Abstract: A dual pipe drill string system having increased fluid flow. The dual pipe system comprises a plurality of pipe sections, each pipe section having an inner rod and an outer pipe. The inner rod and the outer pipe of each pipe section may be coupled to the inner rod and outer pipe of an adjacent pipe section. An annulus between the inner rod and the outer pipe defines a fluid flow path through the dual pipe system. The outer pipe defines a shoulder at each end of an individual pipe section. The inner rod defies at least one stop for maintaining the inner rod within the outer pipe. A spacing assembly disposed around the circumference of the inner rod defines paths for fluid flow and maintains a minimum distance between the stop and the shoulder at one end of outer pipe of the pipe section.

Abstract: A debris catching device for downhole milling features modular debris receptacles that are held in the housing in a manner that facilitates stacking and a generally undulating flow path to facilitate dropping of the debris into the receptacles as the remaining fluid travels up the tool for ultimate screening before the fluid exits the tool to flow up to the surface or in a reverse circulation pattern back to the mill below the debris catcher. The modules can also be aligned with flapper valves at the top of each module to prevent debris in the tool from falling to the mill if circulation is turned off. The mill is configured to have an off-center return path preferably as large as the passage through the mill body to aid circulation and cutting performance.

Abstract: A drill rod for percussive rock drilling includes a first rod part and an additional second rod part. The first rod part includes first and second ends, an inner duct, and an external thread disposed adjacent the first end, wherein the external thread is at least partly hardened by heat treatment. The additional rod part includes first and second ends, an inner duct, and an internally thread disposed adjacent the first end thereof, wherein the internal thread is at least partly hardened by heat treatment. The first ends of the respective first and second rod parts are threadedly secured to one another, and the second ends of the respective first and second rod parts are welded together to define a weld zone having a substantially martensitic structure. If there is further provided an intermediate hollow rod part, then the second ends of the respective first and second rod parts would be welded to respective ends of the intermediate hollow part to define weld zones having a substantially martensitic structure.

Abstract: Telemetry systems and methods are disclosed for real time communication of information between multiple positions in a wellbore.

Abstract: A system for drilling a well having a wellbore includes a first pipe string positioned in the wellbore with a first annulus being present between the first pipe string and the wellbore. A second pipe string, smaller in diameter than the first pipe string, is positioned within the first pipe string to form a second annulus between the first pipe string and the second pipe string. The second pipe string is configured to be attached to a drill bit. A first rotator is operably associated with the first pipe string to rotate the first pipe string in a first direction at a first speed, and a second rotator is operably associated with the second pipe string to rotate the second pipe string in a second direction at a second speed.

Abstract: A microtunnelling apparatus and system that includes an external drive system having rotational and linear thrust drive means, a drill head section having drill rotor and drill rod and connecting to intermediate drill rods allowing extension of the boring hole created by the drill head section driven by the drive system. The drill head includes a modular construction having a plurality of circular disc like elements, a bearing module, a steering module, a spacer module, and a mounting module, for axial alignment and abutment and mounting within a cylindrical steering shell. Directional steering of the drill head includes a plurality of substantially radially extending channels in steering module, each with an hydraulically movable protuberance movable by control means to redirect the outer steering casing and thereby redirect the drill head section mounted on the distal end of the drill rods.

Abstract: A saver sub assembly has a body capable of coupling with a quill, and a split ring capable of coupling with the quill and the body and capable of keeping the quill and body together. The body has splines to prevent relative rotation between the quill and the body. The body may be hollow, and/or have a split ring retainer to maintain the position of the split ring. The saver sub assembly may also have one or more O-rings positioned between the body and the quill. The body of the saver sub assembly may have a threaded pin for engaging a drill string.

Abstract: A connector connects auxiliary flow lines and electrical lines that extend through and terminate at or near opposing ends of two respective components of a downhole tool string. The connector comprises a body assembly for fluidly-connecting the auxiliary flow lines and electrically-connecting the electrical lines of the respective two components, and an assembly for adjusting the length of the body assembly. The two components are discrete modules of a unitary tool, or alternatively, are distinct tools. Additionally, the connector may include a mechanism for closing the auxiliary flow lines of one or both compartments upon disconnection of the fluid connection between the two components.

Abstract: A downhole component of a tool string, having a first and a second end intermediate a tubular body. First and second collars are mounted to the inner surface of the component at the first and second ends respectively. Each collar has an electrical conductor secured to the collar. The first collar has a bearing surface adapted to slide with respect to the inner surface of the component and the second collar is rotationally fixed to the inner surface of the component.

Abstract: A drill housing rotatably supports a shaft having an internal cavity for receiving a drilling device, such as a drill steel, bolt driver, and rock anchor adaptor. The upper end of the housing is closed by a cover plate and a flinger having an opening for receiving pressurized fluid and a passageway for transporting the pressurized fluid into the shaft. The pressurized fluid axially displaces a collet mounted within the shaft against the bias of a spring to frictionally engage the drilling device to transmit rotation thereto.

Abstract: A magnetic tool for retrieval of metal debris from a well bore particularly adapted for use in coil tubing systems. The tool has a cylindrical body and a plurality of separate magnet assemblies mounted on the tool body. The magnet assemblies are separated by spacers, which define a secondary settling area for the metal objects attracted to the magnetic tool.

Abstract: A technique is provided in which a soft landing system is used for connecting upper and lower assemblies in a wellbore. The soft landing system cushions the engagement of an upper well assembly with a lower well assembly and facilitates the controlled engagement of control line connectors. The controlled engagement limits or avoids damage to the control line connectors in well completion operations performed in two or more stages.

Abstract: A down-hole drilling assembly (12, 16) and control system (120) therefor, for directional drilling including a bent housing of a bottom hole assembly (18), utilizing a gearbox (102) to derive a higher speed (about 600 r.p.m.) rotational drive (104) from the drill string (10) to drive a drilling bit (20) via an electromagnetic clutch (110, 112) controlled by the control system (120) such that the clutch balances reaction torque when the orientation angle of the bent housing is correct.

Abstract: A system for forming a wellbore includes a drill tubular. A drill bit is coupled to the drill tubular. One or more cutting structures are coupled to the drill tubular above the drill bit. The cutting structures remove at least a portion of formation that extends into the wellbore formed by the drill bit.

Abstract: A downhole releasable swivel joint comprises a mandrel and a housing. A resilently deformable retaining device maintains the components in the illustrated first relative axial position until downward movement of the housing is stopped and a sufficient load is applied to the mandrel to overcome the retaining force of the retaining device whereupon the mandrel is able to move downwardly relative to the housing to adopt a second relative axial position. Apertures are provided in the wall of the mandrel and apertures are provided in the wall of the housing. When the mandrel is in the illustrated first relative axial position the apertures and are isolated from each other by a seal. When the mandrel is in the second relative axial position the apertures communicate with each other to permit flow from the interior of the mandrel to the exterior of the housing.

Abstract: A drill pipe includes a pin end connector, a box end connector, a first communication connector and a second communication connector. The pin end connector includes a first region to form a threaded connection to join sections of the drill pipe together, and the first region includes at least one thread that begins at one end of the first region and ends at the other end of the first region. The box end connector receives the pin end connector, and the box end connector includes a second region to mate with the first region to form the threaded connection. The first communication connector is attached to the pin end connector and is located in the first region; and the second communication connector is attached to the box end connector and located in the second region to form a communication connection with the first communication connector.

Abstract: This invention relates to a downhole assembly and to a cutter assembly, and in particular to a downhole assembly including an apparatus for breaking up large-scale material which is present behind a drill bit, and to a cutter assembly for use in such a downhole assembly. The downhole assembly is suitably for use in a drillstring, the downhole assembly comprising a drill bit, a sensitive component, and at least one rotatable set of cutter blades located between the drill bit and the sensitive component.

Abstract: A downhole drilling tool 136 comprises a drillstring 138, a drilling head 140, and a freewheel 144 for transferring drive from the drillstring to the drilling head. The freewheel 144 is positioned between the drillstring 138 and the drilling head 140.

Abstract: A wear resistant casing connection including a wear resistant portion on its exterior surface is taught. A casing connection having a controlled bend angle is also taught.

Abstract: A drill stem segment and method of manufacture are shown. Drill stem segment and methods are shown that greatly strengthen the weld joint using sleeves. reinforced butt joints are shown in selected examples where sleeves and drill stem tubes are welded to connections such as tapered thread connections. Using methods described, the drill stem segments are also inexpensive to manufacture.

Abstract: The downhole tool disclosed herein comprises a body, a flexible member attached to the body, and a transducer housed in the body. The flexible member compresses against one side of the wellbore and urges the body against the other side. The transducer emits a signal to the flexible member reflectable from the flexible member back to the transducer. The signal travel time from the transducer to the flexible member and back is analyzed for estimating the distance between the body and the flexible member. The standoff distance can be estimated from the distance between the body and the flexible member. From the standoff distance, the wellbore diameter is estimated. The tool may also obtain wellbore dimensions by obtaining near side wellbore standoff and using a magnetic ruler to determine bowspring flexing. The magnetic ruler results may be used in conjunction with or without the far side standoff data.

Abstract: The invention relates to a connection assembly (100) for drill collars or heavy drill pipes comprising: a male connection element which comprises, in its longitudinal direction, an at least partially threaded conical surface portion which tapers from the first portion towards its free end; a female connection element which comprises an at least partially threaded conical inner surface and a cylindrical inner surface (220), said two connection elements being complementary so that one can be assembled in the other by screwing, characterized in that the male connection element additionally comprises, between its free end and said conical surface portion, another surface portion whose conicity is less than that of said surface portion and which is dimensioned with respect to said cylindrical inner surface (220) such that there is a clearance by virtue of which these two surfaces bear one against the other when the assembly is subjected to a bending stress.

Abstract: According to the present invention, a drill rod (10) comprises an elongate hollow shaft (12) with a first shaft end and a second shaft end (22), the first shaft end having a first connector for connecting the drill rod (10) to a drive mechanism, the second shaft end (22) having a first female tread (24); and an adapter (30) with a first adapter end (32) and a second adapter end (34), the first adapter end (32) having a first male thread (42) cooperating with the first female tread (24) of the second shaft end (22), the second adapter end (34) having a second connector for connecting a drill bit (46) thereto. When a drill bit (46) is connected to the drill rod (10), the adapter (30) is sandwiched between the hollow shaft (12) and the drill bit (46). The above configuration of drill rod allows a great variety of drill bits to be used in conjunction with a single hollow shaft. There is hence no need to provide a different hollow shaft if a different drill bit is to be used.

Abstract: A roof bit drill has a central shaft with a front end and a back end. The drill also has a base secured about the central shaft proximate to the front end, wherein the base has clearance channels extending axially therethrough. At least one cutting element is arranged on the base in a convex cutting pattern to permit loosened material to be evacuated. The roof bit drill may further include a drill depth locator to identify when the drill has been advanced within a mine roof to a predetermined depth. A method for using the roof drill bit is also disclosed herein.

Abstract: The invention relates to an earth boring device including a housing which has at least one portion with an inner thread, and a threaded element which has a corresponding outer thread, wherein the threaded element is slotted and has a receptacle for a securing element which increases the outer diameter of the threaded element and the contact pressure of the threaded connection between threaded element and housing, when inserted in the receptacle.

Abstract: A method of operating a safety joint that allows disconnection from a downhole section of a drill string without rotating the drill string. In an example class of embodiments, the innovative safety joint includes a sleeve with a j-slot that fits to a lug attached to the mandrel. A piston is attached to the sleeve. The safety joint is disconnected by first pulling up on the string to shear a set of shear pins, the upward movement also lifting the sleeve and piston. As the piston lifts, a passage through a part of the piston allows fluid to move from an upper chamber to a lower chamber. A valve prevents fluid from moving back up into the upper chamber, so that the lower chamber acts as a stop to prevent the piston and sleeve from lowering again. Downward pressure on the drill string forces a lug against the j-slot, causing the sleeve to rotate until the lug is aligned with a vertical slot of the j-slot.

Abstract: Disclosed herein is a downhole cutting tool. The downhole cutting tool including, a cutting member mounted on a rotatable shaft, a shaft-deflecting device in operable communication with the shaft, and a motor in operable communication with the shaft.

Abstract: An insertion end of a tool is driven along an axis at least partially rotary or percussively, which extends along the axis within a maximum guide diameter. At least one longitudinally closed locking groove and rotary driving groove is longitudinally closed at a longitudinal locking end towards the free leading end. The rotary driving groove has a groove width with at least one tangential force contact surface. At least two rotary driving grooves have a length of at least three times that of the guide diameter are arranged on the tool-side ahead of the longitudinal locking end, and have a contact length at least 1.5 times the guide diameter configured to be one fifth of the guide diameter.

Abstract: A device for boring a well. The device is attached to a motor that has a power shaft for imparting rotational movement. The device comprises a driver operatively connected to the power shaft, with the driver containing a tubular body, a first bit having a first end connected to the driver so that rotational movement of the driver is imparted to the first bit, and a sleeve disposed about the power shaft, and wherein the sleeve has a radial shoulder. The device further comprises a housing disposed about the driver and a second bit attached to the housing. A plurality of nozzles is operatively placed within the driver, and the nozzles deliver fluid flow to the second bit. The device may further include a planetary gear anchored to the radial shoulder, and wherein the planetary gear is adapted for imparting rotation from the driver to the housing in a counter radial direction.

Abstract: A drill head system and method of use is shown. Drill head systems shown provide for a secure drill head connection to a cylindrical portion or sonde housing, while still allowing for easy removal of a drill head without using pipe wrenches, breaker bars, etc. An internal fastener further provides easy assembly and disassembly of the drill head by protecting components from dirt or other debris. A tapered connection with male and female fittings are shown in one example that further provide a robust joint between components such as a drill head and a sonde housing.

Abstract: A steering tool for use in drilling a borehole, including a tubular housing, a tool actuating device movably supported within the housing, a plurality of hydraulically actuated steering devices circumferentially spaced about the housing, and a hydraulic control system interposed between the tool actuating device and the steering devices for converting an actuating movement of the tool actuating device to independent actuation of the steering devices.

Abstract: An expandable tubular sleeve having utility for lining a downhole tubular member includes a tubular body having a portion that is predisposed to initiate expansion thereof under the application of internal fluid pressure. The predisposed portion of the body may be a plastically-deformed portion formed, e.g., by application of mechanical force to a wall of the body. The predisposed portion of the body may be defined by a portion of the body having reduced wall thickness. The reduced wall thickness may be achieved, e.g., by reinforcing the wall thickness everywhere except the predisposed portion. The predisposed portion of the body may be formed by modifying the material properties of the body, e.g., by localized heat treatment. The sleeve and related apparatuses and methods are useful for securing and protecting a cable having one or more insulated conductive wires for transmission of signals between locations downhole and at the surface.

Abstract: A bearing assembly for use with a mud motor includes a two-piece mandrel and a housing. Two radial bearings and a triple stack axial thrust on-bottom bearing are disposed between the mandrel and housing.

Abstract: A bit retainer system includes a bit having a head and a shank, a driver sub disposed around the shank of the bit and adapted to engage a hammer case, a bit retainer disposed around the shank of the bit and abutting an upper end of the driver sub, wherein the bit retainer includes a split ring with a circumferential groove, and a secondary retainer disposed around the bit retainer, wherein the secondary retainer includes a snap ring configured to engage the circumferential groove.

Abstract: An adapter attachment for an auger which includes an connecting shaft sized and shaped to be attached to the pilot bit hole present in the end of an auger, after the removal of pilot bit. The adapter also includes a bolt flange for connection to a foundation anchor installation plate/tool such as a locking dog assembly. The adapter obviates the need to remove the auger from the Kelly bar during anchor installation. A modification includes eliminating the bolt flange and placing the connecting shaft directly to the locking dog assembly to form a pilot hole locking dog.

Abstract: A downhole drilling tool 136 comprises a drillstring 138, a drilling head 140, and a freewheel 144 for transferring drive from the drillstring to the drilling head. The freewheel 144 is positioned between the drillstring 138 and the drilling head 140.

Abstract: The present invention provides drilling assembles and methods that are especially useful for a bottom hole drilling assembly for drilling/reaming/or other operations related to drilling a borehole through an earth formation. In one embodiment, the drilling assembly utilizes standard drill collars which are modified to accept force transfer sections. In another embodiment, the drilling assembly comprises a tension inducing sub which creates a force that may be used to place the bottom hole assembly or portions thereof in tension. In another embodiment, a reaming assembly is held in tension to provide a stiffer reaming assembly.

Abstract: The present invention provides methods and apparatus for obtaining downhole well pressure during wellbore operations. One method comprises providing a well intervention tool comprising a straddle sealing assembly having upper and lower annulus sealing elements and a fluid injection port positioned therebetween, the well intervention tool comprising a fluid injection bore having positioned therein a pressure measurement tool; placing the tool in straddle position about a wellbore region to be intervened, with the pressure measurement tool fluidly connected to a wellbore region below the lower annulus sealing element; and performing the wellbore intervention operation while communicating fluid from below the lower annulus sealing element to the pressure measurement tool, thus obtaining a pressure measurement below the lower annulus sealing element during the wellbore intervention operation. This abstract will not be used to interpret or limit the scope or meaning of the claims. 37 CFR 1.72(b).

Abstract: A safety joint that allows disconnection from a downhole section of a drill string without rotating the drill string. In an example class of embodiments, the innovative safety joint includes a sleeve with a j-slot that fits to a lug attached to the mandrel. A piston is attached to the sleeve. The safety joint is disconnected by first pulling up on the string to shear a set of shear pins, the upward movement also lifting the sleeve and piston. As the piston lifts, a passage through a part of the piston allows fluid to move from an upper chamber to a lower chamber. A valve prevents fluid from moving back up into the upper chamber, so that the lower chamber acts as a stop to prevent the piston and sleeve from lowering again. Downward pressure on the drill string forces a lug against the j-slot, causing the sleeve to rotate until the lug is aligned with a vertical slot of the j-slot.

Abstract: A downhole drilling tool 136 comprises a drillstring 138, a drilling head 140, and a freewheel 144 for transferring drive from the drillstring to the drilling head. The freewheel 144 is positioned between the drillstring 138 and the drilling head 140.

Abstract: A shank of a rotary-percussion working tool (2) has at least two, diametrically opposite locking grooves (5a, 5b) each having a locking shoulder (11) at an axial locking end (3) and spaced from a free end surface (4) of the shank (1), and an end shoulder (12) axially spaced from the locking shoulder (11) in a direction of a working tool-side end of the shank (1) and spaced from the axial locking end (3) of the shank (1) by a length (L) amounting at least to three times of a guide diameter (D) of the shank (1), and at least two entraining grooves (6a, 6b) mutually tangentially offset with respect to the locking grooves (5a, 5b), opening toward the free end surface (4), and having a tangential groove width (B) and at least one tangential, force application surface (7) extending over a contact length (K).

Abstract: In one aspect of the invention, a downhole drill string component has a shaft being axially fixed at a first location to an inner surface of an opening in a tubular body. A mechanism is axially fixed to the inner surface of the opening at a second location and is in mechanical communication with the shaft. The mechanism is adapted to elastically change a length of the shaft and is in communication with a power source. When the mechanism is energized, the length is elastically changed.

Abstract: A drill stem connection assembly includes a first drill stem section and a second drill stem section. At least one engaging feature is located at an end of the first drill stem section. At least one mating feature accepts the at least one engaging feature. The at least one mating feature is located at an end of the second drill stem section. Coupling of the respective ends of the first and second drill stem sections forms a drill stem joint. A threaded collar engages with at least one of the coupled first and second drill stem sections. When placed in a securing position, the threaded collar holds the engaging feature securely mated with the mating feature and at least partially covers the drill stem joint.

Abstract: An electrical isolation connector subassembly for interconnecting adjacent tubular drill rods of a drilling system used in drilling bore holes in earth formations, the connector comprising an electrically insulative sleeve being sandwiched between two electrically isolated subassembly components, the sleeve providing an exterior gap between the edges of the spaced apart electrically isolated components, the exterior gap having a width of less than 50 cm.

Abstract: An electrical isolation connector subassembly for interconnecting adjacent tubular drill rods of a drilling system used in drilling bore holes in earth formations, the connector comprising an electrically insulative sleeve being sandwiched between two electrically isolated subassembly components, the sleeve providing an exterior gap between the edges of the spaced apart electrically isolated components, the exterior gap having a width of less than 50 cm.

Abstract: The present invention provides drilling assembles and methods that are especially useful for a bottom hole drilling assembly for drilling/reaming/or other operations related to drilling a borehole through an earth formation. In one embodiment, the drilling assembly utilizes standard drill collars which are modified to accept force transfer sections. In another embodiment, the drilling assembly comprises a tension inducing sub which creates a force that may be used to place the bottom hole assembly or portions thereof in tension. In another embodiment, a reaming assembly is held in tension to provide a stiffer reaming assembly.

Abstract: A downhole electric power generator is disclosed in one embodiment of the invention as including an inlet channel formed in a bore of a downhole tool string component for conveying a moving downhole fluid and a turbine coupled to the inlet channel to receive the downhole fluid. The turbine converts the energy of the moving downhole fluid into rotational energy where it is stored using a flywheel. The flywheel may then be coupled to an electrical generator to convert the rotational energy to electrical energy. In certain embodiments, a continuously variable transmission may be inserted between the turbine and the flywheel. The entire generator may, in certain embodiments, be designed small enough to reside in the wall of a downhole tool.

Abstract: Drill stem elements and connections are shown with advantages such as being mechanically robust. The absence of a side access window in a sonde housing is one design feature that provides robust mechanical properties. Further advantages of sonde housings include being easy to disassemble for access to the sonde unit, or for insertion of the sonde unit. In one embodiment, a cap portion is easily secured or removed using a small allen wrench, or a hammer and a punch. The cap portion is not substantially affected or tightened by rotation of the drill stem during a drilling operation. A further advantage includes the ability to remove cap portions and pull back flexible product such as polyethylene pipe from a small exit pit.

Abstract: A swivelling device is provided for picking up or backing off a drive string after it has been stuck in a down hole. The device allows the drive string to move longitudinally and rotate. The device has a shaft rotatably mounted in a housing so that the shaft can freely rotate but can not move radially or axially relative to the housing. A frame support is moveably connected to the housing and has an aperture that is attachable to a support system capable of lifting up the drive string. A pair of biasing mechanisms bias the housing towards the frame support. When a downward force is applied to the shaft by the drive string, the housing can be displaced downwards away from the support frame. Once the downward force ceases, the biasing mechanism moves the housing back towards the support frame.

Abstract: An apparatus for bonding a transmission line to the central bore of a downhole tool includes a pre-formed interface for bonding a transmission line to the inside diameter of a downhole tool. The pre-formed interface includes a first surface that substantially conforms to the outside contour of a transmission line and a second surface that substantially conforms to the inside diameter of a downhole tool. In another aspect of the invention, a method for bonding a transmission line to the inside diameter of a downhole tool includes positioning a transmission line near the inside wall of a downhole tool and placing a mold near the transmission line and the inside wall. The method further includes injecting a bonding material into the mold and curing the bonding material such that the bonding material bonds the transmission line to the inside wall.