Abstract: A sealing system is provided for a drill bit including a bit head and a rotating bit cone. The sealing system includes a seal gland and a seal retained within the seal gland. The seal gland is defined by a radial cone surface and is further defined by a head sealing surface and an opposed cone sealing surface. At least one of the head sealing surface and opposed cone sealing surface is not cylindrical (i.e., the surface is conical and not parallel to an axis of rotation for the cone). Additionally, the radial cone surface may be conical (i.e., the surface does not extend perpendicular to the axis of rotation of the cone). The seal is radially compressed between the head sealing surface and the opposed cone sealing surface. The use of one or more conical surfaces in the gland is provided to bias the compressed seal into a preferred dynamic sealing zone.

Abstract: A drill bit bearing having a treated surface and method for preparing the same is provided. The method includes the steps of polishing at least one contacting surface of the bearing with an abrasive paste to a finish of less than about 10 ?in Ra. The surface of the polishing instrument has a coating that includes a mixture of an epoxy cement and a polymer.

Abstract: A high aspect ratio seal is provided for large roller cone drill bit having a diameter of greater than about 12¼ inches wherein the contact width is narrowed, relative to the width of the seal, to provide a desired contact width.

Abstract: A roller cone bit having an elastomeric seal with a self break-in property is disclosed. The elastomeric seal includes abrasive material on a sliding surface for facilitating break-in. Examples of abrasive materials include ground rock, hard metals, tungsten, tungsten carbide, tantalum, tantalum carbide, titanium carbide, titanium nitride, and minerals, diamonds and nanomaterial enhanced diamond.

Abstract: A drill bit includes a bit head and a rotating bit cone. A sealing system for the drill bit includes a seal gland and a seal retained within the seal gland. The seal gland is defined by a radial cone surface, a head sealing surface and an opposed cone sealing surface. At least one of the head sealing surface and opposed cone sealing surface is not cylindrical (i.e., the surface is conical and not parallel to an axis of rotation for the cone). Additionally, the radial cone surface may be conical (i.e., the surface does not extend perpendicular to the axis of rotation of the cone). The seal is radially compressed between the head sealing surface and the opposed cone sealing surface. The use of one or more conical surfaces in the gland is provided to bias the compressed seal into a preferred dynamic sealing zone.

Abstract: An elastomeric seal ring is located between each bearing pin and each cone of an earth-boring bit. An excluder ring or band is imbedded within the inner diameter of the seal ring. A portion of the inner diameter of the seal ring as well as the excluder ring are in dynamic sealing contact with the bearing pin. The excluder ring may be harder and more wear resistant than the seal ring. The excluder ring may have lubricating properties. An outer excluder ring may be located on the outer diameter of the seal ring for engaging the cone to resist rotation.

Abstract: A roller cone bit is provided that includes a companion ring positioned adjacent to the seal, wherein the companion ring is formed of a porous material that is compatible with the fluid lubricating the interface between the roller cone and the bearing pin.

Abstract: An earth boring bit has a bit body having a depending bearing pin. A cone has a cavity rotatably mounted on the bearing pin. A seal groove is formed in the cavity of the cone. An elastomeric seal ring is located within the groove and forms a seal between a base of the groove and the bearing pin. The seal ring has two side surfaces, each spaced from one of the side walls of the groove by a clearance. Elastomeric protuberances protrude from each of the side surfaces of the seal ring for non-sealing contact with one of the side walls of the groove.

Abstract: In one aspect of the invention a trenching machine for degrading natural and man-made formations, comprising a plurality of roller assemblies exteriorly mounted to a trenching boom or wheel. The rollers comprising a plurality of pointed inserts radially arranged along the wheel's outer diameter. The inserts are adapted to degrade the formation when the boom or wheel is activated.

Abstract: A composite seal gland insert for a roller cone rock bit is a polymer composite sleeve containing one or more constituents that function to significantly lower the wear of the elastomeric seal ring. A fluid lubricant film also may be used between the elastomer seal and the gland. The outer surface of the insert is profiled to provide a sealing surface against which the elastomer seal runs. The insert is installed over the bearing pin and has a surface that engages the last machined surface of the leg. A static seal, which may comprise an additional elastomeric seal, may be used beneath the gland insert to provide a pressure seal between the insert and the pin. An adhesive also may be used as the pressure seal and also to retain the gland insert in the desired position. In addition, a mechanical anti-rotation device may be used to prevent rotation of the gland insert.

Abstract: In one aspect of the invention, a roller assembly has an axle that supports opposing faces of a cylindrical body that has a plurality of pointed inserts disposed along an outer diameter of the cylindrical body. At least one of the inserts has a tip with a polycrystalline diamond bonded to a cemented metal carbide segment. The diamond has a substantially conical geometry with a 0.50 to 0.200 inch radius apex and comprises a thickness greater than 0.100 inches at the apex. The roller assembly has an internal lubrication mechanism adapted to apply lubrication between the axle and the cylindrical body.

Abstract: A roller cone bit is provided that includes a companion ring positioned exterior to a seal, wherein the companion ring includes a textured surface where the inner diameter of the companion ring contacts the bearing pin.

Abstract: A device for driving boreholes in the ground, having a rotationally driven main shaft with a shaft journal whose axis (B) forms an acute angle with respect to the axis (A) of the main shaft. A drill head is mounted such that it can rotate about the axis (B) of the shaft journal and has a circumferential region which runs on a complementary circumferential region, wherein the complementary circumferential region can be set rotating.

Abstract: Seals and sealing members are formed from a composition generally comprising a first elastomeric material and a second elastomeric material, wherein the second elastomeric material comprises a dispersion of nanosized particles disposed within a polymer matrix of the second elastomeric material. Preferred first and second elastomeric materials are fluoroelastomers, and preferred nanosized particles are fluoropolymers. The nanosized particles are sized less than about 100 nm. The composition comprises about 0.2 to 65 percent by weight of first elastomeric material, about 20 to 95 percent by weight of second elastomeric material, and about 10 to 90 percent by weight particles based on the total weight of the particles and the second elastomeric material. The composition can be used to form annular O-ring seals placed within rotary cone bits used for drilling subterranean formations, and can be used to form a selected portion of the seal or the entire seal.

Abstract: A roller cone bit is provided that includes a wear resistant diamond-like carbon coating applied to a bearing shaft, where it is in sliding contact with the bearing seal. The wear resistant diamond-like carbon coating reduces wear and corrosion of the head bearing shaft sealing surface and provides extended life to the bearing seal.

Abstract: An earth-boring bit has a bit body with a depending bearing pin and a cone rotatably mounted thereon. A seal seals between the bearing pin and the cone. An annular set of bristles is located adjacent at least part of the dynamic seal surface of the seal to protect the seal against debris.

Abstract: A roller cone bit having a sealed lubricant reservoir between a roller cone and a head section. A journal sleeve is included on the head section that circumscribes the journal bearing surface of the head section. The sleeve can axially pivot on the head section, but does not rotate thereon. The reservoir is formed into a journal bearing surface of the head section body and may be sealed by placing a seal around its periphery that extends between the journal bearing surface and journal sleeve. Sealing the reservoir results in a hydrostatic condition therein and substantially equalized pressures.

Abstract: The present disclosure includes a lubricant for use in a roller cone rock bit, where the lubricant comprises a non-grease formulation. The lubricant can comprise synthetic lubricating fluids and combinations thereof as well as combinations of synthetic fluid or fluids with mineral oil or oils. The lubricant can contain one or more additional ingredients and have a minimum viscosity of 100 centistokes at 212° F. The additional ingredients include fluid soluble or dispersed extreme pressure and antiwear additives, and solid lubricants.

Abstract: Downhole tool bearings are provided with diamond enhanced materials. The diamond enhanced materials comprise diamond grains in a matrix of tungsten or silicon carbide. A brazed diamond grit or diamond particles coated with a reactive braze may be utilized for bearing applications. Bearing rings formed at least in part with diamond enhanced material are installed on at least one of the bearing pin journal, the nose and the cone cavity. The bearing rings may be continuous rings or partial rings and attached to the journal pin or cone cavity. These may include thrust bearings, rollers, roller race, balls and ball races made of diamond enhanced material. These bearing surfaces also are formed at least in part with diamond enhanced material and attached to portions of the journal or cone bearing surfaces.

Abstract: A roller cone bit is provided that includes a wear resistant coating applied to a bearing shaft, which is attached to a roller cone. The wear resistant coating can be a tungsten/tungsten carbide composite applied by chemical vapor deposition.

Abstract: An earth bit includes a cone rotatably mounted to a shaft with a hub unit and thrust roller bearings. The hub unit is moveable between mounted and unmounted positions on the shaft, as a single unit, in a repeatable manner. The hub unit includes a pair of roller bearings positioned between inner and outer races. The outer race includes a recess extending around its outer periphery. A sealing structure is slidingly engaged with the recess to provide a seal between the cone and shaft.

Abstract: A drill bit including a bit body having an upper end adapted to be detachably secured to a drill string and at least one leg at its lower end, each leg having a downwardly and inwardly extending journal bearing, at least one roller cone mounted on each journal bearing, at least one cutting element disposed on the at least one roller cone; and a hardfacing overlay on at least a portion of at least one of an inner surface of the at least one roller cone and a surface of the journal bearing, wherein a composition of the hardfacing overlay proximate an outside surface of the hardfacing overlay is different from a composition of the hardfacing overlay proximate an interface between the hardfacing overlay and the at least a portion of at least one of the inner surface of the at least one roller cone and the surface of the journal bearing is disclosed.

Abstract: A roller cone drill bit having a bit body with at least one support arm extending from the bit body. Each support arm may have an associated spindle extending inwardly. A respective cone assembly may be rotatably disposed on each spindle. At least one diverter plug may be disposed in a hole formed in each support arm. A void space may be formed between one end of each diverter plug and the bottom of the associated hole. At least one fluid flow passageway may extend from the surface of the associated support arm to the void space to allow communication of fluid containing debris with the void space. Rotating action of the roller cone drill bit and associated cone assemblies may force packing of debris into the void space which results in biasing the diverter plug outwardly from the associated hole to contact adjacent portions of the associated cone assembly.

Abstract: A roller cone bit having an elastomeric seal with a self break-in property is disclosed. The elastomeric seal includes abrasive material on a sliding surface for facilitating break-in. Examples of abrasive materials include ground rock, hard metals, tungsten, tungsten carbide, tantalum, tantalum carbide, titanium carbide, titanium nitride, and minerals, diamonds and nanomaterial enhanced diamond.

Abstract: The invention relates to a roller assembly for a rotary roller reamer. The roller assembly includes a roller pin and a crushing roller. The crushing roller is arranged to be mounted on the roller pin and to rotate thereabout. The roller assembly is connected together so as to form a single cartridge which can be inserted into a pocket of the rotary roller reamer and secured thereto using a single fastener device.

Abstract: A rock bit includes a shaft and a cone mounted for rotation about the shaft at a journal bearing. A seal gland for the rock bit is defined at least by the shaft and the cone. A compressible seal ring is positioned within the seal gland. A thermal insulating ring is installed within the seal gland and positioned between the compressible seal ring itself and the journal bearing to insulate the compressible seal ring from heat radiating from the journal bearing.

Abstract: A bit for drilling subterranean formations that includes a bit body including a bearing surface; a cutting structure mounted on the bit body, and including a bearing surface, and an annular seal for retaining a grease between the bearing surfaces, the annular seal comprising a flexible and resilient seal body formed from an elastomer composition, wherein the elastomer composition comprises an elastomer material, a curing agent, and 10% or less by volume of a nanomaterial additive selected from one of nanotubes and clustered nanodiamonds is disclosed.

Abstract: A roller cone drill bit having a bit body with at least one support arm extending therefrom. Each support arm may have an interior surface and an exterior surface with an associated spindle extending inwardly from the interior surface. A respective cone assembly may be rotatably disposed on each spindle. A gap may be formed between interior portions of each cone assembly and exterior portions of the associated spindle with a fluid seal disposed in the gap to block fluid flow therethrough. Each cone assembly may include a generally circular backface disposed adjacent to the interior surface of the associated support arm. At least one fluid passageway may extend through each support arm to allow communication of fluid from the interior surface to an exterior surface of the support arm. A debris diverter insert having a generally hollow bore may be disposed within each fluid passageway.

Abstract: A journal bearing element for use in forming a roller cone bit coupled to a bearing shaft to prevent circumferential sliding. Also included are material compositions of the journal bearing element. A journal bearing element is fixed in place relative to a head section and comprised of dense high purity powdered metal alloys with uniform micro-structure. A preferred material is comprised of a metal made of a carbon content of about 2.3% by weight, chromium of about 14% by weight, vanadium of about 9% by weight, and molybdenum at about 1% by weight.

Abstract: The preferred embodiments are directed toward methods and apparatus for manufacturing components for earth-boring drill bits. In the preferred embodiments, a portion of the component is coated and the component is exposed to a carbon-rich environment at an elevated temperature. During this exposure, some portions of the component are not coated. The preferred embodiments further comprise coating the areas that were exposed to the carbon-rich environment and exposing the component to an elevated temperature in an environment with carbon present. In one embodiment, a drill leg is coated (with the exception of the journal pin) and then exposed to a carbon-rich environment at an elevated temperature. In this embodiment, the journal pin is then coated and the drill leg is exposed to an elevated temperature with a percentage of carbon that is less than the initial carbon-rich environment.

Abstract: A drill bit and seal assembly therefor include a seal gland, an elastomeric sealing seal disposed in the seal gland and having a dynamic sealing surface and a static sealing surface, and at least one auxiliary elastomeric annular seal member disposed between the static sealing surface of the sealing seal and the seal gland. The auxiliary annular seal member serves to prevent relative movement of the sealing seal relative to the surfaces of the seal gland and to permit sealing seals of various cross-sections and shapes to adapt to and function with a conventionally sized and shaped gland. The auxiliary annular seal member is sized and configured and its material properties selected so as to impart the appropriate squeeze to the sealing seal to provide the desired contact pressure and footprint. Choice of the appropriate auxiliary seal member may permit the same sized seal to be employed in seal glands of differing sizes.

Abstract: An earth boring bit has a bit body with at least one bearing pin. A cone is rotatably mounted on the bearing pin. A seal assembly is located between the cone and the bearing pin, the seal assembly having at least one flexible seal member. A flexible pressure compensating diaphragm is mounted in the body. The diaphragm has one side adapted to be exposed to borehole fluids and another side in contact with lubricant contained in bearing spaces between the cone and the bearing pin. The flexible seal member and the diaphragm are formed of a fluorinated elastomer. The elastomer is either a perfluoroelastomer (FFKM) or a fluoroelastomer (FKM).

Abstract: A metal face seal for an earth boring drill bit where the drill bit has a bit body, at least one bit leg, a bearing pin on each bit leg, and a cone rotatably mounted on each bearing pin. The metal face seal is located in the cavity formed between the interior surface of the cone and the bearing pin. The metal face seal consists of a rigid seal ring having a forward surface that engages a rotating seal surface of the cone. An energizer ring biases the rigid seal ring toward the rotating seal surface. A secondary seal engages the bearing pin surface, the energizer ring, and the rigid seal ring. The secondary seal ring has a protuberance on its forward side for filling void spaces between the energizer ring, the rigid seal ring, and the secondary seal ring.

Abstract: An earth bit seal includes a magnetic ring that determines how strongly the earth bit seal engages a lug and/or cone of an earth bit. The earth bit seal also includes a flexible ring positioned away from any dynamic sealing surfaces that engage the lug or cone. The flexible ring is positioned away from the dynamic sealing surfaces so that, if it becomes impregnated with debris, it will not act as an abrasive ring that undesirably removes material from them, or from the lug and cone.

Abstract: An earth boring bit has a bit body with a depending bearing pin. An insert ring is mounted on the bearing pin. The insert ring has an inner diameter greater than an outer diameter of the bearing pin, defining a clearance between the insert ring and the bearing pin to allow the insert ring to float relative to an axis of the bearing pin. An inner seal is in sealing engagement with the bearing pin and the inner diameter of the insert ring. A cone is rotatably mounted on the bearing pin, the cone having a cavity containing an outer seal groove. An outer seal located in the outer seal groove is in dynamic sealing engagement with an outer diameter of the insert ring. An anti-rotation member engages a portion of the insert ring to prevent rotation of the insert ring.

Abstract: Self relieving seals of this invention comprise an elastomeric seal body having a first sealing surface and a second sealing surface for contact with respective drill bit sealing surfaces. The seal includes a pair of external surfaces that each extend along the seal body between the first and second sealing surfaces. The seal includes one or more relief ports that are disposed through the seal body and that have openings through each of the seal body external surfaces. The relief port can be specially configured, e.g., have different diameter sections of constant or variable dimensions, to provide a degree of control over pressure equalization through the seal body when the seal is loaded within the drill bit. The seal may include an element, e.g., solid, tubular, or porous, disposed within the relief port to provide a further desired degree of control over pressure equalization through the seal when the seal is loaded within the drill bit.

Abstract: An earth boring bit has a bearing pin with a sleeve mounted on it. The sleeve is fixed against rotation but able to float relative to the bearing pin. A cone fits over and forms a bearing surface with the sleeve. The sleeve and bearing pin are configured to have a clearance between them that has a forward portion that progressively decreases in a rearward direction. The clearance progressively decreases in a forward direction from the rearward end of the sleeve. The cone and the sleeve are able to tilt in unison with each other relative to the bearing pin when the bit is loaded.

Abstract: A seal element (70) for providing a static or dynamic seal between two components (74, 78) in a downhole tool includes a polymer host material (212) and a plurality of nanostructures (220) forming a nanocomposite material (210). The polymer host material (212) has a plurality of regions of free volume (222) that receive the nanostructures (220). The nanostructures (220) and the polymer host material (212) form interfacial interactions that improve the useful life of the seal element (70) by minimizing seal failures associated with explosive decompression, extrusion, spiral failure, abrasion, temperature degradation and the like.

Abstract: A seal assembly for sealing between a journal shaft and a rotating cone cutter of a drill bit. In an embodiment, the seal assembly comprises a seal gland positioned between the journal shaft and the cone cutter. In addition, the seal assembly comprises an annular seal body disposed about the journal shaft within an annular recess. The seal body comprises a dynamic sealing surface at its outer diameter D1 that forms a dynamic seal with the sealing surface of the recess and a static sealing surface at its inner diameter D2 that forms a static seal with an outer bearing surface of the journal shaft.

Abstract: An earth boring bit has a bearing pin with a sleeve mounted on it. The sleeve is fixed against rotation but able to float relative to the bearing pin. A cone fits over and forms a bearing surface with the sleeve. The sleeve and bearing pin are configured to have a clearance between them that has a forward portion that progressively decreases in a rearward direction. The clearance progressively decreases in a forward direction from the rearward end of the sleeve. The cone and the sleeve are able to tilt in unison with each other relative to the bearing pin when the bit is loaded.

Abstract: An earth-boring bit has a bit body with a depending bearing pin and a cone rotatably mounted thereon. A seal seals between the bearing pin and the cone. An annular set of bristles is located adjacent at least part of the dynamic seal surface of the seal to protect the seal against debris.

Abstract: A lubricating nutating single cone drill bit 10 is disclosed. Bit 10 includes bit shank 12 with an axially skewed journal 18 rotatably retaining cutter body 22. Bearings (26, 28, 30, 32) can enable rotation of the cutter body 22. Lubricant is dispensed to a gap between the axially skewed journal 18 and cutter body 22 from lubricant chamber 76 having plunger 80 acted on by an annulus fluid, the gap bounded by first 66 and second 68 radial dynamic seals. A fluid passage 90 extending through the bit 10 is in communication with fluid inlet port 88 on the proximal end 16 of the bit shank 12. Fluid passage 90 is in further communication with a first fluid outlet port 98 on the distal end 36 of the axially skewed journal 18 and with a second fluid outlet port 94 formed on a lateral portion of bit shank 12.

Abstract: An earth bit includes a cutting cone rotatably mounted to a lug with a journal. A sealing member is sealingly engaged with the cutting cone and a wear ring carried by the lug. The wear ring is dynamically engaged with the first sealing member and statically engaged with the lug.

Abstract: An earth bit includes a cutting cone rotatably mounted to a lug with a hub unit. A sealing member is positioned to provide a seal between the cutting cone and lug. The sealing member includes an O-ring core enclosed by a sleeve having a seam extending annularly around it. The seam restricts the rotation of the sleeve around the O-ring core.

Abstract: An earth boring bit has a bit body having a depending bearing pin. A cone has a cavity rotatably mounted on the bearing pin. A seal groove formed in the cavity of the cone. An elastomeric seal ring is located within the groove and forms a seal between a base of the groove and the bearing pin. The seal ring has two side surfaces, each spaced from one of the side walls of the groove by a clearance. Elastomeric protuberances protrude from each of the side surfaces of the seal ring for non-sealing contact with one of the side walls of the groove.

Abstract: A roller cone drill bit and a method for designing thereof. The roller cone drill bit includes a bit body configured to be coupled to a drill string and a journal depending from the bit body. A split roller cone is rotatably attached to the journal. The split roller cone includes an upper section and a lower section. The upper section has a plurality of cutting elements disposed at selected positions thereon. The lower section has a plurality of cutting elements disposed at selected positions thereon. The lower section is able to rotate independently of the upper section.

Abstract: An earth-boring bit has a mechanical face seal assembly with PCD faces. The bit has a bearing shaft with a cone rotatably mounted on the bearing shaft. The seal locates between the bearing shaft and the cone for sealing lubricant therein. The seal includes at least one rigid seal ring having a cemented carbide body and an annular PCD face located on it. The mating face may also be of a PCD material. The cemented carbide body contains a binder that migrates into the PCD face while the PCD face is being formed. A binder-free region is leached on the surface of the PCD face.

Abstract: A texture pattern is applied to bearing surfaces of earth-boring bits, especially the bearings of earth boring bits of the roller cutter variety. The textured surface that may be applied to either or both sides of the thrust washer faces, bearing faces, inlays, or thrust shoulders, or a combination thereof.

Abstract: A rolling cone earth boring bit has a diverter and an arcuate segment located between the bit leg and the back face of the cone to divert debris from the seal gland area. The diverter has an oblong or oval base that inserts into a mating hole in a last machined surface of the bit. The diverter has a head that is wedge-shaped and protrudes from the hole into a clearance between the back face and the last machined surface. The head has an inner side that is spaced from an annular wall of the back face by a small uniform clearance. The head has an outer side that is oblique to the annular wall of the back face region to divert debris from the clearance. The segment is spaced from the diverter and is concentric to an axis of the bearing pin.

Abstract: A drill bit (100) for drilling a wellbore that traverses subterranean formations includes a drill bit body (106) having a plurality of journal pins (112), each having a bearing surface (128), and a rotary cutter (104) rotatably mounted on each journal pin (112), each rotary cutter (104) including a bearing surface (126). A pressure-compensated reservoir (130) is in fluid communication with the bearing surfaces (126, 128) and has a lubricant therein. A seal element (144) is positioned between each journal pin (112) and rotary cutter (104) and retains the lubricant in the bearing surfaces (126, 128). The seal element (144) is formed from a nanocomposite material including a polymer host material and a plurality of nanostructures.