Structure Of Brake Element Patents (Class 188/73.1)
  • Patent number: 7344007
    Abstract: The invention relates to a disk brake provided with a brake caliper comprising a brake disk, a sliding member which can be displaced in a vertical manner in relation to the surface of the brake disk in the brake caliper and can be engaged against the brake disk, and a clamping device comprising a rotary lever and a rotational body. In one embodiment of the invention, the rotary lever comprises a domed-shaped control surface whereon the rotational body is arranged in a rotational contact position. By pivoting said rotary lever in a radial segment bearing, the rotational body and the rotary lever modify their position, in relation to each other, such that the sliding member is displaced in order to apply braking force. The rotational body then carries out a full rotational movement on the control surface.
    Type: Grant
    Filed: March 11, 2005
    Date of Patent: March 18, 2008
    Assignee: Haldex Brake Products AB
    Inventor: Lars Severinsson
  • Patent number: 7331430
    Abstract: The invention provides a multi-disc brake for a vehicle having a knuckle for supporting a wheel of a vehicle and a hub mounted for rotation on the knuckle about a rotation axis. The multi-disc brake also includes a pair of discs mounted for rotation with and sliding movement on the hub along the rotation axis. Each disc includes inboard and outboard engaging surfaces. The multi-disc brake also includes a plurality of brake pad assemblies disposed in alternating arrangement between the discs. The multi-disc brake also includes a caliper disposed for sliding movement relative to the knuckle and having an inboard wall and a bridge portion extending from the inboard wall around the discs and the brake pad assemblies to an outboard wall adjacent to the outboard brake pad assembly.
    Type: Grant
    Filed: January 5, 2006
    Date of Patent: February 19, 2008
    Assignee: Delphi Technologies, Inc.
    Inventors: Thomas V. Valvano, Marshall D. Snyder
  • Patent number: 7328777
    Abstract: A brake system using an electric motor to provide sufficient braking force by generating the self boosting operation using the motor and rotational inertia of the brake disc, thereby stabilizing the braking operation.
    Type: Grant
    Filed: December 12, 2005
    Date of Patent: February 12, 2008
    Assignee: Hyundai Motor Company
    Inventor: In-Hwan Han
  • Patent number: 7316301
    Abstract: A brake caliper includes an actuator, a moveable brake pad including a brake pad backplate having a generally planar portion, and a friction material secured to the brake pad backplate. The brake pad backplate is being generally arcuate in shape and defines a friction material outer radius and has a friction face for engagement with a brake disc. The brake pad defines a wear limit of the friction material at a wear limit plane that is parallel to the friction face. The brake pad backplate includes a first pad abutment to limit rotation of the brake pad in a first direction. The first pad abutment is defined on a first lug surface of a first lug projecting from the generally planar portion, and the first lug surface is at a radius larger than the friction material outer radius and is positioned on the friction face side of the wear limit plane.
    Type: Grant
    Filed: September 29, 2004
    Date of Patent: January 8, 2008
    Assignee: Meritor Heavy Vehicle Braking Systems (UK) Ltd.
    Inventor: Paul Roberts
  • Publication number: 20080000734
    Abstract: A braking device for a power winch includes a reduction box disposed in the interior with a sectional shaft, an elastic member, a braking lining, a first engraved block, a second engraved block and a clutch base. The braking lining is an independent component assembled and positioned in the accommodating hollow of the reduction box. Only when the motor stops operating and the power winch carries out braking, may the braking lining cause wear, able to prolong the service life and elevate effect in use, and convenient in replacing.
    Type: Application
    Filed: June 29, 2006
    Publication date: January 3, 2008
    Inventor: Shih Jyi Huang
  • Publication number: 20070289824
    Abstract: A brake drum includes a generally cylindrical rub track section that is open at one end and at least partially closed by and endwall at its other end. The rub track cross section preferably has a thickness that varies along its axial length and preferably is thickest at an end closest to the endwall. In one implementation, the rub track is generally frustum shaped in cross section with a straight radially tapered outer wall. In another implementation, the outer wall of the rub track is generally concave or sloped from the first end to a second end spaced from the endwall. In another implementation, the outer wall of the rub track section is generally convex.
    Type: Application
    Filed: June 15, 2006
    Publication date: December 20, 2007
    Inventors: Robert P. Uhlig, Danet Suryatama
  • Patent number: 7267207
    Abstract: A pneumatically or electromotively operable disc brake for a commercial vehicle, including a brake caliper, which straddles a brake disc, and at least one brake application device for tensioning the disc brake. The side of the brake application device that faces the brake disc is provided with at least one pressing piece, which is sealed with regard to the brake caliper by deformable metal bellows made of a sheet metal material, which are connected to the brake caliper and to the pressing piece.
    Type: Grant
    Filed: November 21, 2005
    Date of Patent: September 11, 2007
    Assignee: Knorr-Bremse Systeme fuer Nutzfahrzeuge GmbH
    Inventors: Rudolf Fischer, Dietmar Knoop
  • Publication number: 20070199775
    Abstract: The invention provides a brake apparatus in which a vibration resistance and a heat resistance are improved, in a control apparatus of an integrally structured brake in which an electric circuit portion is attached to a brake force generating portion of the brake apparatus. In the control apparatus of the integrally structured brake in which the electric circuit portion is attached to the brake force generating portion of the brake apparatus, the structure is made such that an opening is provided in a circuit side case and a connected portion is arranged in a space within the opening, in order to secure an assured electric connection after attaching the circuit portion. A connecting work can be executed from the opening portion, a vibration resistance can be improved, and a heat resistance can be improved.
    Type: Application
    Filed: January 17, 2007
    Publication date: August 30, 2007
    Applicant: Hitachi, Ltd.
    Inventor: Daisuke Yasukawa
  • Publication number: 20070199776
    Abstract: A mounting structure for a speed reduction device of a vehicle includes a vehicle frame, a casing mounted on the vehicle frame at a casing mounting portion, a brake caliper mounted to the casing at a caliper mounting portion, a brake disc mounted on a drive axle of the vehicle, and a clamping portion mounted on the brake caliper for applying clamping force to the brake disc. The clamping portion, the caliper mounting portion, and the casing mounting portion are positioned on a substantially straight line, and are positioned substantially parallel to the direction of braking force.
    Type: Application
    Filed: February 26, 2007
    Publication date: August 30, 2007
    Applicant: HONDA MOTOR CO., LTD.
    Inventors: Bunzo SEKI, Shigeto INAMI
  • Patent number: 7258210
    Abstract: A disc brake comprising a caliper, one or more brake discs and one or more brake pads. The brake pads are received on back plates or other pad support. The caliper and the pad supports are designed to take up resulting re-action forces during braking in a plane perpendicular to a contact surface between the caliper and each pad support.
    Type: Grant
    Filed: March 10, 2005
    Date of Patent: August 21, 2007
    Assignee: Haldex Brake Products AB
    Inventor: Joakim Gripemark
  • Patent number: 7232015
    Abstract: A method of manufacturing the caliper body of a vehicular disc brake by the gravity casting method. The caliper body is used for the vehicular disc brake wherein a pair of frictional pads are disposed opposite to each other with a disc rotor held therebetween. The caliper body has a cylinder disposed on one side of the disc rotor, a reaction pawl disposed on the other side of disc rotor, and a bridge for coupling the cylinder and the reaction pawl on the outer peripheral side of the disc rotor. A sprue is provided in the bottom portion of the cylinder, and the caliper body is cast by a cavity with the side of molding the bottom portion of the cylinder disposed in the upper part of and in the vertical direction of the cavity and with the side of molding the reaction pawl disposed in the lower part of and in the vertical direction thereof.
    Type: Grant
    Filed: October 26, 2000
    Date of Patent: June 19, 2007
    Assignee: Nissin Kogyo Co., Ltd.
    Inventors: Yoshiaki Umehara, Syoji Kaiume, Takenori Tsuchiya
  • Patent number: 7222701
    Abstract: A backing plate for a friction assembly includes a body having a first surface and a second surface and a thickness defined therebetween. One or more retention members are provided on the first surface for engaging a friction material mounted thereon. Each retention member has an extruded protrusion and an groove. The extruded protrusion has a generally constant width and a free curved distal end. The groove has a bottom wall having an inclined section and a flat section.
    Type: Grant
    Filed: June 2, 2003
    Date of Patent: May 29, 2007
    Assignee: Capital Tool & Design Limited
    Inventor: Nghi Pham
  • Patent number: 7182179
    Abstract: A walker including a main frame with a main part with a telescopic frame member being slidably adjustable in relation to main part, a handle bar with a brake handle bar for activating a brake via a brake pull wire, a brake wire connected to a brake wire fastener and brake, and a brake tensioner plate arranged in frame member. The brake tensioner plate includes upper, lower and brake tensioner sheaves, one of the brake tensioner sheaves being laterally displaceable and arranged for adjusting the running length of the brake wire, so that the brake wire may be tensioned and the brake activated, for displacement along the brake wire and for telescopic displacement of the frame member, so that tensioning of the brake wire may occur independently from the vertical position of the brake tensioner plate.
    Type: Grant
    Filed: July 22, 2004
    Date of Patent: February 27, 2007
    Assignee: Access AS
    Inventor: Ulf Tolfsen
  • Patent number: 7178645
    Abstract: A brake apparatus having an automatic clearance adjusting mechanism with an overadjustment preventer constituted such that a piston is constituted by a structure of being divided in a plug piston 16 and a ring piston 14. The plug piston 16 is integrated with an adjusting nut 20, a bearing 21, a bearing support plate 22 and a spring holder 23. An outer side claw portion 23a of the holder is locked by an outer side groove 16 of the plug piston. The plug piston 16 integrated with the respective parts is inserted to fit to the ring piston 14 to thereby prevent the outer side claw portion 23a of the holder from being detached.
    Type: Grant
    Filed: August 4, 2004
    Date of Patent: February 20, 2007
    Assignee: Akebono Brake Industry Co., Ltd.
    Inventor: Toshifumi Maehara
  • Patent number: 7168528
    Abstract: In the invention there is provided a disk brake stack having disks with available wear portions of a first thickness, a second thickness and a third thickness. The disk(s) having an initial available wear portion of a first thickness are of a thickness so that at the first overhaul, the available wear portion of such disks are only partly worn away and disks are about equal to disks having an initial available wear portion of a second thickness. The disks having an initial available wear portion of a second thickness at the first overhaul are only partly worn away and such disks are about equal to the disks having an initial available wear portion of a third thickness. The disks initially having an available wear portion of a third thickness at the first overhaul are substantially fully worn and are replaced by new or refurbished disks having an available wear portion of a first, second or third thickness.
    Type: Grant
    Filed: November 24, 1999
    Date of Patent: January 30, 2007
    Assignee: Goodrich Corporation
    Inventors: Lowell D. Bok, Frank D. Edmisten
  • Patent number: 7168529
    Abstract: This invention relates to a brake caliper adapted for use in a vehicle disc brake assembly and method and apparatus for producing the same. The method for producing the brake caliper comprises the steps of: (a) providing a mold member having at least two mold sections; (b) providing a core member having at least a first male extension which is adapted to form an integrally cast locating recess in the brake caliper which is used as a locating surface for subsequent machining of the brake caliper; (c) disposing the core member in the mold member in a predetermined position; (d) supplying a suitable material to the mold member so as to form a brake caliper within the mold; (e) removing the brake caliper from the mold, wherein the brake caliper includes an integrally cast locating recess formed therein by the first male extension of the core member; and (f) machining the brake caliper using at least the integrally cast locating recess formed therein as a locating surface.
    Type: Grant
    Filed: September 24, 2003
    Date of Patent: January 30, 2007
    Assignee: Kelsey-Hayes Company
    Inventors: Eduardo Morais, Harry Miller
  • Patent number: 7159698
    Abstract: A disc brake rotor assembly has a central carrier with a first side and a second side. At least two wear surfaces are releasably secured to the first side and at least two wear surfaces are releasably secured to the second side. A locking mechanism disposed within the central carrier selectively engages and releases the wear surfaces.
    Type: Grant
    Filed: July 22, 2004
    Date of Patent: January 9, 2007
    Assignee: Bendix Spicer Foundation Brake, LLC
    Inventors: Daniel E. Banks, Alan Hendershot, Thomas L. Runels, Ralph Larson
  • Patent number: 7108109
    Abstract: An evaporable foam pattern assembly for use in a process of casting a one-piece article in a mold filled with flowable particulate molding material. A first foam pattern section includes a first recess pattern portion and an adhesive surface pattern adapted to be joined to an adhesive surface pattern of a second foam pattern section having a second recess pattern portion that is registered with the first recess pattern portion to define the article when the adhesive surface patterns of the first and second foam pattern sections are adheringly joined. The registered first and second recess pattern portions define an outer shaped surface pattern of the article, and an inner shaped surface pattern of the article. An inlet end section of a tubular passageway cavity pattern forms a fluid flow path from the inner shaped surface pattern through an outlet end section of the tubular passageway cavity pattern that extends openly and outwardly through the outer shaped surface pattern.
    Type: Grant
    Filed: September 25, 2003
    Date of Patent: September 19, 2006
    Inventors: Scott Wilkings, Koepp Douglas Petrykowski
  • Patent number: 7097004
    Abstract: A boot-type seal having a seal and a valve. The seal has a first seal member, which is configured to sealingly engage a first surface, and a second seal member, which is configured to sealingly engage a second surface. The valve is coupled to the seal and is operable in a first condition, which inhibits fluid communication therethrough, and a second condition, which permits fluid communication therethrough. The condition of the valve changes from the first condition to the second condition in response to a fluid pressure exerted on a side of the seal that exceeds a predetermined threshold pressure. A brake assembly that incorporates the boot-type seal is also provided.
    Type: Grant
    Filed: January 24, 2003
    Date of Patent: August 29, 2006
    Assignee: Akebono Corporation (North America)
    Inventors: Sean Barrett, Seiji Nishimura, Takashi Matsumoto
  • Patent number: 7090057
    Abstract: A friction disc assembly having an annular structural core (40) and at least one friction lining disc (30). The annular structural core (40) is made from a strength-optimized carbon carbon composite and the friction lining discs (30) from a friction-optimized carbon carbon composite. Each friction lining disc (30) is provided with a mounting surface (31) and a wear surface (32). The structural core (40) includes at least one mounting surface (41). The mounting surfaces (31,41) may include corresponding sinusoidally-shaped wave patterns for increasing the surface area of a contact zone between the friction lining discs (30) and a reusable structural core (40).
    Type: Grant
    Filed: June 4, 2001
    Date of Patent: August 15, 2006
    Assignee: Honeywell International Inc.
    Inventors: Slawomir T. Fryska, Anthony Scelsi
  • Patent number: 7077245
    Abstract: The structure and operation of a brake 1? associated with an electric motor driven chain hoist 2?, according to FIG. 6, are exactly the same as those of the manually operated system, except that a shaft 4a? of the electric motor rotor 4? as well as an extension 4b? thereof form a drive shaft and the second cam part 6, the brake disc/clutch disc arrangement 9, 10, 8, a driven input shaft 7? of a hoisting apparatus 2? and the hoisting apparatus 2? itself are arranged between an electric motor 3? and the first cam part 5 on the drive shaft 4b? in such a manner that the second cam part 6 with the components 8, 9 fastened thereto may rotate therein and move axially and the input shaft 7? of the driven hoisting apparatus 2? may rotate, since the rotor 4? is placed on the opposite side of the system compared with the manually operated system shown in FIGS. 1 to 4 so that the extension 4b? of the shaft 4a? of the rotor 4? has to move through the input shaft 7?.
    Type: Grant
    Filed: January 21, 2004
    Date of Patent: July 18, 2006
    Assignee: KCI Konecranes PLC
    Inventor: Ismo Kuivamäki
  • Patent number: 7051847
    Abstract: A brake lining for the disk brake of a vehicle, especially a rail vehicle, comprising a carrier plate on which several friction elements are secured, whereby said elements can be pressed against the friction surface of a brake disk when the brake is actuated, such that the carrier plate can be partially elastically deformed in the overlapping area of the friction elements or such that a spring element is allocated to each friction element and is supported on the rear of the friction element and on the carrier plate on the side thereof facing the friction element.
    Type: Grant
    Filed: May 14, 2003
    Date of Patent: May 30, 2006
    Assignee: Knorr-Bremse Systeme fur Schienenfahrzeuge GmbH
    Inventor: Xaver Wirth
  • Patent number: 7028812
    Abstract: This invention relates to a brake caliper adapted for use in a vehicle disc brake assembly and method for producing the same wherein the caliper has a plurality of locating surfaces provided thereon, at least one of the locating surfaces being a first locating as cast groove provided on the inboard leg portion, the groove having a first partially closed end and a second opposite opened end.
    Type: Grant
    Filed: August 30, 2002
    Date of Patent: April 18, 2006
    Assignee: Kelsey-Hayes Company
    Inventors: Lothar Wagner, Joe Fraser
  • Patent number: 7021431
    Abstract: A disk brake caliper mounting bracket is attachable to an axle tube to mount a brake caliper to the axle tube with a desired positioning and alignment. The bracket includes an axle tube mounting portion and a brake caliper mounting portion. The axle tube mounting portion includes a circular flange for mounting between the axle tube and a wheel mount to accurately position the bracket with respect to the axle tube. The brake caliper mounting portion is positioned at an angle to correspond with a camber of the wheel mount such that when the brake caliper is mounted to the brake caliper mounting portion, the brake caliper is accurately positioned and aligned with a disk brake rotor. The axle tube mounting portion and the brake caliper mounting portion can be integral with one another or separate components attached together.
    Type: Grant
    Filed: July 9, 2003
    Date of Patent: April 4, 2006
    Inventor: James C Beattie
  • Patent number: 7007778
    Abstract: A caliper of a disc brake comprises a caliper body having a first half-body and a second half-body. The first half-body has a first hole and the second half-body has a second hole, coaxial with the first hole. The holes receive at least one connecting member suitable for firmly securing the first half-body to the second half-body and further provide an attachment seat capable of receiving an attachment member suitable for firmly securing said caliper body to the fork of a motorcycle.
    Type: Grant
    Filed: March 28, 2003
    Date of Patent: March 7, 2006
    Assignee: Freni Brembo S.p.A.
    Inventor: Roberto Lavezzi
  • Patent number: 6991073
    Abstract: The invention relates to a disk brake, in particular for a utility vehicle, comprising a brake caliper that encompasses a brake disk. The caliper is fixed to a brake support of the utility vehicle by means of fixing elements and can be axially displaced in relation to the brake disk. One fixing element is configured as a fixed bearing and the other as a floating bearing. The disk brake is configured in such a way that the floating bearing consists of a guide bush, part of which have a different wall thickness and in which a bearing bolt with a circular cross-section is guided, or a guide bush with an even wall thickness, in which a bearing bolt with an oval cross-section is guided.
    Type: Grant
    Filed: March 18, 2004
    Date of Patent: January 31, 2006
    Assignee: Knorr-Bremse Systeme Fuer Nutzfahrzeuge GmbH
    Inventors: Wlodzimierz Macke, Johann Iraschko
  • Patent number: 6945370
    Abstract: A hub support (12) by which a wheel-supporting hub (14) may be supported for rotation relative to an axis (22). The hub support (12) comprises a one-piece metal casting, the casting comprising mounting means (12b, 12c) by which the hub support (12) may be mounted on a vehicle, and support means for a hub (12a). The support (12) also forms part of or a mounting for operating means (26, 32) by which friction material pads (18) of a disc brake (15) are brought into force-applying engagement with one or more discs (16) mounted on the hub (14). Said one-piece metal casting also comprises a guide (28; 28a; 28b) on which at least one of said friction material pads (18) may be mounted for movement relative to the axis (22).
    Type: Grant
    Filed: January 7, 2000
    Date of Patent: September 20, 2005
    Assignee: Delphi Technologies, Inc.
    Inventor: Kenneth James Bunker
  • Patent number: 6935468
    Abstract: A caliper body suitable for co-operating with a disk of a disk brake, the body having at least one fixed body element suitable for being support element and comprising connected fixedly to a at least one central portion suitable for co-operating with elements that can accommodate at least one pad placed on a first side of the brake disk in order to exert a braking force. The central portion is located between two end portions placed beside the elements that can accommodate at least one pad, it being possible to associate the at least one fixed body element with the support element by way of securing elements which comprise first and second securing elements located substantially in a plane perpendicular to the axial direction. The first securing elements are placed on only one of the end portions, the second securing elements are placed at least partially in the central portion.
    Type: Grant
    Filed: February 28, 2003
    Date of Patent: August 30, 2005
    Assignee: Freni Brembo S.p.A.
    Inventors: Mattia Regazzoni, Giancarlo Vezzoli
  • Patent number: 6932199
    Abstract: Brake linings for a disk brake with a brake disk, a brake caliper, and brake linings. The brake caliper features a lining well for the brake linings. The brake linings feature at least one friction lining and further feature on the side of the brake caliper at least one lip, which is disposed on the brake lining such that it extends beyond the friction face of the friction lining at the face of the brake disk, so that when installed it covers a gap formed between the brake disk and the friction face to protect it from infiltration of dirt from outside.
    Type: Grant
    Filed: May 15, 2003
    Date of Patent: August 23, 2005
    Assignee: Federal-Mogul World Wide, Inc.
    Inventors: Robert A. Emmett, Wilfried Strauss
  • Patent number: 6908660
    Abstract: The present invention relates to shaped bodies made of fiber-reinforced ceramic composites and comprising a core zone and at least one covering layer which has a coefficient of thermal expansion which is higher than that of the core zone. The covering layer is an SiC-rich covering layer and is divided into segments which are separated from the adjacent segments by gaps or bridging zones of a material which is different from the material of the segments. The invention also relates to a process for producing such shaped bodies by infiltration of an intermediate body with molten silicon and their use for friction disks, in vehicle construction or as protective plates.
    Type: Grant
    Filed: November 22, 2002
    Date of Patent: June 21, 2005
    Assignee: SGL Carbon AG
    Inventors: Moritz Bauer, Nadine Hander, Andreas Kienzle, Rainer Zimmermann-Chopin
  • Patent number: 6832855
    Abstract: A wheel bearing unit having a bearing including an outer race attachable to a wheel carrier and a rotating inner race attachable to a wheel hub. The outer race includes a first plurality of mounting openings for mounting a brake caliper assembly, and second plurality of mounting openings for mounting the outer race on the wheel carrier. The first and second pluralities of mounting openings are symmetrically arranged enabling the wheel bearing unit to be used on the left and right sides of the vehicle with the caliper assemblies in the same relative positions on both sides. The first mounting openings lie at a substantially larger radial distance from the axis of rotation of the bearing than the second mounting openings, whereby the second openings overlie a region of higher strength in the wheel carrier, and the first openings are clear of the region of higher strength.
    Type: Grant
    Filed: January 22, 2003
    Date of Patent: December 21, 2004
    Assignee: FAG Kugelfischer AG
    Inventors: Heinrich Hofmann, Jens Heim, Peter Niebling, Werner Schlereth, Wolfgang Seidl
  • Publication number: 20040238295
    Abstract: A backing plate for a friction assembly includes a body having a first surface and a second surface and a thickness defined therebetween. One or more retention members are provided on the first surface for engaging a friction material mounted thereon. Each retention member has an extruded protrusion and an groove. The extruded protrusion has a generally constant width and a free curved distal end. The groove has a bottom wall having an inclined section and a flat section.
    Type: Application
    Filed: June 2, 2003
    Publication date: December 2, 2004
    Inventor: Nghi Pham
  • Publication number: 20040238296
    Abstract: The protective device can be associated with a caliper body of a disc-brake caliper having a median plane of the caliper body which can be superimposed on a median plane of the disc arranged perpendicularly relative to an axis of rotation of the disc, the caliper body being arranged with a central portion astride the brake disc so that side walls thereof are arranged on opposite sides of the disc, the side walls of the central portion being connected to side portions so that the side portions are at least partially at the sides of the disc, each of the side portions comprising an opening of a hydraulic brake-fluid circuit defining an opening centre, the openings being in fluid communication with one another by means of a brake-fluid pipe arranged astride the central portion, the pipe supplying brake fluid between the side portions, the protective device comprising a shell for protecting the brake-fluid pipe and fixing means for fixing the shell to the caliper body, wherein the fixing means comprise at least o
    Type: Application
    Filed: February 23, 2004
    Publication date: December 2, 2004
    Inventors: Antonio Gotti, Giovanni Fattori, Lorenzo Nessi
  • Patent number: 6820727
    Abstract: The invention relates to a wear adjustment device for a brake, especially a motor vehicle brake. The device comprises an adjusting shaft, which is mounted in a housing and is accessible from the outside at a front end. Said adjusting shaft is equipped with a head part in the accessible area, this head part enabling the transmission of a torque. The head part is configured as a separate structural part and can be coupled to the adjusting shaft in such a way that it is resistant to torsion in the axial direction of the adjusting shaft and in relation to said adjusting shaft. The head part is also provided with a predetermined breaking point which enables separation to take place when a maximum permissible torque is exceeded. This constructionally simple configuration reliably prevents the adjusting shaft from being overburdened and therefore prevents any damage to the wear adjustment device or essential parts of the break that this could otherwise cause.
    Type: Grant
    Filed: March 4, 2002
    Date of Patent: November 23, 2004
    Assignee: Knorr-Bremse Systeme fuer Nutzfahrzeuge GmbH
    Inventors: Armin Theiss, Johann Iraschko, Hans Baumgartner
  • Publication number: 20040211630
    Abstract: A disc brake (10) has pads (26, 32) which are supported in sockets (24, 30) having an opening facing towards the disc (12). The pads comprise blocks of friction material which are plugged into the sockets.
    Type: Application
    Filed: September 22, 2003
    Publication date: October 28, 2004
    Inventors: Wilfried Strauss, Robert Allen Emmett, Peter Gareth Denton, Michael Edmund Rohde
  • Publication number: 20040195054
    Abstract: A disc brake caliper housing having inboard and outboard walls each connected by a corner to a bridge. A piston is slidably mounted in a bore on one wall. At least one corner is comprised of discrete ribs. The ribs permit easy removal of bridge material in the casting process to create concavities of predetermined shape for subsequent machining, part handling, and component mounting as well as light weight with high bending stiffness.
    Type: Application
    Filed: April 2, 2004
    Publication date: October 7, 2004
    Inventor: Robert Charles Thomas
  • Publication number: 20040195055
    Abstract: A disc brake (10) is described, having two brake shoes (12, 14), which for generating a clamping force (A, A′) are pressable against both sides of a brake disc (16), and an actuator device (26) for actuating at least one of the brake shoes (12, 14). The disc brake comprises a force transducer (42) e.g. in the form of a force sensor, which is disposed in a first force transmission path (C) between the actuator device (26) and at least one of the brake shoes (12, 14).
    Type: Application
    Filed: April 22, 2004
    Publication date: October 7, 2004
    Inventor: Leo Gilles
  • Patent number: 6755284
    Abstract: A parking brake actuation assembly is provided including an electric motor and a first rotatable member operatively connected to the electric motor so as to enable the motor to rotate the first rotatable member in a brake applying rotational direction. The first rotatable member normally is prevented against rotation in a brake releasing rotational direction. A second rotatable member is rotatable relative to the first rotatable member and includes cable attachment structure for affixing a brake activation linkage thereto. A clutch spring is disposed between the first and second rotatable members and is configured to contract upon initiation of rotation of the first rotatable member in the brake applying direction so as to couple the second rotatable member to the first rotatable member for affecting rotation of the second rotatable member in the brake applying direction.
    Type: Grant
    Filed: May 23, 2002
    Date of Patent: June 29, 2004
    Assignee: Ventra Group Inc.
    Inventors: Peter Revelis, Michael Sykes
  • Publication number: 20040118643
    Abstract: A wheel brake assembly, includes a housing adapted for detachably mounting on an end of an axle of a vehicle, a hub mounted on the housing and adapted for mounting a wheel for rotation, a brake disc having an inner diameter and an outer diameter adapted for mounting at its outer diameter on and rotating with the wheel, and at least a stationary component of the brake assembly mounted on the housing and comprising a caliper unit encompassing the disc at the inner diameter and having an actuator for moving brake pads into engagement with opposing surfaces of the disc.
    Type: Application
    Filed: December 23, 2002
    Publication date: June 24, 2004
    Inventor: Benjamin V. Booher
  • Publication number: 20040108174
    Abstract: Method of constructing a caliper (34) in a sliding disc automotive disc brake (10) provides the caliper comprising a central caliper bridging portion (122) between caliper lateral or end portions and integrated with both said lateral or end portions (124, 126) by being formed as an integrated cast structure therewith. This method of construction provides assembly and cost benefits while preserving the necessary strength from known multi-piece assembled caliper constructions.
    Type: Application
    Filed: September 24, 2003
    Publication date: June 10, 2004
    Inventor: Christopher Stanford Baylis
  • Publication number: 20040104084
    Abstract: Method and arrangement for providing a brake member having a rear plate that carries a brake lining (14) that has at least one contact surface (16), side edges (18) and end edges (19, 20). To avoid brake squeal, the wear resistance of the brake lining (14) is varied in the longitudinal direction between the two end edges (19, 20) in such a manner that at least one of the end edge portions (19a, 20a) of the brake lining (14) has lower wear resistance than a remaining part of the brake lining (14).
    Type: Application
    Filed: October 8, 2003
    Publication date: June 3, 2004
    Applicant: VOLVO LASTVAGNAR AB
    Inventor: Johan HULTEN
  • Publication number: 20040084258
    Abstract: A disk brake pad for controlling rotation of a rotating disk by being pressed against the disk, is provided with a first friction member that is disposed at a leading side portion that is an inward-rotating side of the disk; a second friction member, which has a friction coefficient and a Young's modulus that are large as compared to those of the first friction member and which is easily worn, that is disposed at a trailing side portion that is an outward-rotating side of the disk. Further, on a surface that contacts with the disk, the first friction member protrudes further than the second friction member. In addition, a slit is provided between the first friction member and the second friction member; both of the friction members and are partitioned by the slit so as to be spaced apart from each other.
    Type: Application
    Filed: September 30, 2003
    Publication date: May 6, 2004
    Inventors: Hiroyuki Fujikawa, Yoshihide Yamada, Yukio Shimokawa
  • Publication number: 20040084262
    Abstract: Method and apparatus for mounting an axially-slidable brake disc (112) in a spot-type automotive disc brake (10) provides for drive channels (134) in a rotatable mounting for the brake disc to comprise axially-extending circumferentially-spaced side faces (168, 170) which are generally planar and parallel to each other whereby thermal expansion of brake disc has a reduced or neutral effect in terms of brake disc stability with respect to the disc-mounting hub under conditions of dynamic use.
    Type: Application
    Filed: December 19, 2003
    Publication date: May 6, 2004
    Inventors: Christopher Stanford Baylis, Simon Hudson
  • Patent number: 6729444
    Abstract: This invention relates to a drum-in-hat disc brake assembly. According to one embodiment of the invention, only four fasteners extend through the associated apertures of the backing plate, the drum-in-hat adapter, the axle flange and the caliper bracket for securing the caliper bracket, drum-in-hat adapter and the backing plate to the axle flange. Two of the four fasteners extend through the two apertures of the caliper bracket and at least partially into two of the four apertures of the axle flange to thereby secure the caliper bracket to the axle flange. The other two of the four fasteners extend through the two smaller apertures of the backing plate and the drum-in-hat adapter and at least partially into the remaining two apertures of the axle flange to thereby secure the backing plate and the drum-in-hat adapter to the axle flange.
    Type: Grant
    Filed: March 8, 2002
    Date of Patent: May 4, 2004
    Assignee: Kelsey-Hayes Company
    Inventors: Anthony Schmandt, Larry Stewart
  • Publication number: 20040074710
    Abstract: A disk brake includes a brake disk with a preferred rotational direction, with a first brake pad with a first center of gravity on a first side of the brake disk, a second brake pad with a second center of gravity on a second side of the brake disk, and a caliper for transmitting the braking forces produced by the second brake pad to the first side of the brake disk. The second center of gravity is offset from the first center of gravity by a predetermined distance in the direction toward the side of the brake disk that trails when the disk is rotating in its preferred direction.
    Type: Application
    Filed: September 5, 2003
    Publication date: April 22, 2004
    Inventors: Eugen Kloos, Frank Beyer
  • Patent number: 6719104
    Abstract: The invention relates to a composite brake caliper and method for producing the same. The method for producing the composite brake caliper comprises the steps of: (a) providing a molding apparatus having at least a pair of mold sections, at least one of the pair of mold sections including at least one projection extending from a surface thereof; (b) providing at least one reinforced preform formed from at least a first material, the preform having at least one opening formed at least partially therein; (d) positioning the preform in the molding apparatus with the projection of the mold section extending into the opening of the preform so as to orient the preform in a predetermined position within the molding apparatus; and (e) casting a caliper body formed from a second material in situ therewith to produce the composite brake caliper.
    Type: Grant
    Filed: December 28, 2001
    Date of Patent: April 13, 2004
    Assignee: Kelsey-Hayes Company
    Inventors: Jonathan Wemple, Perry Jenkins, Harry A. Hunnicutt
  • Patent number: 6715589
    Abstract: A self-servoing disc brake assembly is provided that includes a driven rotor member having a first inner surface with a plurality of first pockets. The driven rotor member also includes a first friction surface spaced from the first inner surface. A movable rotor member is supported on the driven rotor member and is movable relative to the driven rotor member between non-servoed and servoed positions. The rotor members are spaced a first distance in the non-servo position, and the rotor members are spaced a second distance which is greater than a first distance in the servo position. The movable rotor member includes a second inner surface with a plurality of second pockets adjacent to the first inner surface and a friction surface spaced from the second inner surface. A plurality of balls are arranged between the first and second pockets with at least one of the first and second pockets being ramped.
    Type: Grant
    Filed: February 9, 2001
    Date of Patent: April 6, 2004
    Assignee: Meritor Heavy Vehicle Systems, LLC
    Inventors: Neil Williams, Juergen Dreher, Roy Lee Hayford, Christos T. Kyrtsos, Wilfried Giering, David L. Brademeyer, Gerald D. Anderson
  • Patent number: 6708802
    Abstract: The floating caliper of a disk brake has three bridge arms, which extend over the brake disk, wherein one of the bridge arms, preferably the middle arm (34), is bifurcated into two branches (34a, 34b).
    Type: Grant
    Filed: December 3, 2002
    Date of Patent: March 23, 2004
    Assignee: Lucas Automotive GmbH
    Inventors: Peter Stahl, Hans Martin Giese
  • Publication number: 20040026188
    Abstract: Brake linings for a disk brake with a brake disk, a brake caliper, and brake linings. The brake caliper features a lining well for the brake linings. The brake linings feature at least one friction lining and further feature on the side of the brake caliper at least one lip, which is disposed on the brake lining such that it extends beyond the friction face of the friction lining at the face of the brake disk, so that when installed it covers a gap formed between the brake disk and the friction face to protect it from infiltration of dirt from outside.
    Type: Application
    Filed: May 15, 2003
    Publication date: February 12, 2004
    Inventors: Robert A. Emmett, Wilfried Strauss
  • Publication number: 20040016608
    Abstract: A brake backing plate has a friction surface for receiving a friction pad material. The brake backing plate has multiple protrusions are protruding out of the friction surface. One or more protrusions have an enlarged section for facilitating engagement between the friction surface and the friction pad material. In an embodiment, the enlarged section is formed by pressing the distal end of one or more protrusions.
    Type: Application
    Filed: June 19, 2003
    Publication date: January 29, 2004
    Inventor: Vladyslaw Gutowski