantially uniform size. Once extruded into pellets, the pelletized cuttings are transported by conveyors to fill collapsible, sealable storage bags that have be positioned on bag racks. When filled the storage bags are filled and then ultimately delivered to a desired location for disposal or further handling.Type: GrantFiled: July 6, 2001Date of Patent: February 15, 2005Inventors: Kenneth J. Boutte, Ban D. Green