With Above-ground Means For Preparing Or Separating Drilling Fluid Constituents Patents (Class 175/206)
  • Patent number: 6345672
    Abstract: A method and apparatus for removing drill cuttings from an oil and gas well drilling platform provides for the separation of drill cuttings from at least a volume of the well drilling fluid (i.e. drilling mud) on the drilling platform so that the drilling fluids can be recycled into the well bore. The cuttings are then transferred to a cuttings collection receptacle (eg. trough) on the platform. The separated drill cuttings are then suctioned with a first suction line having an intake portion. The suctioned drill cuttings are transmitted to a processing tank (or multiple such tanks) on the platform, each having a tank interior. A vacuum is formed within the processing tank interior with a blower that is in fluid communication with the tank interior via a second vacuum line. The tank is connected to a floating work boat with a discharge flow line. Cuttings are processed within the tank, being chopped or cut into smaller size particles with a pump that is preferably contained within the processing tank.
    Type: Grant
    Filed: May 19, 1999
    Date of Patent: February 12, 2002
    Inventor: Gary Dietzen
  • Publication number: 20020011338
    Abstract: A multi-gradient system for drilling a well bore from a surface location into a seabed includes an injector for injecting buoyant substantially incompressible articles into a column of drilling fluid associated with the well bore. Preferably, the substantially incompressible articles comprises hollow substantially spherical bodies.
    Type: Application
    Filed: June 5, 2001
    Publication date: January 31, 2002
    Inventors: William C. Maurer, George H. Medley, William J. McDonald
  • Patent number: 6328118
    Abstract: Disclosed are improved apparatus and methods of separation and control of drilling fluids in under-balanced drilling. Separation is conducted at reduced pressures to improve gas separation efficiencies. Preferably, separation is performed in multiple steps of pressure drops to eliminate foaming and to enhance gas removal. Solids are removed from the shaped bottom of a separation pressure chamber by creating a slurry and fluidizing and agitating the slurry to enhance solids removal.
    Type: Grant
    Filed: March 8, 1999
    Date of Patent: December 11, 2001
    Assignee: Halliburton Energy Services, Inc.
    Inventors: Joseph Michael Karigan, Wesley Jay Burris, II
  • Patent number: 6321860
    Abstract: An automated high speed drill cuttings processing and injection module having a relatively small foot print, capable of operation in zone 1 hazardous environments, for injecting drill cuttings into an earth formation. Capable of handling high drilling rate cuttings surges. The process including conveying systems, holding and slurry tanks, circulating pumps, high speed grinding mill, high pressure injection pump, fragmentation system and automation system for controlling electrically driven injection pump having automatic speed control regulation with torque and horsepower limiting features. Thereby allowing high speed injection without plugging the formation while still allow for high pressure formation fracturing when necessary. The processing system further insures cuttings slurry homogenization and entrained particle size to less than 100 micron for both hard and soft particles. Being unitized the system reduces installation cost dramatically.
    Type: Grant
    Filed: January 20, 1998
    Date of Patent: November 27, 2001
    Inventor: Jeffrey Reddoch
  • Patent number: 6315894
    Abstract: Automated process, conditioning and treatment apparatus and methods are disclosed that are particularly well adapted for closed loop systems using or producing aqueous effluence with varying amounts of suspended solids therein, the apparatus and methods directed to separation of the solids from the effluence and thus cleaning of the centrate. The apparatus includes a mass flow rate meter, liquid polymer injector, and a controller for receiving the monitored rate from the meter and performing analysis to optimize the rate of injection of liquid polymer. The injector is monitored to further optimize the injection rate.
    Type: Grant
    Filed: August 9, 2000
    Date of Patent: November 13, 2001
    Assignee: Ultra Fine, Inc.
    Inventors: Reginald A. Wiemers, Michael J. R. Costello, Alfred R. Simmons, Gerald L. Sealey
  • Publication number: 20010017223
    Abstract: A method for enhancing gas or oil production by delivering a nitrogen rich gas produced from a non-cryogenic source into the well and/or reservoir where the gas and/or oil is located.
    Type: Application
    Filed: March 26, 2001
    Publication date: August 30, 2001
    Applicant: MG Nitrogen Services, Inc.
    Inventor: Keith P. Michael
  • Patent number: 6276455
    Abstract: A subsea gas separation system use in drilling an offshore well includes a subsea blowout preventor connected to the well and a gas separator connected to the blowout preventor near the seafloor. Gas released into the well bore during a well control event is removed at the separator and not returned with the drilling mud recirculated to the surface. A method offshore drilling includes a mud circulation circuit established leading down the drill string, through the drill bit, up the borehole, through a subsea pump, and to the surface through a return riser. The subsea pump is protected during critical well control events by removing gas released into the mud at a gas separator located upstream of the subsea pump and in communication with the blowout preventor.
    Type: Grant
    Filed: September 24, 1998
    Date of Patent: August 21, 2001
    Assignee: Shell Offshore Inc.
    Inventor: Romulo Gonzalez
  • Patent number: 6244362
    Abstract: A weir box disposed upstream from conventional solids control equipment of a mud system of a drilling rig contains a drilling mud separation unit having a continuous-loop scalper screen that is driven in a continuous loop to separate, convey and discharge large amounts of gumbo, heavy clays and drill solids at the end of the separation unit. The flow divider box is a box-like housing with a diverter plate, weir baffle plates and a sliding gate that allows drilling fluid or drilling mud to be selectively directed to the mud separation unit to be separated prior to passing to the conventional downstream solids control equipment or allows the fluid to bypass the separation unit and flow directly to the conventional solids control equipment. The sliding gate is adjustable to selectively control or meter the flow rate and to create a hydrostatic head upstream from the conventional solids control equipment.
    Type: Grant
    Filed: September 3, 1998
    Date of Patent: June 12, 2001
    Inventor: J. Terrell Williams
  • Patent number: 6223906
    Abstract: A flow divider box disposed beneath a continuous-loop scalper screen mud separation unit that is driven in a continuous loop conveying and discharging large amounts of drill solids at the end of the separation units end overboard or into a reserve pit. The flow divider box has a box-like housing with an array of openings to redistribute or separate the fluid flow stream, drilling fluid, or drilling mud, in the flow path of the separation unit and selectively supply drilling fluid or drilling mud to a sundry of shale shakers in the process of separating the sediments obtained from a well bore. The flow divider box has a series of collection divider boxes disposed below the separator unit that separate and redistribute drilling fluid or drilling mud, upstream of the conventional solids control equipment of the mud system of a drilling rig. The individual collector boxes are rectangular, baffled, and have adjustable gates parallel to the flow divider box, capable of 2′ head capacity.
    Type: Grant
    Filed: September 3, 1998
    Date of Patent: May 1, 2001
    Inventor: J. Terrell Williams
  • Patent number: 6216799
    Abstract: A method is disclosed for offshore drilling in which a bit is driven at a far end of a drill string, drilling fluid is injected into the drill string from surface drilling facilities, and drilling fluid passes through the far end of the drill string and flushes the borehole at the bit and entrains cuttings into the drilling fluid which circulates up the casing/drill string annulus. The drilling fluid drawn off near the mudline and is treated through a subsea primary processing stage to removing the cuttings from the drilling fluid. The treated drilling fluid is then returned to the surface with a subsea return pump system and passes to surface drilling facilities for injection and recirculation.
    Type: Grant
    Filed: September 24, 1998
    Date of Patent: April 17, 2001
    Assignee: Shell Offshore Inc.
    Inventor: Romulo Gonzalez
  • Patent number: 6213227
    Abstract: A method and apparatus of removing drill cuttings from an oil and gas well drilling platform includes the steps of separating the drill cuttings from the well drilling fluid on the drilling platform so that the drilling fluids can be recycled into the well bore during drilling operations. The cuttings are then transmitted via gravity flow to a materials trough having an interior defined by sidewalls and a bottom portion. The drill cuttings are suctioned from the bottom portion of the trough interior with a suction line having an intake portion that is positioned at the materials trough bottom. Drill cuttings are transmitted via the suction line to a pair of hoppers that each have an interior chamber. A vacuum is formed in sequence within the interior chamber of each hopper using a vacuum means that is in fluid communication with the hopper interior chambers.
    Type: Grant
    Filed: January 3, 2000
    Date of Patent: April 10, 2001
    Assignee: M-I, L.L.C.
    Inventor: Gary H. Dietzen
  • Patent number: 6214219
    Abstract: Water-in-oil emulsions, particularly used invert water-in-oil drilling fluid, are separated into an aqueous component and an oil component by passing the emulsion through a knock down tube having an outer member, the outer member having a receiving end and a terminal end, the receiving end receiving the heated invert water-in-oil drilling fluid, an inner member, substantially coaxially disposed with the outer member, said inner member defining a plurality of apertures through which separated oil passes into the outer member, at least one exit port for a separated oil phase to leave the knock-down tube, said exit port defined by the outer member; at least one compressed air entry in air communication with the source of compressed air, and an exit port into a conduit passing through a filter means for the aqueous phase defined by the terminal end of the knock-down tube; heating the emulsion, and pressurizing the heated emulsion. The separated components are recovered and stored for recycling or disposal.
    Type: Grant
    Filed: February 17, 1999
    Date of Patent: April 10, 2001
    Assignee: Calvcs, LLC
    Inventor: Cal Fisher
  • Patent number: 6214236
    Abstract: A process for removing even tightly emulsified oil, water and solid emulsions by the application of a shear force sufficient to break the emulsion. In one particular application, a tank bottom sludge produced in the petroleum industry is treated with the shear force of a ball or roller mill until the emulsion is broken. Simultaneous reduction in the particle size of the solid occurs. This process produces commercial grade oil, water and an aqueous slurry of solids devoid of oily compounds. The oil-free solid phase produced thereby is suited for use in a coker quench stream. The demulsification process described may be used to demulsify used oil to recover and recycle the oil constituent of the used oil. The demulsification process of the present invention may be used to demulsify waste products for the later production of a liquid fuel from the oil of the waste product.
    Type: Grant
    Filed: December 22, 1999
    Date of Patent: April 10, 2001
    Inventor: Robert Scalliet
  • Patent number: 6179071
    Abstract: A method and apparatus for removing drill cuttings from an oil and gas well drilling platform provides for the separation of drill cuttings from at least a volume of the well drilling fluid (i.e. drilling mud) on the drilling platform so that the drilling fluids can be recycled into the well bore. The cuttings are then transferred to a cuttings collection area on the platform. The separated drill cuttings are then suctioned with a first suction line having an intake portion. The suctioned drill cuttings are transmitted to a vacuum holding tank or multiple tanks on the platform, each having a tank interior. A vacuum is formed within the holding tank interior with a blower that is in fluid communication with the tank interior via a second vacuum line. The holding tank is then connected to a floating work boat with a discharge flow line. Cuttings are then transmitted from the tank on the platform to the work boat via the flow line.
    Type: Grant
    Filed: March 2, 1999
    Date of Patent: January 30, 2001
    Assignee: M-I L.L.C.
    Inventor: Gary Dietzen
  • Patent number: 6170580
    Abstract: A method and system for collecting, defluidizing and disposing of oil and gas well drill cuttings is disclosed including a system consisting primarily of a separation tank assembly, a vacuum pump assembly, a solids collection box and a liquids collection tank. The seperating tank having an upper slurry chamber, for recieving cuttings via suction from a shaker screen trough via a suction line, and a lower liquid chamber having a strainer therein, for collecting liquids compressed from the drill cuttings. A helical conveyor screw is passed through the upper slurry chamber and the strainer located in the lower liquid chamber. An adjustable plug is provided to restrict the cuttings flow through the strainer discharge opening. When cutting are forced from the upper slurry chamber via the helical conveyor screw into the strainer against the preset tension of the adjustable plug, fluids are forced through the sides of the strainer into the lower liquid chamber where they are pumped out to a liquids collection tank.
    Type: Grant
    Filed: July 17, 1997
    Date of Patent: January 9, 2001
    Inventor: Jeffery Reddoch
  • Patent number: 6138834
    Abstract: A recovering system includes at least one shale shaker having at least one screen and a hydrocyclone manifold system; a recovery tank having a cavity and a base, the tank having at least one inlet and at least one outlet, the recovery tank having at least one agitation system for creating force within the cavity of the recovery tank; and at least one recovery shaker having at least one screen.
    Type: Grant
    Filed: January 8, 1999
    Date of Patent: October 31, 2000
    Assignee: Sun Drilling Corporation
    Inventor: Ricky Southall
  • Patent number: 6119779
    Abstract: A method and system for processing a production stream containing a substantial amount of sand for continuously separating and disposing of the sand by re-injecting the sand into a subterranean formation. The production stream is flowed through a separator (e.g. hydrocyclone) which separates the sand from the stream. The sand is continuously discharged from the separator into an accumulator which, in turn, feeds the sand into an eductor in which, to form a slurry. The slurry is then re-injected into a subterranean formation, thereby continuously disposing of the sand.
    Type: Grant
    Filed: November 9, 1998
    Date of Patent: September 19, 2000
    Assignee: Atlantic Richfield Company
    Inventors: Larry Joe Gipson, Steven Leon Carn
  • Patent number: 6110367
    Abstract: The invention relates to a device for treatment of drilling mud and cuttings, comprising a screen, a centrifuge (10), a degassing system (6), a discharge system directing the drilling mud back to the active drilling mud system (13, 14), a transport system (17) transporting the cuttings. The screen is a rotating drum (3), and the drum is situated in a mainly enclosed housing (1) with the housing being connected to a vacuum suction system. The solid material discharge from the rotating drum (3) is connected to a downstream centrifuge (10), by a mainly enclosed pipe system (9). A weighing cell (16) for cuttings is connected to the centrifuge (10).
    Type: Grant
    Filed: July 27, 1999
    Date of Patent: August 29, 2000
    Assignee: Mercur Subsea Products ASA
    Inventors: Ole Dagfinn Jensen, Oystein Kalvenes
  • Patent number: 6106733
    Abstract: A method for remediating cuttings from a wellbore has been invented which, in certain aspects, includes transporting a system for remediating the cuttings to an offshore rig in transportable containers, the system including a thermal treatment system and a condensing system; feeding a slurry of the cuttings with oil and water to the thermal treatment system and heating the cuttings therein producing heated cuttings an a stream with oil and water; discharging the heated cuttings from the thermal treatment; feeding the stream with oil and water to a condenser system producing a liquid stream; and feeding the liquid stream to an oil/water separator producing an oil stream and a water stream.
    Type: Grant
    Filed: June 25, 1998
    Date of Patent: August 22, 2000
    Assignee: Tuboscope Vetco International, Inc.
    Inventor: Bradford R. Wood
  • Patent number: 6102310
    Abstract: An in-line grinder has been developed which can be configured to perform in a variety of applications through the use of an adjustable rotor/stator assembly, removable shear bar, and a variety of interchangeable stator-rotor configurations. A unique drive system utilizing a mechanical seal cartridge provides maximum sealing with a minimum of shaft deflection and run-out, thereby improving performance. These improvements collectively allow the grinder to be configured for optimum sizing of solids to a predetermined particle size for a broad range of materials. It has been demonstrated that a class of in-line grinders such as that described herein is applicable for sizing drill cuttings for injection into a subsurface formation by way of an annular space formed in a wellbore. The cuttings are removed from the drilling fluid, conveyed to a shearing and grinding system that converts the cuttings into a viscous slurry with the addition of water and viscosity enhancing polymers.
    Type: Grant
    Filed: July 29, 1999
    Date of Patent: August 15, 2000
    Inventor: Ricky W. Davenport
  • Patent number: 6079508
    Abstract: The present invention provides an ultrasonic processor for the treatment, for example, dispersing, emulsifying, dissolving, mixing or deagglomerating of materials by the application of ultrasound thereto, wherein said ultrasonic processor comprises a hollow elongate enclosure member with a plurality of transducers fixed to the exterior of said elongate enclosure member along the length thereof; each said transducer being capable of applying ultrasonic waves to materials passing through the interior of said hollow elongate enclosure member; and control means for control and/or regulating the frequency of such ultrasonic waves produced by said transducers; and sensing means for the determination of the nature of the materials passing through the interior of said hollow elongate enclosure member, wherein said sensing means actuates said transducers to produce ultrasonic waves at the prescribed frequency in accordance with the nature of said materials to be treated.
    Type: Grant
    Filed: September 4, 1998
    Date of Patent: June 27, 2000
    Assignee: Advanced Assured Homes 17 Public Limited Company
    Inventor: Stanley George Caza
  • Patent number: 6073709
    Abstract: A skid mounted first and second stage centrifuges, each being provided with an input pump. Drilling mud is delivered to the first pump, the first stage and then into a tank for storing temporarily the liquids separated from the mud. The heavier weight components are segregated, stored and later added back to the liquid discharge of the second stage to provide an output stream of drilling mud having a specified weight for use in drilling. The lighter weight components are removed at the second stage and are discarded to clean the mud. A control system provides for operation and control without overloading.
    Type: Grant
    Filed: April 14, 1998
    Date of Patent: June 13, 2000
    Assignee: Hutchison-Hayes International, Inc.
    Inventor: Gary L. Hensley
  • Patent number: 6045070
    Abstract: A series of solids size reduction systems utilizing variable displacement rotary dispersion and in-line grinder apparatus. The systems include in-feed, and receiving and mixing systems for blending solids with a carrier fluid. The systems include force feeding of the solids and carrier fluids to the grinding apparatus as well as separation and recover of the carrier fluids for recycling. The systems further include pre-shredding and metal removal apparatus. Systems are also disclosed which provide for recovery of ferrous and nonferrous metals, separation of hi/low density solids and further provides for the palletizing of separation solids. Systems and processes are disclosed for the reduction of whole tires or strips and chips to granulated rubber, the portable processing of raw sugar cane, and the processing of drill cuttings for injecting into a well head.
    Type: Grant
    Filed: August 24, 1998
    Date of Patent: April 4, 2000
    Inventor: Ricky W. Davenport
  • Patent number: 6039128
    Abstract: A method and system for obtaining core samples using a coring fluid. During the drilling phase of hydrocarbon wells and the like, drilled with existing drilling systems, the bit that drills the well is driven by a string of rotating pipes and drilling mud is introduced in the rotating pipes. The drilling mud rises carrying with it the cuttings produced by the drill bit. Alternatively to the current operating method, the rotating pipes can be removed and a special piece of equipment called a core barrel is mounted thereon. The rotating pipes thus equipped for collection of the "core" are then lowered into the well. According to the present invention, when the rotating pipes are at the bottom of the hole, a sufficient volume of a colloidal, viscous coring or embedding fluid is introduced into the mud circuit to encapsulate a sample of the cuttings, for lifting to the surface and subsequent analysis. The fluid prevents the cuttings from being altered by the drilling mud.
    Type: Grant
    Filed: July 23, 1997
    Date of Patent: March 21, 2000
    Assignee: Hydro Drilling International S.p.A.
    Inventor: Siro Brunato
  • Patent number: 6009959
    Abstract: A method and apparatus of removing drill cuttings from an oil and gas well drilling platform includes the steps of separating the drill cuttings from the well drilling fluid on the drilling platform so that the drilling fluids can be recycled into the well bore during drilling operations. The cuttings are then transmitted via gravity flow to a materials trough having an interior defined by sidewalls and a bottom portion. The drill cuttings are suctioned from the bottom portion of the trough interior with a suction line having an intake portion that is positioned at the materials trough bottom. Drill cuttings are transmitted via the suction line to a pair of hoppers that each have an interior. A vacuum is formed in sequence within the interior of each hopper using a blower that is in fluid communication with the hopper interiors. The two hoppers are positioned one above the other so that cuttings can be added to the first, upper hopper via the suction line and then fed by gravity to the second, lower hopper.
    Type: Grant
    Filed: October 14, 1997
    Date of Patent: January 4, 2000
    Assignee: M-I L.L.C.
    Inventor: Gary H. Dietzen
  • Patent number: 5964304
    Abstract: Methods and apparatus are provided for the uninterrupted transfer of oil and gas well drill cuttings from a collection point, such as a shale shaker trough, to several types of variously configured on rig and off rig receptacles. Two or more hoppers are arranged for alternating receipt and discharge of cuttings, the cuttings being continuously drawn to the hoppers by a suction force from an upstream blower. The receptacles utilized in the various embodiments are varied, such as barges, box containers, and slurry units. The hoppers are, in some embodiments, moved to remote locations, such as off rig barges, prior to beginning the cuttings transfer.
    Type: Grant
    Filed: May 8, 1998
    Date of Patent: October 12, 1999
    Inventors: Sidney Johnson Morrison, Jr., Dietmar Jurgen Neidhardt
  • Patent number: 5961438
    Abstract: Methods and apparatus for the disposal of solid particulate material in subterranean formations penetrated by a borehole are disclosed. The invention includes, but is not limited to, the disposal of oil field waste and therefore provides means and methods for the disposal of virtually any type of waste slurry stream. A slurry is formed at the surface of the earth by mixing the solid waste in particulate form with liquid and preferably a viscosifier thereby forming a slurry. A borehole is drilled into a selected injection formation and the slurry is pumped or flowed "on vacuum" from the surface through the borehole and into the injection formation. Some surface pretreating of the slurry may be required including sizing of the particulate solids, adding weighting material, removing excessive amounts of oil and grease and diluting to reduce the level of radioactivity.
    Type: Grant
    Filed: March 31, 1998
    Date of Patent: October 5, 1999
    Inventors: W. Thomas Ballantine, Albert H. D. Alexander, Leland D. Lakey, Frank L. Lyon, Stephen A. Marinello
  • Patent number: 5944195
    Abstract: A method is disclosed for treating drilling mud discharged from a well wherein the mud contains drill cuttings and paramagnetic materials such as hematite. The drilling mud is first passed through a high-gradient magnetic separator to separate the paramagnetic materials from the drilling mud. The drilling mud is then passed through a centrifuge separator to remove the drill cuttings from the drilling mud.
    Type: Grant
    Filed: July 3, 1996
    Date of Patent: August 31, 1999
    Assignee: Exxon Production Research Company
    Inventors: Pin Y. Huang, Yuh-Hwang Tsao, Janardhan Davalath
  • Patent number: 5928519
    Abstract: A system for separation of fluids and drill cuttings received from a borehole during an under-balanced drilling procedure. The system is designed to cope with significantly varied pressures and flow rates, particularly in relation to gas content of drill fluids returned to the surface during the drilling process in a production zone, and to provide effective separation and to reduce the detrimental effect due to the presence of the drill cuttings in the returned drill fluids. In the present invention there is utilized a first stage, high pressure vessel in which a major portion of the gases ad drill cuttings are separated, and a second stage, horizontal low pressure vessel, preferably of greater volume than the high pressure vessel, in which further separating is achieved, including the separate removal of the drilling liquid to be returned to the drill tube.
    Type: Grant
    Filed: November 3, 1997
    Date of Patent: July 27, 1999
    Inventor: Edwin Daryl Homan
  • Patent number: 5913372
    Abstract: A method and apparatus of removing drill cuttings from an oil and gas well drilling platform includes the steps of separating the drill cuttings from the well drilling fluid on the drilling platform so that the drilling fluids can be recycled into the well bore during drilling operations. The cuttings are then transmitted via gravity flow to a materials trough having an interior defined by sidewalls and a bottom portion. The drill cuttings are suctioned from the bottom portion of the trough interior with a suction line having an intake portion that is positioned at the materials trough bottom. Drill cuttings are transmitted via the suction line to a pair of hoppers that each have an interior. A vacuum is formed in sequence within the interior of each hopper using a blower that is in fluid communication with the hopper interiors. The two hoppers are positioned one above the other so that cuttings can be added to the first, upper hopper via the suction line and then fed by gravity to the second, lower hopper.
    Type: Grant
    Filed: March 13, 1998
    Date of Patent: June 22, 1999
    Assignee: M-L, L.L.C.
    Inventor: Gary H. Dietzen
  • Patent number: 5900137
    Abstract: A system for separation of fluids and drill cuttings received-from a borehole during an under-balanced drilling procedure. The system is designed to cope with significantly varied pressures and flow rates, particularly in relation to gas content of drill fluids returned to the surface during the drilling process in a production zones and to provide effective separation and to reduce the detrimental effect due to the presence of the drill cuttings in the returned drill fluids. In the present invention there is utilized a first stage, high pressure vessel in which a major portion of the gases ad drill cuttings are separated, and a second stages horizontal low pressure vessel, preferably of greater volume than the high pressure vessel, in which further separating is achieved, including the separate removal of the drilling liquid to be returned to the drill tube.
    Type: Grant
    Filed: June 27, 1996
    Date of Patent: May 4, 1999
    Inventor: Edwin Daryl Homan
  • Patent number: 5890549
    Abstract: A well drilling system for drilling with gaseous drilling fluid, particularly natural gas, in a closed circulation path including an enclosure or bell nipple mounted on a wellhead between the wellbore and a rotary control head for the drillstem. The enclosure redirects the flow of cuttings laden gaseous drilling fluid being circulated out of the well and includes a plurality of fire extinguishing fluid injection nozzles arranged to inhibit or extinguish fire within the enclosure and the rotary control head. Drill cuttings are separated from the gaseous drilling fluid in a pressure vessel which includes separator baffles and a drill cuttings port and valve arrangement for dumping samples and substantial quantities of drill cuttings collected within the pressure vessel during operation of the system. The enclosure and fire extinguishing system may be used in conjunction with operations using conventional liquid drilling fluids and conventional liquid-solids separation equipment.
    Type: Grant
    Filed: December 23, 1996
    Date of Patent: April 6, 1999
    Inventor: Paul Robert Sprehe
  • Patent number: 5863430
    Abstract: A continuous-belt drilling mud separation unit is removably mounted in a box-like housing disposed in the flow path of drilling mud or drilling fluids and is operated by a motor on the housing. The separation unit includes a generally rectangular frame, a tensioning system, and a wide continuous belt in the form of a mesh screen, chain, self-cleaning chain link belt, or combination chain link belt and wire mesh screen which extends around rollers or sprockets and is driven in a continuous loop moving along the longitudinal axis of the frame. As drilling mud or drilling fluids are conducted onto the moving belt, liquids and particles smaller than the openings in the belt pass through the openings and liquids and particles larger than the openings are transported on the moving belt and are discharged off of one end as the belt completes its path.
    Type: Grant
    Filed: May 1, 1997
    Date of Patent: January 26, 1999
    Inventor: J. Terrell Williams
  • Patent number: 5853583
    Abstract: A multi-functional linear motion shaker includes a rectangular outer support frame with a tank, often referred to as a "possum belly", for receiving the incoming drilling fluid flow. A set of adjustable louvers and a tray is positioned on the side of the tank. The adjustable louvers and tray serve to screen out the larger and stickier drill cuttings or solids. A vibrating deck assembly is positioned within the outer support frame adjacent the tank and tray assembly. The vibrating deck assembly is of a double deck design whose upper and lower decks include cross members to support the mud screens. The upper and lower decks are vertically spaced apart and connected together into one unit by vertical structural members. A moveable plate is positioned on the upper deck adjacent the adjustable louvers and tray. This moveable plate can be positioned to direct drilling fluid flow to the upper deck or repositioned to redirect fluid flow to the lower deck and bypass the upper deck.
    Type: Grant
    Filed: March 31, 1997
    Date of Patent: December 29, 1998
    Assignee: Kem-Tron Technologies, Inc.
    Inventor: Dilipkumar P. Shah
  • Patent number: 5842529
    Abstract: A method of removing drill cuttings from an oil and gas well drilling platform includes the steps of separating the drill cuttings from the well drilling fluid on the drilling platform so that the drilling fluids can be recycled into the well bore during drilling operations. The cuttings are transmitted via gravity flow to a materials trough having an interior defined by sidewalls and a bottom portion. The drill cuttings are suctioned from the bottom portion of the trough interior with a first suction line having an intake portion that is positioned at the materials trough bottom. Drill cuttings are transmitted via the suction line at flow velocities in excess of 100 feet per second to a tank that has two collection chambers. A vacuum is formed in sequence within the interior of each chamber using a blower that is in fluid communication with the tank interior via a second vacuum line.
    Type: Grant
    Filed: October 15, 1996
    Date of Patent: December 1, 1998
    Inventor: Gary H. Dietzen
  • Patent number: 5839521
    Abstract: A method of removing drill cuttings from an oil and gas well drilling platform includes the steps of separating the drill cuttings from the well drilling fluid on the drilling platform so that the drilling fluids can be recycled into the well bore during drilling operations. The cuttings are then transmitted via gravity flow to a materials trough having an interior defined by sidewalls and a bottom portion. The drill cuttings are suctioned from the bottom portion of the trough interior with a pair of primary suction lines, each having an intake portion that is positioned at the materials trough bottom. Drill cuttings are transmitted via the primary suction lines at flow velocities in excess of 100 feet per second to a pair of collection tanks that each have an interior. A vacuum is formed in sequence within the interior of each tank using a blower that is in fluid communication with the tank interior via a vacuum tank and secondary suction lines.
    Type: Grant
    Filed: March 10, 1997
    Date of Patent: November 24, 1998
    Inventor: Gary H. Dietzen
  • Patent number: 5814230
    Abstract: Method and apparatus are provided for separating coarse and ultrafine solids from a liquid stream to produce a substantially dry solids discharge and a clarified liquid. Apparatus is provided comprising a combination of a settling tank, a plurality of filter screens spaced along an endless link-chain conveyor, a screen vibrator and directed air streams. In operation, coarse solids settle preferentially to the tank bottom. Ultrafines solids remain in suspension. Relatively coarse filter screens are conveyed from a point outside the tank to traverse a prolonged path through the liquid. Ultrafine solids are captured on the screens, by filtering the liquid through an ever finer build-up of filter cake. The relatively large number of passes of the screens through the liquid provides effective filtering of suspended solids. Further, the screens dredge settled solids from the tank bottom.
    Type: Grant
    Filed: August 30, 1996
    Date of Patent: September 29, 1998
    Inventors: H. Craig Willis, Bradley C. Willis, W. Brent Willis
  • Patent number: 5775442
    Abstract: The drilling fluid returns from underbalanced drilling are introduced into a separator and a separate gas stream is recovered. The gas stream is cleaned at the well site to remove entrained liquid and particulate solids, to produce gas suitable to be fed to a compressor. The cleaned gas is compressed to re-injection pressure and recycled to the well.
    Type: Grant
    Filed: October 29, 1996
    Date of Patent: July 7, 1998
    Assignee: Northland Production Testing, Ltd.
    Inventor: David Speed
  • Patent number: 5730233
    Abstract: A method for detecting changes in the rate of discharge of fluid from a well bore. Firstly, providing a flow nipple having a first end, a second end, and a flow line connection extending substantially radially from the flow nipple intermediate the first end and the second end. Secondly, providing a drilling fluid treatment tank. Thirdly, providing a flow line having a first end and a second end. The first end is connected to the flow line connection of the flow nipple and the second end to the drilling fluid treatment tank. This creates a flow path for drilling fluids from the flow nipple along the flow line to the drilling fluid treatment tank. Fourthly, providing an elongate antechamber adjoining one of the flow nipple, the flow line or the drilling fluid treatment tank. The elongate antechamber has a first end and a second end. The first end is positioned in fluid communication with the flow path.
    Type: Grant
    Filed: July 22, 1996
    Date of Patent: March 24, 1998
    Assignee: Alberta Industrial Technologies Ltd.
    Inventor: Laurent Beaudin
  • Patent number: 5589603
    Abstract: Methods and apparatus for the disposal of solid particulate material in subterranean formations are disclosed. The invention is not limited to the disposal of oil field waste and therefore provides means and methods for the disposal of virtually any type of waste slurry stream. A slurry is formed at the surface of the earth by mixing the solid waste in particulate form with liquid and viscosifier thereby forming a slurry. A borehole is drilled into a selected injection formation and the slurry is pumped from the surface through the borehole and into the injection formation. Some surface pretreating of the slurry may be required including sizing of the particulate solids, adding weighting material, removing excessive amounts of oil and grease and diluting to reduce the level of radioactivity. The injection formation is preferably dipping in angle with respect to the horizontal and highly fractured.
    Type: Grant
    Filed: August 22, 1994
    Date of Patent: December 31, 1996
    Assignee: Newpark Resources, Inc.
    Inventors: Albert H. D. Alexander, W. Thomas Ballatine, Leland D. Lakey, Frank L. Lyon
  • Patent number: 5570749
    Abstract: A method and apparatus for removing and treating hydrocarbon-contaminated drill cuttings suspended in drilling mud so that the cuttings are made environmentally acceptable while the hydrocarbon contaminants are contemporaneously captured and returned for use in said drilling mud is disclosed. Using one or more shakers to make a first separation of the cuttings from the mud, a mud stream and a first slurry containing cuttings are produced. The mud stream is fed into a mud pit, while the first slurry is fed into a classifier/grit dewatering unit to separate the cuttings from the slurry to obtain a drill solids discharge. The drill solids discharge is passed into a rotating, heat-jacketed trundle for a time and at a temperature sufficient to vaporize the hydrocarbon contaminants to obtain processed solids and hydrocarbon vapors. The hydrocarbon vapors are captured and condensed to obtain a liquid hydrocarbon, which is delivered to the mud pit for admixture with the mud stream.
    Type: Grant
    Filed: October 5, 1995
    Date of Patent: November 5, 1996
    Assignee: Onsite Technology, L.L.C.
    Inventor: Lowell M. Reed
  • Patent number: 5564509
    Abstract: A method of removing drill cuttings from an oil and gas well drilling platform includes the steps of separating the drill cuttings from the well drilling fluid on the drilling platform so that the drilling fluids can be recycled into the well bore during drilling operations. The cuttings are transmitted via gravity flow to a materials trough having an interior defined by sidewalls and a bottom portion. The drill cuttings are suctioned from the bottom portion of the trough interior with a first suction line having an intake portion that is positioned at the materials trough bottom. Drill cuttings are transmitted via the suction line at flow velocities in excess of 100 feet per second to a holding tank that has an access opening. A vacuum is formed within the holding tank interior using a blower that is in fluid communication with the tank interior via a second vacuum line. Liquids and solids flowing in the vacuum lines are separated from the vacuum lines before the liquids and solids can enter the blower.
    Type: Grant
    Filed: April 4, 1995
    Date of Patent: October 15, 1996
    Inventor: Gary H. Dietzen
  • Patent number: 5545801
    Abstract: The invention is a batch process for biotreatment of contaminated soil according to which the material is placed with microbes and water in a vessel such as a roll-off box with aerators. A slurry recirculating system is used every few days at a point of microbial domination to pump material from the water column into the solid phase at high pressure through a wand inductor, whose outlet is directed around the vessel to shear and agitate essentially the entire volume of material. The configuration of the vessel, agitation with the wand inductor and control of other conditions allows cost-effective microbial degradation of hydrocarbons to regulatory standards in soils having large amounts of clay, rocks, and debris.
    Type: Grant
    Filed: March 17, 1994
    Date of Patent: August 13, 1996
    Assignee: Bio-Logical Solutions USA, Inc.
    Inventor: A. Carl Fulton
  • Patent number: 5494584
    Abstract: A method for removing insoluble materials from a liquid mixture, including spinning at least one centrifuge separator at a predetermined speed and pumping the mixture to the spinning centrifuge separator at a predetermined rate. The rate in which the mixture is pumped to the separator is varied in response to a variable angular moment of force in the centrifuge separator caused by density variations in the mixture. The method is carried out by an apparatus including at least one centrifuge separator coupled in fluid communication to at least one pump. A closed-loop feedback system is operably coupled to the devices driving both the separator and the pump to control the rate in which the mixture is supplied to the separator. The rate is determined by the angular moment of force in the separator which then allows the system to increase, maintain, or decrease the output of the pump.
    Type: Grant
    Filed: June 16, 1994
    Date of Patent: February 27, 1996
    Assignee: James E. McLachlan
    Inventors: James E. McLachlan, Michael G. Domagalski, Bruce I. Gilman
  • Patent number: 5425188
    Abstract: The invention relates to an excavator for suction material, particularly for removing soil from underground pipes. The excavator has a pneumatic elephant trunk for removing the suctioned material and which issues into a storage tank for the suctioned material and to which is connected an exhaust fan. In the storage tank the suctioned material is separated from the suction air flow and is subsequently passed through a filter positioned between an elephant trunk opening and the exhaust fan. In order to ensure a good separation on the part of the filter for a long period of time, the filter is formed by a coarse filter and a fine filter connected to the latter. The coarse filter is formed by a labyrinth or cascade-like flow channel, which is bounded by reciprocally displaced partitions and whose flow cross-section increases in the flow direction.
    Type: Grant
    Filed: February 25, 1994
    Date of Patent: June 20, 1995
    Assignee: VMB Vesta Maschinenbau GmbH Co. KG
    Inventor: Karl Rinker
  • Patent number: 5405223
    Abstract: The present invention relates to a method for treating drill cuttings during oil and gas drilling, in particular in connection with oil and gas wells below water. This invention aims at a secure and permanent depositions of drill cuttings without risking environmental pollution. This invention is based on the philosophy that there is made a dispersion or emulsion of drill cuttings in water, as the particles of drill cuttings, including all present contaminations, are disintegrated to obtain particles being so small that they may be dispersed in a relatively small amount of water. As no particle has a size above a predetermined tiny value, this dispersion may be pumped into most existing subsea structures and are thus permanently disposed of.
    Type: Grant
    Filed: September 14, 1993
    Date of Patent: April 11, 1995
    Inventor: Gunnar Sirevag
  • Patent number: 5402857
    Abstract: A method of removing drill cuttings from an oil and gas well drilling platform includes the steps of separating the drill cuttings from the well drilling fluid on the drilling platform so that the drilling fluids can be recycled into the well bore during drilling operations. The cuttings are transmitted via gravity flow to a materials trough having an interior defined by sidewalls and a bottom portion. The drill cuttings are suctioned from the bottom portion of the trough interior with a first suction line having an intake portion that is positioned at the materials trough bottom. Drill cuttings are transmitted via the suction line at flow velocities in excess of 100 feet per second to a holding tank that has an access opening. A vacuum is formed within the holding tank interior using a blower that is in fluid communication with the tank interior via a second vacuum line. Liquids and solids flowing in the vacuum lines are separated from the vacuum lines before the liquids and solids can enter the blower.
    Type: Grant
    Filed: February 17, 1994
    Date of Patent: April 4, 1995
    Inventor: Gary H. Dietzen
  • Patent number: 5387737
    Abstract: Slurries of particulate solids wastes are injected into a disaggregated earth formation through an injection well by predetermining the formation to have a compressive stress in a range of about 300 psi to 2500 psi, a porosity of at least about twenty percent (20%) and disposed between overburden and underburden layers which have a substantially lower permeability than the disposal zone. The disposal zone is disaggregated or "liquified" by injecting substantially solids-free liquid followed by injection of the solids-laden slurry.
    Type: Grant
    Filed: April 6, 1993
    Date of Patent: February 7, 1995
    Assignee: Atlantic Richfield Company
    Inventors: Joseph H. Schmidt, Michael L. Bill, Ahmed S. Abou-Sayed
  • Patent number: 5344570
    Abstract: A method for removing insoluble materials from a liquid mixture, including spinning at least one centrifuge separator at a predetermined speed and pumping the mixture to the spinning centrifuge separator at a predetermined rate. The rate in which the mixture is pumped to the separator is varied in response to a variable angular moment of force in the centrifuge separator caused by density variations in the mixture. The method is carried out by an apparatus including at least one centrifuge separator coupled in fluid communication to at least one pump. A closed-loop feedback system is operably coupled to the devices driving both the separator and the pump to control the rate in which the mixture is supplied to the separator. The rate is determined by the angular moment of force in the separator which then allows the system to increase, maintain, or decrease the output of the pump.
    Type: Grant
    Filed: January 14, 1993
    Date of Patent: September 6, 1994
    Assignee: James E. McLachlan
    Inventors: James E. McLachlan, Michael G. Domagalski, Bruce I. Gilman
  • Patent number: 5339912
    Abstract: An injection adapter allows injection of oil base cuttings produced by an injection well into an annulus surrounding one of the strings of casing in the injection well. The injection well has inner and outer wellhead housings with at least one casing hanger installed in the inner wellhead housing. A port extends through the casing hanger to an annulus surrounding the casing. A closure sleeve will selectively close the port. An injection adapter removably lands in the bore of the casing hanger when the port is open. The injection adapter seals in the casing hanger and is connected to a pump at the surface for pumping the slurry into the annulus.
    Type: Grant
    Filed: March 26, 1993
    Date of Patent: August 23, 1994
    Assignee: ABB Vetco Gray Inc.
    Inventors: Stanley Hosie, Callum J. B. Dinnes