Abstract: A drill string member is formed by providing a former and a cylindrical member to be shaped in relationship with the former. Seals are provided between opposing ends of a thick wall cylinder and the cylindrical member, a pressure is applied in the annulus between the cylindrical member and the thick wall cylinder sufficient to deform the cylindrical member against the former. The drill string member thus formed has a constant wall thickness and a non-circular former provides a non-circular drill string member.

Abstract: The present invention relates to downhole apparatus for limiting rotation of a rotor (4) relative to a stator (8) associated with said rotor (4). Apparatus according to the invention is provided with a locking member (12) movable from a first axial position to a second axial position by the application of a static fluid pressure to a differential area of said locking member (12). The apparatus is characterised by means for selectively applying static fluid pressure to said differential area of said locking member (12).

Abstract: A damping apparatus and method for a drillstring comprising a bit comprising providing to the drillstring a damping mechanism comprising magnetorheological fluid and generating an electromagnetic field affecting the magnetorheological fluid in response to changing ambient conditions encountered by the bit.

Abstract: An electrical isolation connector subassembly for interconnecting adjacent tubular drill rods of a drilling system used in drilling bore holes in earth formations, the connector comprising an electrically insulative sleeve being sandwiched between two electrically isolated subassembly components, the sleeve providing an exterior gap between the edges of the spaced apart electrically isolated components, the exterior gap having a width of less than 50 cm.

Abstract: A system includes a drill string made up of a plurality of connectable pipe sections. An assembly is provided for use with each pipe section including contact arrangement for forming an isolated electrical connection between attached pipe sections at each end of each pipe section. An electrically conductive arrangement is located in the innermost passage of each pipe section and is in electrical communication with the contact arrangement to extend therebetween in a way which provides an electrically conductive path that is arranged against the inner wall of the innermost passage of each pipe section in cooperation with the contact arrangement to form an overall electrically isolated conductive path through the drill string. The electrically conductive arrangement resiliently biases the electrically conductive path against the inner wall, which path may take the form of a helix.

Abstract: A transmission line assembly for transmitting information along a downhole tool comprising a pin end, a box end, and a central bore traveling between the pin end and the box end, is disclosed in one embodiment of the invention as including a protective conduit. A transmission line is routed through the protective conduit. The protective conduit is routed through the central bore and the ends of the protective conduit are routed through channels formed in the pin end and box end of the downhole tool. The protective conduit is elastically forced into a spiral or other non-linear path along the interior surface of the central bore by compressing the protective conduit to a length within the downhole tool shorter than the protective conduit.

Abstract: A threaded rock drill element for percussive rock drilling includes a body forming a center axis and having a hardened thread. The thread includes thread crests and thread bottoms and a hardened zone having increased hardness. The hardened zone includes first and second hardened areas extending radially from a crest and bottom (valley), respectively, of the thread, to a boundary curve of the hardened zone. The boundary curve has convex portions extending along the thread crests, and concave portions extending along the thread bottoms.

Abstract: Devices and methods for incorporating a gap sub assembly into a drill string to electrically isolate portions of a transmitter assembly within, for example, an MWD tool located within the drill string. The gap sub assembly incorporates upper and lower subs having an insulated interconnection. A central conductor assembly is axially disposed within the lower sub and does not extend through the length of the gap sub. The central conductor assembly is used to transmit electrical power and data across the gap sub assembly between the upper portions of the drill string and transmitter components housed within the MWD tool disposed below the gap sub assembly.

Abstract: The drilling system includes a work string supporting a bottom hole assembly. The work string including lengths of pipe having a non-metallic portion. The work string preferably includes a composite coiled tubing having a fluid impermeable liner, multiple load carrying layers, and a wear layer. Multiple electrical conductors and data transmission conductors may be embedded in the load carrying layers for carrying current or transmitting data between the bottom hole assembly and the surface. The bottom hole assembly includes a bit, a gamma ray and inclinometer instrument package, a steerable assembly, an electronics section, a transmission, and a power section for rotating the bit. It may or may not include a propulsion system. The drilling system may be a gravity based drilling system that does include a propulsion system. Various motive means may be provided such as gravity, to apply weight on the bit.

Abstract: A method for facilitating horizontal drilling by positioning in a well casing a shoe defining a passageway extending from an upper opening in the shoe through the shoe to a side opening in the shoe. A rod is connected, through at least one block and pin assembly operative as a universal joint, to a casing mill end, and inserted into the well casing and through the passageway in the shoe until the casing mill end substantially abuts the well casing. The rod and casing mill end are then rotated until the casing mill end substantially forms a perforation in the well casing. The rod and casing mill end are then withdrawn from the well casing, and a nozzle attached to the end of a flexible hose is extended through the passageway to the perforation. Fluid is then ejected from the nozzle and impinges and erodes subterranean formation material.

Abstract: A robust transmission element for transmitting information between downhole tools, such as sections of drill pipe, in the presence of hostile environmental conditions, such as heat, dirt, rocks, mud, fluids, lubricants, and the like. The transmission element maintains reliable connectivity between transmission elements, thereby providing an uninterrupted flow of information between drill string components. A transmission element is mounted within a recess proximate a mating surface of a downhole drilling component, such as a section of drill pipe. To close gaps present between transmission elements, transmission elements may be biased with a “spring force,” urging them closer together.

Abstract: A rotary drill bit for drilling a hole through a solid body is disclosed. The drill bit includes a collar and a penetrating member. At a proximal end, the collar is attachable to a drill shaft. At a distal end, the collar is attachable to the penetrating member. The penetrating member has a connecting end for attachment to the collar and a cutting end for engaging the solid body. A pilot drill is fixedly attached to the cutting end for initiating contact with the solid body.

Abstract: Fluid roof bits for mining typically supply high pressure water to a location immediately adjacent the cutting insert of the roof bit to flush debris and cool the cutting insert. The present invention is a drill steel assembly for a wet roof bit that reduces the fluid pressure loss supplied to the roof bit. A drill head body is connected to the drill steel by an intermediate adaptor. The adaptor has a spring loaded button thereon that mates with an opening in the drill head body so that the drill head body can be conveniently snapped onto the drill head assembly. A bushing seal made from a flexible material is clamped between said drill steel adaptor and the drill head body to limit fluid pressure losses.

Abstract: A drilling system includes a work string supporting a bottom hole assembly. The work string including lengths of pipe having a non-metallic portion. The work string preferably includes a composite umbilical having a fluid impermeable liner, multiple load carrying layers, and a wear layer. Multiple electrical conductors and data transmission conductors are embedded in the load carrying layers for carrying current or transmitting data between the bottom hole assembly and the surface. The bottom hole assembly includes a bit, a gamma ray and inclinometer instrument package, a propulsion system with resistivity antenna and steerable assembly, an electronics section, a transmission, and a power section for rotating the bit. The electrical conductors in the composite umbilical provide power to the electronics section and may provide power to the power section. The data transmission conduits in the composite umbilical transmit the data from the downhole sensors to the surface where the data is processed.

Abstract: Method and apparatus for drilling a well bore in a hydrocarbon formation using concentric coiled tubing drill string having an inner coiled tubing string and an outer coiled tubing string defining an annulus therebetween. A drilling device comprising a reciprocation air hammer and a dull bit, a positive displacement motor and a reverse circulating drill bit, or a reverse circulating mud motor and a rotary drill bit, is provided at the lower end of the concentric coiled tubing drill string. Drilling medium is delivered through the annulus or inner coiled tubing string for operating the drilling device to form a borehole. Exhaust drilling medium comprising drilling medium, drilling cuttings and hydrocarbons is removed from the well bore by extraction through the other of the annulus or inner coiled tubing string.

Abstract: According to one embodiment of the invention, a saver sub for a steering tool includes a main body having an external thread portion adapted to threadably couple to a box end of the steering tool and an internal thread portion adapted to threadably couple a drill bit thereto and a thread shoulder having an outside perimeter and an inside perimeter disposed around a perimeter of the main body. The thread shoulder includes a curved portion associated with the inside perimeter and a tapered portion extending from the curved portion to the outside perimeter and tapering toward the external thread portion.

Abstract: A system includes a drill string made up of a plurality of connectable pipe sections. An assembly is provided for use with each pipe section including contact arrangement for forming an isolated electrical connection between attached pipe sections at each end of each pipe section. An electrically conductive arrangement is located in the innermost passage of each pipe section and is in electrical communication with the contact arrangement to extend therebetween in a way which provides an electrically conductive path that is arranged against the inner wall of the innermost passage of each pipe section in cooperation with the contact arrangement to form an overall electrically isolated conductive path through the drill string. The electrically conductive arrangement resiliently biases the electrically conductive path against the inner wall, which path may take the form of a helix.

Abstract: A drill head for rock drilling comprising cutting edges (1) made of hard material, which is detachably connected axially, over a bearing surface (3), with a drilling shaft (4) with at least one radially projecting driver blade (5a, 5b, 5c) by a bayonet-type connection slot (6a, 6b, 6c), wherein at least one connection slot (6a, 6b, 6c) is present, which forms two axially opposing undercuts (7a, 7b), within which the driver blade (5a, 5b, 5c) has limited axial movement.

Abstract: A steering assembly includes upper and lower tubular housings connected by a universal joint. An angle cam is disposed on the end of the lower housing and projects into the upper housing. A plurality of wedge members extend axially from the upper housing and into engagement with the angle cam. Drive trains are connected to the wedge members to move the wedge members toward and away from the angle cam so as to pivot the lower housing at the universal joint and change the angle and azimuth of the lower housing with respect to the upper housing. The lower housing is connected to a bearing pack supporting a drill bit such that upon changing the angle and azimuth of the lower housing, the direction of the drilling of the drill bit is also changed. The steering assembly being connected to composite tubing having conductors in the wall thereof for conducting data and commands between the steering assembly and a processor at the surface and for providing power to the steering assembly.

Abstract: The invention relates to a downhole tool including a selectively releasable joint, a downhole drilling assembly including the downhole tool, and to a corresponding method. In one embodiment of the invention, a downhole drilling assembly includes a downhole tool having a first body and a second body mounted for relative rotation; a joint part for use in forming a selectively releasable joint between the second body and a part of the assembly coupled to the second body; and one or more locking member(s) for locking the first and second bodies relative to one another against relative rotation so as to allow a release force to be applied through the first body to release the releasable joint and allow the tool to be separated from the part of the assembly.

Abstract: The invention is a mechanism for retaining an electrical transmission line. In one embodiment of the invention it is a system for retaining an electrical transmission line within downhole components. The invention allows a transmission line to be attached to the internal diameter of drilling components that have a substantially uniform drilling diameter. In accordance with one aspect of the invention, the system includes a plurality of downhole components, such as sections of pipe in a drill string, drill collars, heavy weight drill pipe, and jars. The system also includes a coaxial cable running between the first and second end of a drill pipe, the coaxial cable having a conductive tube and a conductive core within it. The invention allows the electrical transmission line to withstand the tension and compression of drill pipe during routine drilling cycles.

Abstract: The present invention provides a torsional energy control assembly and method for eliminating slip-stick and/or drill bit oscillations comprising axial and/or rotational oscillations. In one preferred embodiment, the assembly permits slippage between an upper portion of the drilling string and a lower portion of a drill string. The rotational control assembly may be installed at any desired position in the drill string. The rotational control assembly could also be utilized as a component of other drilling mechanisms such as a downhole drilling motor. The rotational control permits slippage while drilling for a selected time or selected rotational distance or other criteria to thereby release torsional energy in the drilling string which otherwise may produce damaging slip-stick torsional oscillations such as slip-stick.

Abstract: A drive steel member for driving engagement with a rotary drilling machine, including a chuck adapter having main body and chuck seating means and being constructed and arranged in fixed, sealed relation on one end of the drive steel member.

Abstract: The present invention relates to a connection rod (1) for rock drilling comprising a first rod part (2) which has an external thread (4) provided at one end thereof, wherein the end of the rod opposite to said one end includes an end portion (6) which carries an internal thread (5), wherein the end portion (6) is joined to the first rod part (2) by friction welding and wherein the end portion (6) has been heat treated prior to being joined to said first rod part (2).

Abstract: A latching system for maintaining the position of a component within a downhole drill string section during operation of a drill string. One preferred latching system embodiment has a shoe member including a cavity for receiving a component, a chamber opening into the shoe member cavity, an engagement member movable in the chamber between a retracted position and an engagement position, a first passage in fluid communication with the chamber and extending to an end surface of the shoe member, and a second passage extending from an outer side surface of the shoe member to the first passage. A pressure differential between pressure in the first passage and pressure in the second passage alters the position of the engagement member.

Abstract: The present invention relates to a chassis for a downhole drilling tool. The chassis is positionable in a drill collar of a downhole tool and includes a first portion and a second portion. The first portion defines a passage for the flow of drilling fluid through the drill collar. The first portion is made of a high machinable material and has at least one cavity therein for housing instrumentation. The second portion is positioned about the first portion such that the first portion is isolated from the drilling fluid. The second portion is made of a high strength and/or an erosion resistant material. A HIP process may be used to metallurgically bond the materials together to from the chassis.

Abstract: Drill stem elements and connections are shown with advantages such as being mechanically robust. The absence of a side access window in a sonde housing is one design feature that provides robust mechanical properties. Further advantages of sonde housings include being easy to disassemble for access to the sonde unit, or for insertion of the sonde unit. In one embodiment, a cap portion is easily secured or removed using a small allen wrench, or a hammer and a punch. The cap portion is not substantially affected or tightened by rotation of the drill stem during a drilling operation. A further advantage includes the ability to remove cap portions and pull back flexible product such as polyethylene pipe from a small exit pit.

Abstract: A robust transmission element for transmitting information between downhole tools, such as sections of drill pipe, in the presence of hostile environmental conditions, such as heat, dirt, rocks, mud, fluids, lubricants, and the like. The transmission element maintains reliable connectivity between transmission elements, thereby providing an uninterrupted flow of information between drill string components. A transmission element is mounted within a recess proximate a mating surface of a downhole drilling component, such as a section of drill pipe. To close gaps present between transmission elements, transmission elements may be biased with a “spring force,” urging them closer together.

Abstract: Method and apparatus for underground drilling and enlarging of holes, in particular in hard rock, by using a water-driven motor as drive unit.

Abstract: Visual probes and methods for placing visual probes into subsurface areas in either contaminated or non-contaminated sites are described. In one implementation, the method includes driving at least a portion of a visual probe into the ground using direct push, sonic drilling, or a combination of direct push and sonic drilling. Such is accomplished without providing an open pathway for contaminants or fugitive gases to reach the surface. According to one implementation, the invention includes an entry segment configured for insertion into the ground or through difficult materials (e.g., concrete, steel, asphalt, metals, or items associated with waste), at least one extension segment configured to selectively couple with the entry segment, at least one push rod, and a pressure cap. Additional implementations are contemplated.

Abstract: The invention relates to a telescopable boring rod mechanism with at least two mutually displaceable Kelly rods, which are equipped with means for transmitting a torque to the adjacent Kelly rod. At least one of the Kelly rods is constructed from at least two rod segments, which are made from a different material.

Abstract: Wear sleeve for a drill pipe coupling (10), where a sleeve (18) is arranged in a drill pipe coupling on one of the two adjoining, coupled together drill pipes (12, 14) in a drill string, where the sleeve has an outer diameter that is larger than the outer diameter of the drill pipe coupling (10) and which comprises an inner continuous bore. The inner bore comprises a threaded section (22a) arranged for joining together with a corresponding outer threaded section (22) at the one end of the drill pipe coupling (10), whereupon the sleeve (18) is arranged to be securely fastened in the drill pipe coupling to form a wear sleeve.

Abstract: A rotary drill bit for drilling a hole through a solid body is disclosed. The drill bit includes a collar and a penetrating member. At a proximal end, the collar is attachable to a drill shaft. At a distal end, the collar is attachable to the penetrating member. The penetrating member has a connecting end for attachment to the collar and a cutting end for engaging the solid body. A pilot drill is fixedly attached to the cutting end for initiating contact with the solid body.

Abstract: Telemetry systems and methods are disclosed for real time communication of information between multiple positions in a wellbore.

Abstract: A tong as may be used for a continuous circulation system in a wellbore. The tong has a housing with a hollow interior. A plurality of spaced apart jaw assemblies reside within the housing's hollow interior for engaging a portion of a tubular to be gripped and rotated by the tong. A gear wheel is secured to the housing for rotating the housing and the jaw assemblies. The gear wheel includes a toothed outer circumference for mating with teeth of a drive shaft of a driving motor. A gear flange is movably mounted on the gear wheel such that rotation of the gear wheel does not rotate the gear flange.

Abstract: A tool holder (1) for an annular core bit has a bit-side axial stop surface (4) and an end-side splined profile (3) extending in a bit direction and having an outer thread (5) forming radial spline projections of the splined profile (3).

Abstract: A tool holder (1) and a shank (8) for quick mounting and dismounting an annular core bit (2) and both having cooperating respective guide members (4, 4′) provided at their bit-side ends, flanges (3, 9) arranged coaxially with the guide members (4, 4′) for axially locking same and having, respectively, outer and inner threads, outer and inner cone surfaces (6, 10) located inwardly of the guide members (4, 4′) and axially spaced therefrom with the outer and inner cone surface (6, 10) tapering toward their bit-side ends, and torque transmitting means (5, 5′) arranged between the respective inner guide members (4, 4′) and the outer cone surfaces (6, 10).

Abstract: The present invention provides a drilling assembly and method that is especially useful for a bottom hole drilling assembly for drilling a borehole through an earth formation. In one embodiment, the drilling assembly is preferably comprised of a tungsten alloy which is sufficiently plastic to be able to withstand the bending, torsional, and compressive stresses which occur in a bottom hole drilling assembly. The tungsten alloy weight section may be axially moveable with respect to an outer tubular and when mounted within the bottom hole assembly, acts to place the outer tubular in tension to provide a stiffer bottom hole assembly.

Abstract: A drilling system and method for drilling a borehole into an earth formation is provided. The drilling system comprises a drill string (1) having a lower section provided with a sleeve (7) which is radially expandable from a retracted mode in which the sleeve extends around said lower drill string section and is releasably connected thereto, to an expanded mode in which the sleeve is released from the lower drill string section and is expanded against the borehole wall. The drilling system further comprises control means (10) for selectively releasing the sleeve (7) from the lower drill string section and expanding the sleeve against the borehole wall.

Abstract: A method and apparatus for communicating to downhole oil or gas well equipment are provided. The apparatus includes a drill pipe for an oil or gas well including a generally cylindrical hollow drill pipe having an inner diameter, an outer insulative coating attached to the inner diameter of the drill pipe, a conductive coating attached to the outer insulative coating, and an inner insulative coating attached to the conductive coating, wherein the outer insulative coating, the conductive coating and the inner insulative coating together define an insulated electrical pathway from an upper end of the drill pipe to a lower end of the drill pipe.

Abstract: In a drilling device with a drive unit for rotation and advance the rod assembly has a plurality of pipe sections interconnected by means of plug-type connections torque proof in both directions. A tension rod protrudes through the interior of the rod assembling. The pipe sections are braced among each other with aid of the tension rod. The tension rod can be made of pipe sections or of a tension rope and allows the possibility, that the rope assembly can be moved in its integrity against the drilling direction.

Abstract: Devices and methods for incorporating a gap sub assembly into a drill string to electrically isolate portions of a transmitter assembly within, for example, an MWD tool located within the drill string. The gap sub assembly incorporates upper and lower subs having an insulated interconnection. A central conductor assembly is axially disposed within the lower sub and does not extend through the length of the gap sub. The central conductor assembly is used to transmit electrical power and data across the gap sub assembly between the upper portions of the drill string and transmitter components housed within the MWD tool disposed below the gap sub assembly.

Abstract: A wellbore assembly is provided that is operable in wellbores in the range of six to six and one-half inches for obtaining large diameter cores, e.g., cores greater than or equal to two and seven-eighths inches in diameter. The wellbore assembly may preferably be utilized with drill pipe so that standard drilling rigs may be utilized in drilling and coring operations therewith. The drill pipe in accord with the present invention may be formed by modifying standard API drill pipe such as API four and one-half inch IF (Internal Flush) drill pipe in a special manner that renders the drill pipe still suitable for the type of drilling operations of interest and also suitable for handling by any drilling rig capable of using standard API drill pipe. Alternatively, the drill piper may be initially manufactured in accord with the specifications of the present invention.

Abstract: A rotary drill bit for boring a hole through a solid body is disclosed. The drill bit comprises a collar and a penetrating member. At a proximal end, the collar is attachable to a drill shaft. At a distal end, the collar is attachable to the penetrating member. The penetrating member has a connecting end for attachment to the collar and a cutting end for engaging the solid body. A pilot drill is fixedly attached to the cutting end for initiating contact with the solid body.

Abstract: A rotary drill for boring a hole through a solid body is disclosed. The drill bit comprises a collar (16) and a penetrating member (20). At a proximal end (32), the collar is attachable to a drill shaft (12). At a distal end (36), the collar is attachable to the penetrating member (20). The penetrating member (20) has a connecting end (64) for attachment to the collar and a cutting end (60) for engaging the solid body. A pilot drill (96) is fixedly attached to the cutting end for initiating contact with the solid body.

Abstract: A system for controlling drilling mud density at a location either at the seabed (or just above the seabed) or alternatively below the seabed of wells in offshore and land-based drilling applications is disclosed. The present invention combines a base fluid of lesser/greater density than the drilling fluid required at the drill bit to drill the well to produce a combination return mud in the riser. By combining the appropriate quantities of drilling mud with a light fluid, a riser mud density at or near the density of seawater may be achieved to facilitate transporting the return mud to the surface. Alternatively, by injecting the appropriate quantities of heavy fluid into a light return mud, the column of return mud may be sufficiently weighted to protect the wellhead. At the surface, the combination return mud is passed through a treatment system to cleanse the mud of drill cuttings and to separate the drilling fluid from the base fluid.

Abstract: A borehole wall cleaning apparatus and method for obtaining an improved seal between a fluid sampling device and a portion of the borehole wall. Clean drilling fluid is pumped into a drilling tool using a mud pump. A fluid diverter in the tool diverts all or part of the clean drilling fluid through a port to clear a portion of a borehole wall. A sealing pad is moved against the clean portion. A sampling port is exposed to the sealed portion for sampling and/or testing fluid from the formation.

Abstract: A soil sampling system that in one embodiment includes a drill rod, a sampler or core barrel and an adapter coupling, for connecting the sampler barrel to the drill rod. In one embodiment the drill rod provides vibratory drilling movement, and the sampler barrel collects soil samples. The adapter coupling may include a barrel adapter for attaching the adapter coupling to the sampler barrel, a rod adapter for connecting the adapter coupling to the drill rod, and an isolating mechanism to isolate the sampler barrel from any upward vibratory movement of said drill rod. As such, the sampler barrel receives only downward motion from the drill rod. In one embodiment, the isolating mechanism of the soil sampling system includes an isolator box connected to the rod adapter. The soil sampling system may also include an isolator pin attached to the barrel adapter. In an embodiment of the soil sampling system, the rod adapter drives the isolator pin during a downward stroke of said drill rod.

Abstract: A balancing structure to reduce vibration created in a rotating body by imbalance comprises an annular groove formed in the body, the groove partially filled with a quantity of solid balls. The solid balls, by only partially filling the groove, provide a stabilizing force that tends to compensate for the imbalance caused by different amounts of solids adhering to one side or the other of the body, such as for example a drilling assembly. The groove is preferably wider in a region further from the axis of rotation from the rotating body for more efficient balancing effect.

Abstract: A disconnect assembly connecting two portions of a downhole assembly having a downhole apparatus attached to a coiled tubing string. The disconnect assembly includes a first housing connected to one portion of the downhole assembly and a second housing connected to another portion of the downhole assembly. The housings are releasably connected by a release assembly. The release assembly is coupled to a drive train on a motor by a connection transferring rotational motion into translational motion. The release assembly includes locking members having a connected position engaging both housings and a released position wherein the housings can be separated. The motor is connected to the surface by conductors extending through the coiled tubing whereby the motor may be actuated from the surface to move the release assembly between the connected and disconnected positions.