Abstract: This disclosure relates in general to a method and system for controlling a drilling system for drilling a borehole in an earth formation. More specifically, but not by way of limitation, embodiments of the present invention provide systems and methods for controlling dynamic interactions between the drilling system for drilling the borehole and an inner surface of the borehole being drilled to steer the drilling system to directionally drill the borehole. In another embodiment of the present invention, data regarding the functioning of the drilling system as it drills the borehole may be sensed and interactions between the drilling system for drilling the borehole and an inner surface of the borehole may be controlled in response to the sensed data to control the drilling system as the borehole is being drilled.

Abstract: A make-up/break-out device for use with a hammer used in horizontal directional drilling operations. The hammer comprises a drill bit assembly and a housing that are connected via low helix angle threads. The make-up/break-out device is used with the hammer to tighten or loosen the connection between the drill bit assembly and the housing. The make-up/break-out device comprises a vise arm, a lever arm, and drive arm.

Abstract: This disclosure relates in general to a method and a system for directionally drilling a borehole with a rotary drilling system. More specifically, but not by way of limitation, methods and system provide for controlling motion of the rotary drilling system in the borehole when a side force is applied to the drilling system to bias or focus the motion so that the drilling system directionally drills the borehole through an earth formation. In certain aspects, side cutting of a sidewall of the borehole by a drill bit under an applied side force is controlled by a geostationary element to provide for directional side cutting and, as a result, directional drilling of the borehole through the earth formation. In other aspects, a non-concentrically coupled gauge pad assembly may rotate with the drilling system and bias or focus the applied side force.

Abstract: A deflector assembly includes two deflectors that can cooperate for directing a bullnose assembly toward an intended bore in a multi-bore well based on a configuration of the bullnose assembly without requiring use of gravitational forces or requiring the assembly to be oriented in a certain manner. The deflectors can cooperate by being spaced by a certain amount that, depending on if the amount is less than or greater than a longitudinal length and diameter of a bullnose of the bullnose assembly, can allow the bullnose assembly to be diverted toward the intended bore.

Abstract: A system and methodology provide control over the directional drilling of a wellbore while enabling additional functionality. A rotational valve is mounted within a drill collar of a rotary steerable system to control flow of actuating fluid to one or more steering pads which are selectively moved in a lateral direction with respect to the rotary steerable system. The rotational valve also is controlled to carry out at least one additional function while controlling the direction of drilling.

Abstract: A technique facilitates the drilling of deviated wellbores. A steerable drilling system is formed with a pair of components pivotably mounted with respect to each other. A removable strike ring is mounted to one of the steerable drilling system components and is positioned to engage a corresponding strike ring in a manner which limits the maximum pivot angle between the steerable drilling system components. By interchanging the removable strike ring with other removable strike rings, the maximum pivot angle can be adjusted in the field to accommodate drilling of a wider variety of deviated wellbores.

Abstract: One aspect of the present disclosure relates to a dual drive drilling system having a plurality of drill rods that make up a drill string and a steering element for controlling the path of the drill string. The dual drive drilling system also includes a drill bit located near the end of the drill string, a first rotational drive for controlling the rotation of a steering element, and a second rotational drive for controlling the rotation of a drill bit. Further the dual drive drilling system also includes a joystick capable of moving along a first and second axis for controlling both the first and second rotational drives, wherein the movement of the joystick along the first axis controls rotation of the first rotational drive, and the movement of the joystick along the second axis controls rotation of the second rotational drive.

Abstract: A bottom hole assembly for drilling a deviated wellbore is provided. The bottom hole assembly includes a drill bit and a connected rotary steerable drilling system, or RSS. The RSS includes one or more orientation sensors, a steering unit configured to direct a force through the drill bit and against a rock formation, control electronics designed to send control signals to the steering unit, and power electronics. The steering unit transforms electrical power to linear displacement and force using linear actuators acting off-center to the longitudinal axis of the drill string.

Abstract: A drilling system comprising a rotatable drill pipe 12 connected to a tractor unit 10, and a steerable drilling system 18, 20, 22, connected to and movable by the tractor unit 10.

Abstract: A motor steering system includes a drill collar, a transmitter circuit having a power transmitting coil, a rotor, and a receiver circuit having a power receiving coil. The transmitter circuit is coupled to the drill collar and the receiver circuit is coupled to the rotor such that the transmitter circuit and the receiver circuit are positioned with respect to one another such that power is coupled from the power transmitting coil to the power receiving coil whereby the drill collar provides electric power to the rotor.

Abstract: A method and apparatus for estimating the instantaneous rotational speed of a bottom hole assembly at the lower end of a drill string. In one embodiment, a method includes driving the drill string by a drilling mechanism at the upper end of the drill string. A fundamental frequency of stick-slip oscillations suffered by the drill string is estimated. Variations in a drive torque of the drilling mechanism are determined. Known torsional compliance of the drill string is combined with the variations in the drive torque. An output signal representing the instantaneous rotational speed is provided.

Abstract: An apparatus for use in a wellbore is provided, which in one embodiment includes a drilling motor and a steering unit placed about a shaft between a lower section of a stator in the motor and a drill bit. The steering unit includes a substantially non-rotating member and a force application member on the non-rotating member configured to radially extend the force application member from the non-rotating member. In another embodiment, the steering unit may include, rotating member configured to rotate a drill bit, a steering member configured to orient the drill bit along a selected direction, a first steering device configured to orient the steering member in the wellbore, and a second steering device configured to maintain orientation of the steering member when drilling the wellbore.

Abstract: A system and methodology provide control over the directional drilling of a wellbore. A rotational valve is mounted within a drill collar of a rotary steerable system to enable selective actuation of one or more steering pads on the drill collar via an actuating fluid. The rotational valve is controlled via a motor and designed to provide enhanced control over the flow of actuating fluid to the steering pads.

Abstract: An assembly for housing a beacon comprising a number of tools for tracking and locating a drill bit. The assembly is for use as part of a drill string for horizontal directional drilling applications. The housing allows the beacon to be loaded at an end, and provides a side window at an opposite end for viewing the orientation of the beacon within the housing. The housing comprises a locating tab for pairing with a locating slot of the beacon to provide proper orientation. The window has a removable cover to secure the beacon when the access window is not needed for inspection of the beacon.

Abstract: A steering head for use with a casing, the steering head having a generally cylindrical body with a first body end with a lead edge, a second body end with a rear edge, and a body surface extending from the lead edge to the rear edge, an outer tube with an internal side generally facing the body surface, the outer tube extending from the first body end to the second body end, and a steering flap disposed on an external side of the outer tube having a first flap face facing radially inwardly and a second flap face facing radially outwardly. A biased hinge is secured to both the outer tube and the steering flap, the biased hinge being operative to retract the steering flap into a retracted position from an extending position.

Abstract: The present invention relates to a drilling system with a multi-function drill head used in, among other applications, oil and gas drilling. The system is used to enhance the effective permeability of an oil and/or gas reservoir by drilling or cutting new structures into the reservoir. The system is capable of cutting straight bores, radius bores, or side panels, by water jets alone or in combination with lasers. In various embodiments, a device for remotely controlling the mode of the system by variations in the pressure of a drilling fluid is also provided, allowing an operator to switch between various modes (straight drilling, radius bore drilling, panel cutting, etc.) without withdrawing the drill string from underground.

Abstract: Apparatus and methods are disclosed for directionally drilling an earth formation where magnet arrays are utilized to provide net lateral force between a first member coupled to a drill bit and another member that either extends through or around the first member.

Abstract: A dynamic steering tool for use with a horizontal directional drilling machine. The tool comprises and inner member, an outer member, a steering member, a drill stem, and a drill bit. The drill stem extends from within a borehole to the surface while the outer member only extends the length of the inner member within the borehole. The outer member is powered via the use of a progressive cavity motor. In operation, the drill stem, inner member, and drill bit rotate in a clockwise position while the outer member rotates in a counterclockwise direction. Rotating the outer member opposite the inner member allows the outer member to remain stationary and cause the tool to steer while the inner member continues to rotate.

Abstract: A technique facilitates downhole drilling applications by providing a universal joint. The universal joint has a high load carrying capability presented in a compact and simple configuration. The high load carrying capability is achieved by techniques employing unique load transfer mechanisms. For example, higher load capability may be provided by a load sharing principal in which torque loads are jointly transmitted through universal joint pins and the side faces of a universal joint cross. The higher load capability also may be achieved by transferring loads through a monolithic cross having integral pins and a split yoke/clevis assembly. In another embodiment, higher load capability results from using universal joint pins inserted from the inside of the universal joint and screwed outwardly until full engagement with the joint yokes is achieved. Each of the universal joint embodiments also may be designed to enable pressure-sealed flow of drilling mud through the joint.

Abstract: A drilling assembly includes a hydraulic jet disposed on a downhole end of a fluid line, and one or more adjustable jet nozzles on the hydraulic jet in multiple angular orientations relative to a central axis of the hydraulic jet. The one or more adjustable jet nozzles provide fluid pressure to penetrate a formation and cut multiple angular channels.

Abstract: Systems and methods for providing a casing exit include a casing section having a generally cylindrical outer sleeve including a proximal end and a distal end. The outer sleeve may define an outer window extending between the proximal end and the distal end. A generally cylindrical inner sleeve may be received within the outer sleeve and may define an inner window. The inner sleeve may be moveable between a first position in which the inner window is misaligned with the outer window and the inner sleeve substantially closes the outer window, and a second position in which the inner window is aligned with the outer window.

Abstract: A technique facilitates drilling of wellbores or other types of bore holes in a variety of applications. A steerable system or other well tool is designed with a plurality of actuators which are positioned to provide controlled steering during a drilling operation. Each actuator includes at least one loose element or ball slidably mounted in a corresponding sleeve. Pressurized fluid is used to provide controlled movement of the elements along the corresponding sleeves of the actuators. The controlled movement of the elements assists in the provision of steering or other control over the well tool during the drilling operation.

Abstract: A motor includes: a rotor including an undulated surface; a rod disposed about the rotor; and a coil disposed about the rod to induce shape changes in the rod, which in turn impart forces to the undulated surface to rotate the rotor.

Abstract: A lateral wellbore completion apparatus may include a flow-through deflector having a deflector face and a junction string that includes a junction block cooperative to mate with the deflector face, a downhole device, and an inductive coupler electrically connected to the downhole device. A method may include anchoring the deflector in a main bore, making-up at the drilling surface a junction string that includes a junction block, a completion string section having a downhole device, and a secondary inductive coupler electrically connected to the downhole device, running the junction string into the main bore, deflecting the completion string section into the lateral bore, and landing the junction block on the deflector face thereby communicatively coupling the secondary and primary inductive couplers.

Abstract: A system and methods for drilling a well in a field having an existing well are provided. Specifically a method of drilling a new well in a field having an existing well includes drilling the new well using a bottom hole assembly (BHA) having a drill collar divided by an insulated gap, generating a current on the drill collar of the BHA while drilling the new well, and measuring from the existing well a magnetic field caused by the current on the drill collar of the BHA. Using measurements of the magnetic field, a relative position of the new well to the existing well may be determined.

Abstract: A rotary steerable system (“RSS”) includes a drive coupling having a first section adapted for connection within a drill string and a second section adapted for supporting a drill bit. A flexible joint connects the first section to the second section for transmitting drilling loads, such as torque and weight, therebetween and permitting pivoting of the second relative to the first section. A tubular sleeve is disposed about the flexible joint and at least portions of the first section and the second section. The tubular sleeve is connected to the second section for movement therewith and is sized to permit pivoting movement of the tubular sleeve relative to the portion of the first section disposed therein. At least three actuators are carried by the portion of the drive coupling's first section that is disposed within the tubular sleeve for applying a pivoting force to an inner surface of the tubular sleeve when activated.

Abstract: A steerable system comprises a first rotatable housing (22), a second rotatable housing (24) connected to the first rotatable housing (22) by an adjustable joint (26), a cam member (42) held against rotation, in use, and cam follower means cooperable with the cam member (42) and moveable to drive the second rotatable housing (24) for movement relative to the first rotatable housing (22) about the adjustable joint (26).

Abstract: In certain embodiments, a steerable drilling tool is provided including a rotatable shaft extending through a housing where the shaft and the housing are separated by at least one bearing or two sets of bearings, the shaft having a first portion terminating at a first end of the shaft and a second portion terminating at a second end of the shaft. The steerable drilling tool may further include a drill bit structure operatively coupled to the first portion and a steering subsystem comprising a pair of bearings operatively coupled to the first portion. The steering subsystem may be configured to angulate the shaft by exerting force substantially through the pair of bearings. In certain embodiments, the first portion is between the first end and about one-third of the length of the shaft from the first end towards the second end.

Abstract: A method of controlling the direction of drilling comprising: providing a drill bit comprising mechanical cutting means forming a bit face and a plurality of nozzles for ejecting drilling fluid arranged at different azimuthal positions with respect to the bit face, and an intermediate space between an inlet port of the drill bit and the plurality of nozzles; rotating the drill bit while passing drilling fluid comprising solids through the intermediate space and the plurality of nozzles, so as to deepen the borehole; and modifying solids concentration of drilling fluid portions flowing through the plurality of nozzles while rotating the drill bit, so that the solids concentration, for the drilling fluid portion flowing through each of the nozzles, is relatively increased when the respective nozzle is in a selected first angular sector of the borehole bottom, as compared to a second angular sector.

Abstract: A gas turbodrill with an adjustable bent housing for use in a spur lateral drilling application. The gas turbodrill includes a high-speed gas turbine, a gearbox assembly, a pivoting shaft connection point, a gimbal assembly comprising a hollow ball and socket joint, a bearing assembly and drill bit assembly. The gas turbodrill gimbal assembly enabling a bend through an angle of up to 5 degrees while drilling. Springs and the application of pressure will lock the bend in place once drilling commences to facilitate lateral drilling of the spur.

Abstract: A mechanism for adjusting the relative angular orientation between two coaxial components includes a housing, a mandrel disposed in the housing, a lower ratchet member disposed around the mandrel, wherein a lower engagement interface between the lower ratchet member and the mandrel restricts relative rotation between the lower ratchet member and the mandrel, an upper ratchet member disposed around the mandrel, wherein an upper engagement interface between the upper ratchet member and the mandrel restricts relative rotation between the upper ratchet member and the mandrel, and a central sleeve disposed around the mandrel, wherein an outer engagement interface between the central sleeve and the housing restricts relative rotation between the central sleeve and the housing, wherein the central sleeve has an upper position configured to transmit torque between the upper ratchet member and the housing and a lower position configured to transfer torque between the lower ratchet member and housing.

Abstract: The invention relates to a system and method for radially expanding a tubular element. The method comprises the steps of bending the tubular element radially outward and in axially reverse direction so as to form an expanded tubular section extending around an unexpanded tubular section, wherein bending occurs in a bending zone; increasing the length of the expanded tubular section by pushing the unexpanded tubular section in axial direction relative to the expanded tubular section; operating a drill string, which extends through the unexpanded tubular section and is provided with a drill bit at a downhole end thereof, to drill a borehole; and operating directional drilling means, which are coupled to the drill string, to deviate the borehole and direct the borehole along a predetermined path.

Abstract: A directional drilling system and method are provided for directional drilling a borehole by continuous rotating of the drill string in combination with an arrangement of drilling motor assemblies at the lower end of the drill string to effect drilling along a curved path and a substantially straight path. A first drilling motor assembly is coupled to a drill bit and operable to rotate the drill bit to effect drilling of the borehole. A second drilling motor assembly, positioned on the drill string above the first drilling motor assembly, is operable to rotate the first drilling motor assembly in a direction opposite the direction of rotation imparted to the drill string from the surface and to the drill bit by the first drilling motor assembly.

Abstract: A system and method is provided for drilling a wellbore using a rotary drill bit with a bit body having a plurality of mechanical cutters to cut away formation material as the wellbore is formed; and a directed energy mechanism to direct energy into the formation. The energy from the directed energy mechanism is used to enhance the cutting of the mechanical cutters by fracturing surrounding material to facilitate drilling in the direction of the directed energy.

Abstract: A method of steering a drilling operation of a well using rock stress measurements. The method includes obtaining well data from at least one logging while drilling tool in the well, where the well data includes stress direction information, generating, using a central processing unit (CPU), a well trajectory using survey data from the well, where the well trajectory includes a borehole direction, determining, using the CPU, a direction of minimum horizontal stress using the well data, and comparing, using the CPU, the direction of minimum horizontal stress to the borehole direction to determine that a directional criteria is not satisfied. The method further includes in response to determining that the directional criteria is not satisfied, generating an updated well trajectory that satisfies the directional criteria and adjusting the drilling operation using the updated well trajectory.

Abstract: A drill collar formed substantially entirely from a metal matrix material and one or more metal alloys, the drill collar being produced through a molding process. The metal matrix material of the drill collar minimizes lateral movement and vibration during drilling operations, while providing a weight greater than that of conventional drill collar materials, thereby enabling construction of drill collars and bottom hole assemblies having a reduced length.

Abstract: A lateral wellbore is formed from a high side of a horizontal portion of a primary wellbore with a drill bit assembly that has a selectively extendable pilot bit. The drill bit assembly is mounted on a lower end of a drill string. A bit guide is disposed adjacent the drill bit assembly for urging the drill bit assembly in a lateral direction against the high side of the primary wellbore. Rotating the drill bit assembly while urging the drill bit assembly upward creates a groove in a subterranean formation adjacent the primary wellbore. This forms a ledge at a far end of the groove. The drill string is then drawn back from the groove, and the pilot bit is deployed. Urging the drill bit assembly forward engages the pilot bit with the ledge, providing leverage for retaining the drill bit assembly in an orientation for excavating the lateral wellbore.

Abstract: A downhole steering tool includes distinct hydraulic and electronics modules deployed about a shaft. The hydraulics module includes a plurality of hydraulically actuated blades. The electronics module includes electronic circuitry configured to control blade actuation. The hydraulics and electronics modules are physically and electrically connected to one another via a timed connection.

Abstract: A drill bit direction system and method is disclosed that modifies or biases the stochastic movement of the drill bit and/or stochastic interactions between the drill bit and an inner-wall of a borehole being drilled by a drilling system to change the direction of drilling of the drilling system. The direction of the drill bit is monitored to determine if the direction happens to align in some way with a preferred direction. If the direction isn't close enough to a preferred direction, a biasing mechanism modifies the stochastic movement in an attempt to modify the direction closer to the preferred direction. Any of a number of biasing mechanisms can be used. Some embodiments can resort to conventional steering mechanisms to supplement the biasing mechanism.

Abstract: A steering head for use with a casing, the steering head having a generally cylindrical body with a first body end with a lead edge, a second body end with a rear edge, and a body surface extending from the lead edge to the rear edge, an outer tube with an internal side generally facing the body surface, the outer tube extending from the first body end to the second body end, and a steering flap disposed on an external side of the outer tube having a first flap face facing radially inwardly and a second flap face facing radially outwardly. A biased hinge is secured to both the outer tube and the steering flap, the biased hinge being operative to retract the steering flap into a retracted position from an extending position.

Abstract: This disclosure relates in general to a method and a system for directionally drilling a borehole with a rotary drilling system. More specifically, but not by way of limitation, methods and system provide for controlling motion of the rotary drilling system in the borehole when a side force is applied to the drilling system to bias or focus the motion so that the drilling system directionally drills the borehole through an earth formation. In certain aspects, side cutting of a sidewall of the borehole by a drill bit under an applied side force is controlled by a geostationary element to provide for directional side cutting and, as a result, directional drilling of the borehole through the earth formation. In other aspects, a non-concentrically coupled gauge pad assembly may rotate with the drilling system and bias or focus the applied side force.

Abstract: A drill bit in one aspect includes a cutting device on a selected section of the drill bit, which cutting device is configured to cut formation on the high side of a wellbore during drilling of the wellbore. In one aspect, the cutting device comprises a cutting element disposed on a substantially non-rotating member placed around the selected section. In another aspect, the selected section may be a gage section of the drill bit.

Abstract: A dual pipe drill string system having increased fluid flow. The dual pipe system comprises a plurality of pipe sections, each pipe section having an inner rod and an outer pipe. The inner rod and the outer pipe of each pipe section may be coupled to the inner rod and outer pipe of an adjacent pipe section. An annulus between the inner rod and the outer pipe defines a fluid flow path through the dual pipe system. The outer pipe defines a shoulder at each end of an individual pipe section. The inner rod defines at least one stop for maintaining the inner rod within the outer pipe. A spacing assembly disposed around the circumference of the inner rod defines paths for fluid flow and maintains a minimum distance between the stop and the shoulder at one end of outer pipe of the pipe section.

Abstract: An apparatus and method for improving control over the milling force applied to a milling bit that is turned through a rotary drive to form a hole in a wellbore casing. A bit-weighting sub is applied between the tubing used to lower the rotary drive's motor into the wellbore and the rotary drive itself, the sub serving to take the weight of the tubing off the rotary drive when the motor lands in operative connection with the drive, and further serving to apply a known milling force to the drive (and thus to the bit) independent of the weight of the tubing. In a preferred form the sub includes a spring that is compressed against the drive when the tubing and motor are landed.

Abstract: A drilling assembly comprises a drill bit that includes a bit body intermediate a working face and a shank. An indenting member adapted to guide the drill bit protrudes from the working face. A flexible portion is disposed above the bit body.

Abstract: The present invention is directed to a fluid conveyed thruster for use in combination with a bottom hole assembly connected to a drill string during drilling operations. The fluid conveyed thruster comprises a continuous passage comprising a narrowed portion and an intersection. Fluid passing through the continuous passage of the fluid conveyed thruster accelerates as it passes through the narrowed portion and the intersection. The acceleration of fluid exiting the fluid conveyed thruster urges the tool forward and in turn urges the bottom hole assembly forward within a wellbore. The fluid conveyed thruster extends the reach of the bottom hole assembly and the drill string within the wellbore.

Abstract: A steerable drilling system comprising a bottom hole assembly (18) including an upper section (22) and a steering section (24), a swivel (26) permitting adjustment of the orientation of an axis of the steering section (24) relative to that of the upper section (22), a downhole motor operative to drive the steering section (24) for rotation relative to the upper section (22), and a plurality of actuators (34) operable to control the orientation of the axis of the steering section (24) relative to that of the upper section (22), the (actuators 34) being mounted upon one of the steering section (24) and the upper section (22,) a high speed sliding contact being formed between the actuators (34) and the other of the steering section (24) and the upper section (22).

Abstract: A method for producing a horizontally drilled bore hole in the ground includes the steps of producing a pit having a circular cross-section; lowering a horizontal drilling device into the pit, the horizontal drilling device having a circular cross-section in at least part of the section in which it is positioned once it is lowered into the pit; and producing a horizontally drilled bore hole using the horizontal drilling device.

Abstract: This invention relates to braking mechanism for a downhole tool such as a steering tool. The braking mechanism comprises: a body adapted for mounting upon the tool; at least one braking member which is movably mounted upon the body; a resilient biasing means biasing the braking member away from the body; and a damping mechanism connected to the braking member, the damping mechanism providing a damping force opposing movements of the braking member relative to the body, the damping force being dependent upon the rate of movement of the braking member.

Abstract: A steering head for use with a casing, the steering head having a body with a first body end with a lead edge, a second body end with a rear edge, and a body surface extending from the lead edge to the rear edge, an outer tube with an internal side generally facing the body surface, the outer tube extending from the first body end to the second body end, and a steering flap disposed on an external side of the outer tube having a first flap face facing radially inwardly and a second flap face facing radially outwardly. A fluid dispenser is disposed in a void defined between the outer tube and the body.