Structure Of Brake Element Patents (Class 188/73.1)
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Patent number: 12253130Abstract: A pad for disc brakes for railway vehicles includes a base plate, a plurality of friction elements fixed to the base plate, and a plurality of spacers, each of which is mounted between the base plate and a respective friction element. At least one fixing hole is obtained in each one of the spacers, which is engaged by a respective rivet to lock the friction element to the base plate. Each one of the spacers includes a plurality of metal plaques, each having a fixing hole obtained in the plaque. The metal plaques are stacked on top of one another so that the respective fixing holes coincide.Type: GrantFiled: April 7, 2022Date of Patent: March 18, 2025Assignees: COFREN S.R.L., POLI S.R.L.Inventors: Vittorio De Soccio, Giuseppe Russo, Roberto Boffelli
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Patent number: 12152646Abstract: A friction device for a vehicle having a flanged wheel (with a wheel flange and wheel tread) includes a backing plate and a friction structure. The backing plate may interface with a brake actuator of the vehicle. The friction structure is attached to the backing plate and comprises a friction material; the friction structure has a longitudinal flange side, a longitudinal rim side, and two opposing ends, and defines a brake surface for engaging the flanged wheel for braking. The friction structure includes an extended volume portion of the friction material on the longitudinal flange side, which defines a flange contact region of the brake surface. The flange contact region may at least partially engage the flange and to align the friction device with the wheel tread, e.g., the flange contact region may be complementary in shape to at least part of the flange.Type: GrantFiled: October 21, 2021Date of Patent: November 26, 2024Assignee: RFPC Holding Corp.Inventor: Alan Gary Bowden
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Patent number: 12123468Abstract: A brake pad for a bicycle includes a friction member and a support plate. The friction member configured to contact a disc in a state in which the brake pad is installed in a caliper on the bicycle. The support plate supports the friction member and includes a mounting hole. The mounting hole has a first dimension in a first direction parallel to a radial direction of the disc in a state in which the brake pad is installed in the caliper on the bicycle. The mounting hole has a second dimension in a second direction orthogonal to the first direction, and the second dimension is larger than the first dimension.Type: GrantFiled: December 3, 2021Date of Patent: October 22, 2024Assignee: SHIMANO INC.Inventors: Kazuki Koshiyama, Yusuke Hosomi
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Patent number: 12110932Abstract: This disc brake includes a first shim that has a first flat plate portion and claw portions curved from an outer edge side of the first flat plate portion and attached to an outer circumferential surface of a rear plate; and a second shim that has a second flat plate portion disposed in a manner of being sandwiched between the first flat plate portion and the rear plate, and a bent portion curved from an outer edge side of the second flat plate portion to the first flat plate portion side. Relative movement of the second shim with respect to the first shim on a plane parallel to the second flat plate portion is restricted. A leading end portion of the bent portion of the second shim is disposed within a projection plane of a largest flat surface portion of the rear plate in a disc axial direction.Type: GrantFiled: November 22, 2019Date of Patent: October 8, 2024Assignee: HITACHI ASTEMO, LTD.Inventor: Takayuki Kinoshita
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Patent number: 12066070Abstract: A disc brake for commercial vehicle includes a brake caliper and brake pads for clamping the brake disc. The brake caliper has a first inside space with an opening on a side facing the brake disc for receiving a clamping device, and the brake caliper has a second inside space for receiving the brake disc. The brake caliper and brake pads have advantages in terms of installation space and is lightweight and reduces production costs. The brake caliper includes clamping-side lugs and reaction-side lugs. The lugs on each side define a channel for receiving the brake pads for each side. The brake pads include supporting surfaces and bearing surfaces on their perimeter that correspond to the arrangement of the lugs. The lugs on the clamping side define an L-shape. The axial length of supporting surfaces of the clamping side brake pad is shorter than that of the clamping-side lugs.Type: GrantFiled: December 10, 2020Date of Patent: August 20, 2024Assignee: ZF CV Systems Europe BVInventor: Paul Henning
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Patent number: 11965566Abstract: System for suctioning braking particles from a friction braking system, the suction system including a negative-pressure source, a suction mouth, a pneumatic circuit connecting the suction mouth and the negative-pressure source, and a control unit, the suction system further including a closure unit arranged on the pneumatic circuit, the closure unit being able to isolate at least a first portion of the pneumatic circuit, the control unit being configured to control the closure means according to a predetermined logic in order to isolate the first portion of the pneumatic circuit during certain phases between two actual uses of the negative-pressure source.Type: GrantFiled: October 30, 2019Date of Patent: April 23, 2024Assignee: TALLANO TECHNOLOGIEInventors: Loïc Adamczak, Thibaut Le Boulaire, Matthieu Hascoet
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Patent number: 11852199Abstract: Disclosed is a friction assembly for a railway disc brake system, this friction assembly including, on the one hand, a brake head including an upper face with a receiving slide, and a lower face, and on the other hand, shoe of friction material and including a first face which is the friction face, and a second face with a profile member configured to engage with the receiving slide, the shoe including a duct establishing sealed communication between a first space bordered by the first face and a second space bordered by the second face, the friction assembly further including a through-hole of central axis A, provided in the brake head and located in line with the duct, and a connection bushing in the through-hole and forming a connection with the duct. The friction assembly includes a return mechanism capable of pressing the connection bushing against the profile member.Type: GrantFiled: November 4, 2019Date of Patent: December 26, 2023Assignee: TALLANO TECHNOLOGIESInventors: Adrien Maistre, Loïc Adamczak
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Patent number: 11835102Abstract: A brake piston system configured for use in a brake system is disclosed. The brake piston system can include: a piston body; a piston footing positioned at a first end of the piston body and configured to transfer a braking force to a brake pad; an o-ring positioned between the piston footing and the piston body. Embodiments of the brake piston system can include a plastic (e.g. phenolic) piston body and a metal (e.g. steel) footing and can reduce fluid hold-up in and weight of the piston system.Type: GrantFiled: April 2, 2021Date of Patent: December 5, 2023Assignee: HL MANDO CORPORATIONInventors: Daniel Smith, HyungJin Baek
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Patent number: 11828339Abstract: An apparatus includes a retainer, a rotational portion that is connected to the retainer so that it is able to rotate with respect to the retainer on a rotation axis, a rotor that is connected to the rotational portion for rotation in unison with the rotational portion, and a caliper assembly that is connected to the retainer so that the caliper assembly is able to move according to a line of action. The apparatus also includes a damper assembly that is connected to the retainer and is connected to the caliper assembly to regulate movement of the caliper assembly with respect to the retainer along the line of action, wherein the caliper assembly and the damper assembly cooperate to define a mass damper system that damps vibration of the rotational portion.Type: GrantFiled: May 5, 2021Date of Patent: November 28, 2023Assignee: APPLE INC.Inventors: Jonathan L. Hall, Islam Mohsen Shawki, Jacob L. Dawson
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Patent number: 11796019Abstract: A disc brake device for a transportation vehicle having a brake disc, brake pads placed in frictional contact with the brake disc, a brake carrier, and a brake dust collecting device having a brake dust collecting housing situated behind the brake carrier as viewed in a main direction of rotation of the brake disc, wherein the brake dust collecting housing is connected to the brake carrier. Within the brake dust collecting housing, there is arranged a brake dust guiding housing having a U-profile cross section covering the brake disc radially at the outside, wherein the brake dust guiding housing forms a flow channel with an inlet and an outlet for an air stream generated by the rotating brake disc and carrying brake dust to a filter medium of the brake dust collecting housing, and wherein the brake dust guiding housing generates a turbulent air stream in the flow channel.Type: GrantFiled: February 25, 2021Date of Patent: October 24, 2023Inventor: Karl-Friedrich Kaufmann
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Patent number: 11746840Abstract: A brake pad for a vehicle disk brake assembly includes a backing plate configured to support a brake lining. A plurality of openings extend through the backing plate to define retaining members. A shim includes a base and tabs extending into the openings to secure the shim to the backing plate. Each tab includes a first portion extending away from the base and a curved second portion extending from the first portion back towards the base.Type: GrantFiled: May 28, 2021Date of Patent: September 5, 2023Assignee: ZF Active Safety US Inc.Inventors: Saikiran Divakaruni, Jacob Flight
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Patent number: 11686358Abstract: A vehicle brake system is provided that includes (or is formed from) a back plate configured to support a composite pad, at least one conditioning insert coupled to the back plate and configured to contact a surface of a wheel during a braking event and thereby to condition at least a portion of the surface of the wheel, and fins coupled with the at least one conditioning insert and configured to conduct heat generated by contact of the at least one conditioning insert with the at least the portion of the surface of the wheel away from the at least one conditioning insert.Type: GrantFiled: October 28, 2021Date of Patent: June 27, 2023Assignee: WESTINGHOUSE AIR BRAKE TECHNOLOGIES CORPORATIONInventors: A. Gary Bowden, James Wesley Sugg, Matthew P. Jarusinski
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Patent number: 11635120Abstract: A sintered friction material for brake having a high friction coefficient, with which reduction of the friction coefficient is prevented at high temperature and stable brake performance is maintained. It comprises: a metal matrix of Ni or Ni+Fe (small amount); a solid lubricant (a); and a friction adjusting material (b) including: metal or alloy particles (b1) having an average particle size of 50 ?m or more and containing at least one selected from W, Mo, Cr, and FeW; and inorganic particles (b2) containing at least one selected from oxides, nitrides, carbides, and intermetallic compounds. An average particle size db1 of b1 and an average particle size db2 of b2 satisfy db1<db2. Dispersing, in the metal matrix, b1 and b2 satisfying particular conditions as the friction adjusting material can produce a geometrical structure (particle structure with a high filling density) suitable for preventing plastic deformation of the sintered friction material.Type: GrantFiled: March 14, 2018Date of Patent: April 25, 2023Assignee: Sunstar Engineering Inc.Inventors: Hoshiaki Terao, Raita Wada, Tsuyoshi Nakatsuji, Yoshinori Shinagawa
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Patent number: 11607764Abstract: A device creates a clamping between clamping surfaces (24, 26) facing each other and forming a frictional engagement between each other, on a stationary body (2) and a body (4) that can be moved relative the stationary body (2), in particular in the form of a rotary indexing table. A power drive (40) that can be actuated by a fluid pressure is provided for creating a clamping force effective between the clamping surfaces (24, 26). For forming pairs of clamping surfaces (24, 26) interacting with each other a pack of lamellas lying upon each other is provided, formed from stationary disks (24) connected to the stationary body (2) and from movable disks (26) connected to the movable body (4). The power drive (40) can be used to apply a pressing force to the disks (24, 26) in a clamping area (42).Type: GrantFiled: July 31, 2019Date of Patent: March 21, 2023Assignee: SAUTER FEINMECHANIK GMBHInventors: Matthias Beck, Kurt Birk, Manuel Keppeler, Markus Ludwig
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Patent number: 11591032Abstract: Land vehicles and methods of operating land vehicles are disclosed. A land vehicle includes a frame structure, a plurality of wheels, and a brake system. The frame structure includes a front cage that at least partially defines an operator cabin and a rear compartment positioned rearward of the front cage in a longitudinal direction. The plurality of wheels are supported by the frame structure. Each of plurality of wheels is sized to permit direct integration of an electric motor therein.Type: GrantFiled: December 9, 2021Date of Patent: February 28, 2023Assignee: Workhorse Group Inc.Inventors: Robert Willison, Donald L. Wires, Gary Cain
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Patent number: 11585397Abstract: In some examples, a brake system includes a piston configured to cause a compression of a disc stack. The piston includes a piston body configured to compress a cap face of a piston cap against a pressure plate to cause the compression of the disc stack. The cap face may define a convex surface. The piston cap may be configured such that the convex surface reduces it curvature when the cap face is compressed against the pressure plate. In examples, the piston cap is configured to elastically deform to cause the cap face to reduce the curvature when the cap face is compressed against the pressure plate.Type: GrantFiled: November 30, 2020Date of Patent: February 21, 2023Assignee: Honeywell International Inc.Inventors: Brian Shula, Maxwell Lindsay
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Patent number: 11548484Abstract: A brake pad retracting device is disclosed. An example vehicle braking system comprising a rotor, and a caliper including a brake pad slidably engaged with a guide pin, and a coil spring through which the guide pin extends, the coil spring having a first end and a second end, the first end having a first inner diameter sized to enable the first end to move freely over a surface of the guide pin, the first end to engage the brake pad to urge the brake pad away from the rotor, and the second end having a second inner diameter sized to frictionally engage the surface of the guide pin, the first inner diameter greater than the second inner diameter.Type: GrantFiled: February 16, 2021Date of Patent: January 10, 2023Assignee: Ford Global Technologies, LLCInventors: Yuri Anatoly Karpenko, Joshua Howell, J. Chris Oakwood, Charles K. Evans
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Patent number: 11473634Abstract: The brake pad for a disk brake includes a lining and a plate. The lining includes:—a friction face and a fastening face;—a rear edge;—an inner edge and an outer edge; and—a collection groove extending into the inner edge or outer edge. The plate has a hole, the hole being connected to a vacuum source via communication element. The lining has a rear region including the rear edge and the collection groove, and a chamfered portion such that an area of a friction surface of the rear region increases when a thickness of the rear region decreases, the collection groove being located at a distance from a free surface of the chamfered portion and having a cross-section which extends obliquely towards the free surface of the chamfered portion.Type: GrantFiled: January 11, 2019Date of Patent: October 18, 2022Assignee: TALLANO TECHNOLOGIEInventors: Loïc Adamczak, Adrien Maistre
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Patent number: 11287000Abstract: This vehicular disc brake in which a pad spring can be preferably attached while a caliper body is downsized and lightened, is provided with: a turn-in side pad spring provided with a turn-in side resilient portion a that is attached on a disc turn-in side relative to a friction pad accommodating portion of a bridge portion and that biases a friction pad to a disc radial inner side and a disc turn-out side, and a turn-in side retainer portion laid on a turn-in side torque reception stepped portion m; and a turn-out side pad spring provided with a turn-out side resilient portion that is attached on a disc turn-out side relative to the friction pad accommodating portion of the bridge portion 3c and that biases the friction pad to the disc radial inner side, and a turn-out side retainer portion laid on a turn-out side torque reception stepped portion.Type: GrantFiled: July 25, 2018Date of Patent: March 29, 2022Assignee: HITACHI ASTEMO, LTD.Inventors: Yuki Sasaki, Toshihiro Tezuka
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Patent number: 11098772Abstract: The present invention is a vehicle disc brake for which incorrect installation of a friction pad can be prevented with a simple structure. The disc brake is provided with incorrect installation-preventing parts with which, if a friction pad (4) is installed with an incorrect installation orientation when a pair of tabs (10, 11) provided on the disc entry-side and disc exit-side of the back plate (4d) of a friction pad (4) is installed into pad guide grooves (9) formed on a caliper body (3), the tabs bump into the caliper body (3) and prevent the incorrect installation. The incorrect installation-preventing parts are formed from caliper-side recesses (9d, 9e), which are formed in the pad guide grooves (9) towards the center of the caliper body, and tab-side protrusions (10a, 11a), which have shapes that correspond to the caliper-side recesses (9d, 9e).Type: GrantFiled: December 14, 2015Date of Patent: August 24, 2021Assignees: NISSIN KOGYO CO., LTD., HONDA MOTOR CO., LTD.Inventors: Toru Aonuma, Kazumasa Uehara, Yoshiyuki Imai, Chihiro Iida
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Patent number: 10760630Abstract: A brake caliper device adapted to be used with a brake disk includes a positioning unit, a main body unit, a lining unit, and an actuating unit. The positioning unit includes a positioning member that is adapted to be fixed to a vehicle body, two upper guiding members and a lower guiding member that is lower than the upper guiding members. The upper and lower guiding members are connected to the positioning member and extend along an axial direction parallel to a central axis of the brake disk. The main body unit is movably connected to the upper and lower guiding members. The actuating unit is operable to move the main body unit, thereby driving the lining unit to clamp the brake disk.Type: GrantFiled: September 12, 2018Date of Patent: September 1, 2020Inventor: Chih-Hsien Liao
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Patent number: 10724588Abstract: A metallic support of a brake pad delimited between a first and a second face, and having a perimeter edge substantially perpendicular to the first and second faces. The first face receives a block or layer of friction material, and the second face receives a dampening element. The first face has at least one projecting part extending cantilevered spaced apart from the perimeter edge so as to be completely embedded within the block or layer of friction material. The at least one projecting part is delimited at the top by a first surface upon which there is at least one first cavity filled with the block or layer of friction material. The second face has at least one second cavity forged as the at least one projecting part. At the at least one first cavity, there is at least one first relief shaped as the at least one first cavity.Type: GrantFiled: February 23, 2017Date of Patent: July 28, 2020Assignee: ITT ITALIA S.r.l.Inventors: Roberto Signoriello, Maurizio Calderoni, Pietro Bertoldo
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Patent number: 10309470Abstract: A brake caliper assembly having a housing assembly, a brake pad assembly, a pad shield, and a retainer bracket. The retainer bracket may include at least one protrusion that may engage an abutment surface of the pad shield to limit the axial displacement of the retainer bracket relative to the pad shield.Type: GrantFiled: March 2, 2018Date of Patent: June 4, 2019Assignee: ArvinMeritor Technology, LLCInventor: Daniel Philpott
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Patent number: 10131327Abstract: A disc brake assembly and a method of mounting a disc brake assembly. The disc brake assembly may have a caliper that may receive first and second brake pads, a cover, and a spacer. The cover may have an opening pattern arranged to allow insertion and removal of the spacer.Type: GrantFiled: July 23, 2014Date of Patent: November 20, 2018Assignees: Meritor Heavy Vehicle Braking Systems (UK) Limited, Scania CB ABInventors: Paul Anthony Thomas, Huw Wills-Wood, Adrian Bull, Mats Lofstrand
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Patent number: 10119583Abstract: Friction assembly (1) comprising a support plate (2) and at least one brake pad (4), made by co-molding of at least one heat-resistant resin, the heat-resistant resin of the support plate (2) being partially loaded with non-metallic reinforcement fibers. The support plate (2) identifies one or more accessory-connection seat, made by co-molding. This invention further relates to a method for the manufacture of a friction assembly and a brake calliper.Type: GrantFiled: May 14, 2015Date of Patent: November 6, 2018Assignee: FRENI BREMBO S.P.A.Inventors: Luca Maestrini, Laura Sammarelli, Paolo Varotto
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Patent number: 10107343Abstract: An exemplary brake assembly includes a brake pad, an actuator that selectively moves the brake pad to contact a rotor, and a thermoelectric generator device housed outside the brake pad. The thermoelectric generator device generates power in response to a temperature difference within the brake assembly.Type: GrantFiled: January 22, 2015Date of Patent: October 23, 2018Assignee: Ford Global Technologies, LLCInventors: Brian Joseph Robert, Kent Snyder
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Patent number: 9995347Abstract: An improved clutch pack is disclosed. The clutch pack incorporates liners, improved driving friction disks and driven disks where the thickness of the improved driving friction disks and driven disks are selected in order to allow more driving friction disks and more driven disks to be used within the improved clutch pack while maintaining approximately the same overall height as compared to the standard clutch pack the vehicles clutch system was designed for.Type: GrantFiled: June 26, 2015Date of Patent: June 12, 2018Assignee: Rekluse Motor Sports, Inc.Inventors: Albert J. Youngwerth, Sean G. Brown, Karl E. Jensen
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Patent number: 9845837Abstract: A guide assembly for a disc brake, the guide assembly comprising a bore disposed in a disc brake caliper for receiving a guide pin. The bore comprises a first bore portion with a substantially circular cross-sectional profile and a second bore portion with a substantially circular cross-sectional profile arranged sequentially along the length of the bore and tangentially offset such that the bore is defined by the overlap of the first bore portion and second bore portion and has a lens-shaped cross-sectional profile.Type: GrantFiled: March 10, 2015Date of Patent: December 19, 2017Assignee: Meritor Heavy Vehicle Braking Systems (UK) LimitedInventor: Paul Thomas
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Patent number: 9458904Abstract: A brake pad configured for use in a vehicle brake assembly comprises: a friction material having an outermost edge, an innermost edge, and first and second side edges extending therebetween; and a stepped portion extending along the innermost edge of friction material from the first side edge of the friction material to the second side edge of the friction material.Type: GrantFiled: January 4, 2010Date of Patent: October 4, 2016Assignee: FORD GLOBAL TECHNOLOGIES, LLCInventors: Martin Christopher Kapanowski, John Christopher Oakwood, David Martin Bass
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Patent number: 9416831Abstract: Dissimilar aircraft brake systems for use in, for example, an aircraft are provided herein. In this regard, a system is provided comprising a carbon/carbon (“C/C”) rotor disk adjacent to a ceramic matrix composite (“CMC”) stator disk. In various embodiments, a system is provided comprising a CMC rotor disk adjacent to a C/C stator disk.Type: GrantFiled: March 8, 2013Date of Patent: August 16, 2016Assignee: Goodrich CorporationInventors: Thomas Dwayne Nixon, Steven Thomas Keller
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Patent number: 9279465Abstract: A disc brake pad assembly includes a pad and a shim plate. The shim plate includes locking pieces which are bent from a main body portion towards a pressure plate. The locking pieces are brought into abutment with circumferential edge portions of the pressure plate so as to be displaced in a rotating direction of a rotor. Projecting portions are formed at portions of the circumferential edge portion which are brought into abutment with one surface of each of the locking pieces. A circumferential central portion of a part of each of the projecting portions which faces the one surface projects further than both circumferential end portions thereof. The circumferential edge portion and the one surface of each of the locking pieces are spaced apart from each other at portions of the one surface which lie close to both circumferential end portions thereof.Type: GrantFiled: September 13, 2012Date of Patent: March 8, 2016Assignee: AKEBONO BRAKE INDUSTRY CO., LTD.Inventors: Daisuke Kobayashi, Yoshihiro Hirata
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Patent number: 9228621Abstract: A disc brake pad assembly includes a pad and a shim plate. The shim plate includes locking pieces which are bent from a main body portion towards a pressure plate. The locking pieces are brought into abutment with circumferential edge portions of the pressure plate so as to be displaced in a rotating direction of a rotor. Projecting portions are formed at portions of the circumferential edge portion which are brought into abutment with one surface of each of the locking pieces. A circumferential central portion of a part of each of the projecting portions which faces the one surface projects further than both circumferential end portions thereof. The circumferential edge portion and the one surface of each of the locking pieces are spaced apart from each other at portions of the one surface which lie close to both circumferential end portions thereof.Type: GrantFiled: September 13, 2012Date of Patent: January 5, 2016Assignee: AKEBONO BRAKE INDUSTRY CO., LTD.Inventors: Daisuke Kobayashi, Yoshihiro Hirata
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Patent number: 9151350Abstract: Self-ventilated brake disk, particularly for vehicles, comprising a unique body formed by a frictional circular crown and a hub transmitting the couple to the whole disk, wherein the circular crown includes multiple grooves arranged radially in respect to the center of the disk, including at least a portion with a predetermined width arranged between each of the grooves, said portions been arranged on the same plane that the rest of the circular crown. In this way, the wear of the brake pad is reduced, having a simple construction and providing good heat dissipation during the contact of the brake pad and the friction surface of the disk.Type: GrantFiled: November 24, 2009Date of Patent: October 6, 2015Inventor: Jordi Nadal Aloy
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Patent number: 9140322Abstract: A disc brake pad assembly includes a pair of locking bent portions formed at circumferential end portions of an inner shim plate by being bent towards an opposite side to a pressure plate. Locking through holes are formed individually at base end portions of the locking bent portions. A pair of locking projecting pieces are individually formed so as to project circumferentially from an outer main body portion included in an outer shim plate. A distance between distal edges of the locking projecting pieces is larger than a space between the locking bent portions, and a circumferential length defined between radial side portions of the locking projecting pieces is shorter than the space. The inner main body portion and the outer main body portion are superposed on each other in a state that the locking projecting pieces are brought into engagement with the locking through holes.Type: GrantFiled: September 13, 2012Date of Patent: September 22, 2015Assignee: AKEBONO BRAKE INDUSTRY CO., LTD.Inventors: Daisuke Kobayashi, Yoshihiro Hirata
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Publication number: 20150096848Abstract: A disk brake pad comprising a supporting base with which a layer of friction material is associated, characterized in that a wall of said supporting base having associated therewith the layer of friction material is passed through by at least one channel communicating with a chamber, defined in correspondence of the supporting base, for collecting the powders produced due to the wear of the friction material.Type: ApplicationFiled: December 16, 2014Publication date: April 9, 2015Inventors: Fabrizio Lupica, Domenico Gucciardi
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Patent number: 8997945Abstract: This invention relates to a brake caliper adapted for use in a vehicle disc brake assembly and method and apparatus for producing the same. The method for producing the brake caliper comprises the steps of: (a) providing a mold member having at least two mold sections; (b) providing a core member having at least a first male extension which is adapted to form an integrally cast locating recess in the brake caliper which is used as a locating surface for subsequent machining of the brake caliper; (c) disposing the core member in the mold member in a predetermined position; (d) supplying a suitable material to the mold member so as to form a brake caliper within the mold; (e) removing the brake caliper from the mold, wherein the brake caliper includes an integrally cast locating recess formed therein by the first male extension of the core member; and (f) machining the brake caliper using at least the integrally cast locating recess formed therein as a locating surface.Type: GrantFiled: January 29, 2007Date of Patent: April 7, 2015Assignee: Kelsey-Hayes CompanyInventors: Eduardo Morais, Harry Miller
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Patent number: 8991563Abstract: A disk brake and a method of making the disk brake capable of improving the efficiency of manufacturing a caliper. A bottom portion (41) of a bore (40) is formed by integrally welding an opening surrounding portion at the bottom portion side of a cylinder portion (35) and a bottom cover member (92) fitted to the opening surrounding portion by friction stir welding. The bottom cover member is formed into a disk shape, and provided with a protrusion (68) at one surface side facing the interior of the bore. An inflow hole (58), for a supply of a fluid pressure into the bore, is formed within the range of the protrusion to establish communication between an interior surface (71) of the protrusion and an outer surface (63) of the bore.Type: GrantFiled: June 4, 2010Date of Patent: March 31, 2015Assignee: Hitachi Automotive Systems, Ltd.Inventors: Shinji Suzuki, Takahiro Tokunaga
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Patent number: 8967338Abstract: A shim plate relatively movably attached with a friction pad in a rotational direction of a disc is disposed between the friction pad and a reaction section of a caliper, a plurality of claw sections formed to extend in a radial direction of the disc at a position deviated in the rotational direction of the disc with respect to a center of pistons are formed at the reaction section, and movement restriction portions that can abut the intermediate claw section disposed at the middle of the claw sections of the reaction section are formed at a surface of the shim plate opposite to the reaction section in the radial direction of the disc.Type: GrantFiled: March 12, 2013Date of Patent: March 3, 2015Assignee: Hitachi Automotive Systems, Ltd.Inventors: Nobuhiro Wakabayashi, Satoru Tsurumi
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Publication number: 20150047930Abstract: The invention illustrates a material for friction components of disc brakes comprising between 1% and 8% by weight of at least one preceramic resin and between 2% and 10% by weight of at least one organic resin. It also illustrates a friction component for a disc brake, a disc brake, and a process for producing such a material.Type: ApplicationFiled: November 21, 2011Publication date: February 19, 2015Applicant: FRENI BREMBO S.p. A.Inventors: Andrea Gavazzi, Lorenzo Cavalli, Massimiliano Valle
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Publication number: 20150041259Abstract: A pressure plate comprising: one or more pin holes that include: (a) a leading end; (b) a trailing end; (c) a bottom connecting the leading end to the trailing end; (d) a dampening chamfer; and (e) a top extending between the leading end and the trailing end, and being connected directly to the leading end or the trailing end on one side and an opposing end of the top is connected to the leading end or the trailing end by the dampening chamfer; wherein the dampening chamfer is configured so that when the pressure plate is installed in a brake system and a pin extends through each of the one or more pin holes, movement of the pressure plate during non-braking conditions is redirected by the dampening chamfer.Type: ApplicationFiled: December 23, 2013Publication date: February 12, 2015Applicant: Akebono Brake Industry Co., Ltd.Inventors: Ryohei Ishizuka, Kohei Noma
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Patent number: 8936138Abstract: A disc brake includes a brake disc, a sliding caliper, a single piston, and a brake pad carrier comprising a leading part and a trailing part. The brake pad carrier includes mounting features for securing the brake pad carrier to an associated structure of a vehicle. The mounting features define a mounting side and a non-mounting side of the brake. A mounting side brake pad comprises mounting side friction material and a non-mounting side brake pad comprising non-mounting side friction material. The center of pressure of the non-mounting side friction material is circumferentially aligned with the piston and the center of pressure of the mounting side friction material is offset in relation to the piston towards the leading part of the brake pad carrier.Type: GrantFiled: May 26, 2011Date of Patent: January 20, 2015Assignee: Meritor Heavy Vehicle Braking Systems (UK) LimitedInventors: Jason Morris, Paul Roberts, Norman Breakwell, Peter K. Gibbens, Martin P. Taylor, Avinash Ullagaddi, Darshan Pateel, Sanjeev Kulkarni, Kishan Kumar Udupi
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Patent number: 8931600Abstract: A caliper body of a floating-type disk brake includes a cylinder having a cylinder bore into which piston pressing brake pads are disposed against a disk rotor, a bridge extending from the cylinder part including a through-hole, and a claw part formed on a leading end side of the bridge and disposed opposite to the cylinder part. The caliper body of the floating-type disk brake is made in a mold with sprues provided in at least two places spaced apart from each other in a disk rotor circumferential direction on a region corresponding to the claw part. Molten metal is poured from the sprues in at least two places of the mold, and starts to solidify from a side of the cylinder part.Type: GrantFiled: September 23, 2011Date of Patent: January 13, 2015Assignee: Hitachi Automotive Systems, Ltd.Inventors: Shinji Suzuki, Kimiyasu Kono, Yasuhisa Omata
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Patent number: 8925690Abstract: A back plate is biased radially inward of a disc rotor by a spring, engaged at two locations on a torque reception surface with a caliper support shaft, and engaged at one location on a torque reception surface with a caliper support shaft. Inner and outer shims are disposed toward a back plate and pistons, respectively, and a friction factor between the back plate and the inner shim and that between the pistons and the outer shim are higher than that between the inner and outer shims. The inner shim is movable with the back plate in radial and circumferential directions and is movable relative to the back plate in the axial direction, and the outer shim is movable with the back plate in radial and circumferential directions, is movable relative to the back plate in the axial direction, and is rotatable about the radially inner support shaft axis.Type: GrantFiled: May 19, 2011Date of Patent: January 6, 2015Assignee: Advics Co., LtdInventor: Masaharu Ogawa
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Patent number: 8925691Abstract: A bellows situated on a guide member of a disc brake, in particular of a commercial vehicle, has one end with a continuous sealing lip, which in a functional position sealingly abuts the guide member. The bellows is designed such that the sealing lip is rigidly connected to the adjacent series of folds.Type: GrantFiled: January 24, 2011Date of Patent: January 6, 2015Assignee: KNORR-BREMSE Systeme fuer Nutzfahrzeuge GmbHInventors: Markus Gruber, Igor Nesmjanowitsch
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Publication number: 20150001013Abstract: A brake pad assembly includes a brake pad having a braking surface. A peripheral wall is provided about the periphery of the braking surface of the brake pad. A perimeter void is provided between the peripheral wall and at least a portion of the brake pad. The perimeter void is in fluid communication with the braking surface of the brake pad. A first set of one or more openings are provide in fluid communication with the perimeter void for removing brake dust from the braking surface of the brake pad.Type: ApplicationFiled: December 6, 2012Publication date: January 1, 2015Inventor: Trevor Michael Mennie
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Patent number: 8910755Abstract: A self-energizing disc brake includes a brake caliper held on a fixed brake carrier, an active-side and a reaction-side brake pad, which may be pressed against a brake disc, an actuating device with a self-energizing device and an adjuster device for compensating pad and/or disc wear. The self-energizing device has at least one pressure ram, in contact on the front face with the active-side pad by way of a split bearing and fixed by the end thereof facing the brake pad to a guide plate movably held in the brake carrier, designed such that the split bearing is enclosed by a seal arrangement when the self-energizing device is in a non-functioning state.Type: GrantFiled: December 30, 2010Date of Patent: December 16, 2014Assignee: KNORR-BREMSE Systeme fuer Nutzfahrzeuge GmbHInventors: Johann Baumgartner, Robert Gruber, Aleksandar Pericevic, Steffen Geissler, Robert Trimpe
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Patent number: 8907599Abstract: An electric brake device is provided for electronically controlled synchronous motors which are supplied with voltage by way of a converter. The synchronous motor contains a winding center point and that the winding center point is connected by way of an electric resistor and a switch to a ground point of the converter and that the phases of the converter that are connected to the ground point contain in each case a free-wheeling diode.Type: GrantFiled: December 6, 2012Date of Patent: December 9, 2014Assignee: Heidelberger Druckmaschinen AGInventors: Kubilay Koral, Michael Krueger
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Patent number: 8887878Abstract: An anchor assembly is provided that permits adjustment of the brake shoes in a drum brake to account for wear. The assembly includes first and second adjuster shafts each having a plurality of threads and first and second pilot connectors. The pilot connectors each have a plurality of threads in engagement with the threads of a corresponding adjuster shaft. The pilot connectors each engage one end of a corresponding brake shoe. Rotation of each adjuster shaft causes longitudinal movement of a corresponding pilot connector in engagement with a corresponding brake shoe along an axis to adjust a position of the brake shoe.Type: GrantFiled: August 4, 2010Date of Patent: November 18, 2014Assignee: Bendix Spicer Foundation Brake LLCInventors: Troy A. Flodin, Daniel E. Banks, Michael A. Chamberlin, James R. Clark, Thomas L. Runels
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Patent number: 8875850Abstract: A disc brake having one or multiple axially movable rotor discs with annular friction surfaces disposed axially between an annular piston in an annular pressure cavity formed in a housing and annular reaction plate attached to the piston. Friction pads are provided on the reaction plate and also on an axially movable annular reaction disc disposed between the rotor discs. A positioning plate is disposed between the piston and rotor discs and has axially movable poppets thereon, each with a friction pad for contacting the adjacent rotor disc. Individual springs on each poppet bias the poppet pads, rotor discs and friction pads axially together to provide a desired initial braking torque. Upon fluid pressure applied in the piston cavity, the housing moves the positioning plate to move the poppets to release braking torque.Type: GrantFiled: February 22, 2013Date of Patent: November 4, 2014Assignee: Eaton CorporationInventors: Thaveesak Boonpongmanee, Edward Lee Luehring
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Patent number: 8875849Abstract: In a vehicle caliper brake device, a brake pad supported by a holder applies a frictional force to a braking surface as a diaphragm actuator is driven. The holder is supported by a caliper main body to be capable of displacing in a displacement direction of the brake pad. The diaphragm actuator includes a piston that is driven by a diaphragm to push the holder. The piston is fixed to the holder using a plurality of screws, and therefore the piston applies a pressing force to the brake pad uniformly without the need for guidance by a guide.Type: GrantFiled: August 23, 2010Date of Patent: November 4, 2014Assignees: Kayaba Industry Co., Ltd., Railway Technical Research InstituteInventors: Tsutomu Suzuki, Yoshiyuki Ookawara, Yasushi Karino