Abstract: In at least some implementations, a clutch member includes a main body having a central axis, a radially inner surface, a radially outer surface, a rear face and a front face, multiple teeth formed in the front face with adjacent teeth circumferentially spaced apart, and a rim extending axially from the main body and located radially outwardly of the teeth. The rim extends axially farther from the rear face than do the teeth.

Abstract: A sensor assembly configured for use with a locking differential received in a differential case includes a sensor housing, a switch element and a sense element. The sensor assembly is configured to determine a position of an armature in relation to a stator. The armature moves relative to the stator between engaged and disengaged positions corresponding to the locking differential being in a locked and unlocked state. The sensor housing is coupled relative to the differential case of the locking differential. The switch element is disposed in the sensor housing. The sense element moves with the armature. The sensor assembly is configured to change state based on a position of the sense element.

Abstract: A solenoid comprises first and second coils connected to an electrical power supply circuit. In a first mode of operation the power supply circuit is arranged to provide a current flowing in opposite directions through the respective first and second coils, e.g. to produce a self-heating effect. In a second mode of operation the power supply circuit is arranged to provide a current flowing in the same direction through the respective first and second coils, e.g. to generate a magnetic force. In some embodiments, the power supply circuit includes a bridge rectifier or full wave rectifier connected to a bi-directional current driver.

Abstract: An axle disconnect assembly for translating rotational torque between an output shaft and an axle shaft of a vehicle driveline; including: disconnect housing and a clutch supported therein. The clutch is disposed in selective torque translating relationship between the output shaft and the axle shaft, and is movable between: an engaged configuration wherein torque is translated between the output shaft and the axle shaft; and a disengaged configuration wherein torque is interrupted between the shafts. An electromagnetic actuator is provide and has a slider selectively movable between a first stable position and a second stable position. The actuator is disposed in force translating relationship with the clutch such that movement from one stable position to the other stable position causes corresponding movement of the clutch between the configurations so as to selectively translate rotational torque between the output shaft and the axle shaft.

Abstract: An electromagnetic clutch is provided with: a rotor which has a friction plate; a stator which has an electromagnetic coil; and an armature which is attracted to the friction plate by electromagnetic attraction force generated by the conduction of electricity to the electromagnetic coil. The electromagnetic coil includes electromagnetic coils. The electromagnetic clutch is also provided with a circuit switching section which is configured in such a manner that, when a switch-on command is outputted, the circuit switching section allows an electric current to flow in parallel into the electromagnetic coils, and then, after the armature is attracted to the friction plate, the circuit switching section switches a circuit for conducting electricity to the electromagnetic coil, from a parallel circuit to a series circuit so that an electric current flows in series into the electromagnetic coils.

Abstract: An electromechanical assembly to control the operating mode of a coupling apparatus is provided. The assembly includes a first subassembly including a stator having at least one electromagnetically inductive coil to create a magnetic flux when the at least one coil is energized. At least one bi-directionally movable rod has a free end adapted for connection to a strut of the coupling apparatus for selective, small displacement strut movement. An actuator is operatively connected to the at least one rod for selective bi-directional shifting movement along a rotational axis between a first position of the actuator which corresponds to a first mode of the coupling apparatus and a second position of the actuator which corresponds to a second mode of the coupling apparatus. A magnetic control force is applied to the actuator when the at least one coil is energized to cause the actuator to move between positions.

Abstract: A drive device includes a first one-way coupling including a cam plate, pocket plate and struts, a second one-way coupling including a second cam plate driveably connected to the pocket plate, second pocket plate extending in a partial circular arc and secured to the cam plate, and second struts for opening and closing a drive connection between said second plates, and electromagnets for causing the second struts to close said drive connection.

Abstract: Some embodiments of a fan clutch system for use in a vehicle can provide efficient access to one or more components for inspection and service even after the fan clutch system is installed in the vehicle. In particular embodiments, the fan clutch system can include a fan clutch device and a coil retainer assembly that are removably mounted to a right-angle gear box assembly in a manner that permits a technician to accessing at least one component for inspection, repair, or replacement. The coil retainer assembly may at least partially house an electromagnetic coil for selective activation. The system may further include a fan clutch device removably mounted to the drive member of the gear box assembly.

Abstract: A torque transfer device (34) for a motor vehicle includes a clutch (50) for transferring torque between first and second shafts (76, 78). An electromagnetic actuator (98, 102) includes an axially moveable armature (102) for applying an application force to the clutch (50). An actuator control system includes a position sensor (118c) operable to output a signal indicative of a position of the armature (102). The control system determines a target torque to be transferred by the clutch (50) and a target armature position based on a previously determined clutch torque vs. armature position relationship. The control system varies an electrical input to the electromagnetic actuator (98, 102) to perform closed loop control of the armature position.

Abstract: An electromechanical assembly to control the operating mode of a coupling apparatus is provided. The assembly includes a first subassembly including a stator having at least one electromagnetically inductive coil to create a magnetic flux when the at least one coil is energized. At least one bi-directionally movable rod has a free end adapted for connection to a strut of the coupling apparatus for selective, small displacement strut movement. An actuator is operatively connected to the at least one rod for selective bi-directional shifting movement along a rotational axis between a first position of the actuator which corresponds to a first mode of the coupling apparatus and a second position of the actuator which corresponds to a second mode of the coupling apparatus. A magnetic control force is applied to the actuator when the at least one coil is energized to cause the actuator to move between positions.

Abstract: An electromagnetic actuator includes a supporting member supporting an electromagnetic coil around which a wire is wound, a moving member positioned facing the supporting member so as to move forward and backward, and an actuating force transmitting member transmitting moving force of the moving member to a member to be actuated as an actuating force. The moving member is moved towards the supporting member by magnetic force generated by applying an electric current to the electromagnetic coil to apply the actuating force to the member to be actuated via the actuating force transmitting member. The electromagnetic coil includes a plurality of electromagnetic coils provided at the supporting member.

Abstract: A linear electromotive actuator mounted on an input shaft of a manual transmission clutch system and a clutch operation is controlled by a current signal applied in response to an operating stroke of a clutch pedal. In addition, according to the clutch system and a method for controlling the same, a vehicle weight is reduced and a clutch vibration or an impact can be reduced.

Abstract: The present invention relates to a motive power device for a vehicle, which is preferably retrofittable as front or rear axle. In a first embodiment, the device comprises a chassis (301) supporting at least one electric motor (318) and attached to the vehicle suspension fixtures with mounts (302, 304). Wheel hubs (377) are suspended from the chassis (301) and driven by the at least one motor (318). Further independent claims are included for a motive power device having a controller providing launch assist and/or stability control, a motive power device having at least two motors and a clutch therebetween, a vehicle provided with these various motive power devices, a method of making a vehicle, a clutch per se and an acceleration controller.

Abstract: A power transmission device includes a rotary input member receiving drive torque from a source of torque, a rotary output member for providing drive torque to an output device and a torque transfer mechanism for transferring drive torque between the input member and the output member. The torque transfer mechanism includes a friction clutch assembly operably disposed between the input member and the output member and a hydraulic clutch actuation system operable for applying a clutch engagement force to the friction clutch assembly. The hydraulic clutch actuation system includes an electromagnet and a piston operable to supply pressurized fluid and provide the clutch engagement force.

Abstract: A method for triggering an electromechanical coupling unit having at least two coupling windings, and a steering system for implementing the method, are provided. The coupling unit selectively closes, and in this manner provides a mechanical coupling, only if both coupling windings are no longer supplied with electrical energy.

Abstract: The invention proposes a rotor for a two-stage electromagnetically operated friction disk clutch which comprises two electromagnets and armature means which can be brought into contact with the rotor and are composed of a magnetically permeable material. According to the invention, there is no axial web, or at least no substantial axial web, which projects into the electromagnetic region in a manner arranged in the friction clutch on the rotor, between a radially outer edge region and a radially inner center region on the rotor. The invention also proposes an electromagnetically operated friction disk clutch which has a rotor of this type.

Abstract: An electro-slip clutch may include a friction stack for receiving input rotation from an input shaft and a surrounding hub and for attaching to an output member. A bearing surface may be provided adjacent the friction stack and a solenoid may further be provided. The solenoid may include a plunger in a first position pressing against the bearing surface with a first degree of force and in a second position different than the first position relative to the bearing surface. Thus, torque transmitted through the friction stack is adjustable by the solenoid. A method of operating a clutch mechanism may include providing a solenoid adjacent a friction stack and providing a first current level to the solenoid, the first current level energizing a coil of the solenoid and pushing a plunger within the solenoid towards the friction stack with a first degree of force.

Abstract: An electromagnetic clutch includes an armature plate connected to a shaft and being movable axially with respect to the shaft, a rotor being rotatable relative to the shaft, and a plurality of electromagnetic coils, wherein when at least one of the electromagnetic coils are energized a magnetic field will draw the armature plate into contact with the rotor such that the rotor and the shaft are rotatably connected. The magnetic coils are connected to a common power supply providing the magnetic coils a common, non-varying, voltage and a master control switch selectively supplies power from the power supply to the magnetic coils. The magnetic coils are connected to one another in parallel and each coil has a switch to allow each coil to be energized independently of the other coils, individually or in any combination to provide a magnetic field of varying strength.

Abstract: A hybrid linear actuator features a central load shaft on which a plurality of solid-state magnetostrictive thrusters are positioned in operative relation to electric motors of a permanent magnet synchronous type to impart linear thrust force to the load shaft through clutch units also positioned thereon and under control of force and stroke amplification of output force from motor shafts projecting from the motors.

Abstract: An eddy current coupling (4) is proposed, with a first movable coupling element (13) comprising an electrically conductive eddy current portion (16), in which eddy currents can form. Furthermore, the eddy current coupling has a second coupling element (10) which is movable relative to the first coupling element (13) and on which magnets (14) are arranged in such a way that, in the event of a relative movement of the first and second coupling elements (10, 13) with respect to one another, the magnets are led past the eddy current portion (16). The first and the second coupling element (10, 13) are separated at the eddy current portion (16) via an air gap (18). Magnetic conduction means (17, 17a) consisting of magnetically conductive material are provided in the eddy current portion (16).

Abstract: The object of the present invention is to provide an electromagnetic friction connecting apparatus, which allows the easier operations associated with the installation of an exciting coil or a search coil in a core element. Input and output terminals having second horizontal parts extending in the vehicle inward direction and second vertical parts extending from the ends of the second horizontal parts into the radial outward direction are provided for the exciting coil and the search coil. Each end of the second vertical parts is situated radially inside a periphery surface of the exciting coil. Holes which allow the respective ends of the second vertical parts of the input and output terminals to face the outside are made on the core element and the housing. They are connected to the ends of the second vertical parts of the input and output terminals by inserting couplers into these holes.

Abstract: A limited slip differential system is disclosed where one or more eddy currents activate a ball-ramp actuator for engaging a clutch assembly to a differential case. The eddy currents create a braking torque in the ball-ramp actuator.

Abstract: The rolling bearing with a built-in motor includes a bearing part including an inner ring, an outer ring and a plurality of rolling elements, and a motor part including a stator and a rotor for driving and rotating the inner and outer rings of the bearing part with respect to each other. In the rolling bearing, the bearing part includes a first bearing ring having a cylindrical-shaped inner fixing portion formed in one end face of the inner ring so as to be coaxial therewith, and a second bearing ring having a cylindrical-shaped outer fixing portion formed in one end face of the outer ring so as to be coaxial therewith. When viewed in the radial direction of the rolling bearing, the stator and rotor are interposed between the inner fixing portion of the first bearing ring and the outer fixing portion of the second bearing ring.

Abstract: A clutch control for shifting a vehicle drive system as between automatic four-wheel drive, locked four-wheel drive and two-wheel drive. An engagement system for engaging drive and driven components of the drive system may include roller clutch engagement or pawl clutch engagement. The clutch system is provided with a coupling mechanism for coupling the engagement member to ground or to the driven member to thereby achieve automatic four-wheel drive and locked four-wheel drive, respectively. The engagement member is decoupled from both ground and the driven member to achieve two-wheel drive.