Abstract: An attachment for the edge of an extending brim of a baseball type cap or visor is disclosed which is mounted on the edge of the extending brim to protect or repair the edge. The attachment easily mounts on the brim of a cap or visor and remains securely thereon. The brim is inserted into a slot through the side and along the full length of the attachment. The slot has flared edges that permit the attachment to be easily attached to the brim edge. As the edge attachment is mounted on the edge of a cap or visor the flared edges are deformed outward creating a spring force that firmly holds the edge attachment on the brim. The edge attachment may have an extension that extends over the top of a brim to provide additional space for the display of words, graphics, etc. that are larger than can be displayed on the much narrower front or top edge of the attachment.

Abstract: A protective helmet includes an outer shell having a generally dome-shaped section and a brim extending outwardly from the dome-shaped section. The dome-shaped section and the brim are formed from a thermoplastic material. The helmet further includes a brim support in operative connection with at least a portion of the brim. The brim support is formed from a material that is more heat resistant than the thermoplastic material. The brim support is sufficiently rigid to limit deformation of the brim upon exposure to high temperature. The brim support material can, for example, have a melting point above 500° F. A method of limiting high-temperature deformation in a helmet includes molding an outer shell of the helmet to consist essentially of thermoplastic material, the outer shell comprising a generally dome-shaped portion and a brim extending outwardly from the dome-shaped section by at least 2.

Abstract: A protective helmet includes an outer shell having a generally dome-shaped section and a brim extending outwardly from the dome-shaped section. The dome-shaped section and the brim are formed from a thermoplastic material. The helmet further includes a brim support in operative connection with at least a portion of the brim. The brim support is formed from a material that is more heat resistant than the thermoplastic material. The brim support is sufficiently rigid to limit deformation of the brim upon exposure to high temperature. The brim support material can, for example, have a melting point above 500° F.

Abstract: This invention is directed toward a sun hat with a stiff bill and continuous, 360-degree coverage, where the bill and brim are made from the same material and contain the same multiple, parallel line stitching pattern. The stitching pattern combined with the relatively thick fabric gives the brim substantial rigidity without the need for an insert. The inside of the head band provides a uni-directionally or bi-directionally stretchable band divided into multiple horizontal sections, with each section attached to the other section(s) with reinforcing fibers such that the head band can expand to the circumferences of different head sizes, thereby giving each “size” of the hat a wider range of suitable head sizes than is found with traditional sun hats. The lack of a need for a means of size adjustment in the back of the hat allows for the brim to cover the entire neck and ear regions.

Abstract: Enhanced wearing comfort and a free-size feature of a hat may be achieved, without deteriorating exterior aesthetical features, when the hat includes a crown portion for being worn on a head of a wearer and an elastic brim formed by a plurality of fabric panels and combined to the crown portion, wherein the elastic brim includes a first fabric panel that is non-elastic and disposed as a most exterior panel among the plurality of fabric panels, a second fabric panel that is elastic and disposed as a most interior panel among the plurality of fabric panels, and sewing stitches combining the first and second fabric panels by sewing them along a circumferential direction in an outer portion of the elastic brim.

Abstract: The combination of a headwear piece and an attachment. The headwear piece has a crown with a circumference and a bill projecting away from the crown and extending less than fully around the circumference of the crown. The bill has a peripheral edge including a front edge portion which blends into spaced first and second side edge portions. The attachment is provided at least partially on the bill. The attachment engages the bill at the front edge portion and exerts a biasing force on the bill tending to impart a curve shape to the bill.

Abstract: A head protective device incorporating a sweat band bandana having a front portion secured to a head protective device and the rear portion bandana unsecured. The bandana in the first position has the free ends of the bandana overlapping and stored withthin the head encircling member of the head protective device although the ends may also extend down for tying. A second position has the bandana extending downwardly from the head protective device and the bandana has the free ends tied behind the head for the purpose of securing the head protective device against accidental removal.

Abstract: Piping for the bill of a cap and a cap so disposed with piping. The piping is formed into the bill as by attachment to cloth covers or direct attachment to a stiffener. The piping may be made if plastic and may have a logo attached or formed therein as by embossment, engraving, or the like. The piping may enhance the grip upon the hat and may increase the attractiveness and/or appeal of such a hat.

Abstract: A baseball-style cap having a freely transformable visor which includes an upper fabric portion, a lower fabric portion, and a resilient stiffener placed therebetween. The cap further includes a piped fabric portion that is located between the upper and lower fabric portions, adjacent an outer periphery of such upper and lower portions, into which a deformable material is inserted. The deformable material includes a plastic sheath defining a channel, and a metal material lying within the channel and enclosed thereby. The combination of the resilient stiffener and the deformable material allows the visor to be readily bent or folded as well as easily restored to its original configuration. The resulting cap can be produced easily, is attractive in use and can be carried in a pocket without damage to the visor.

Abstract: A baseball-style cap having a pliable visor which includes an upper fabric portion, a lower fabric portion, and a resilient stiffener placed therebetween. The cap further includes a piped fabric portion that is located between the upper and lower fabric portions, adjacent an outer periphery of such upper and lower portions, into which a deformable material is inserted. The combination of the resilient stiffener and the deformable material allows the visor to be readily bent or folded as well as easily restored to its original configuration. The resulting cap can be produced easily, is attractive in use and can be carried in a pocket without damage to the visor.

Abstract: A headwear piece having a crown and a brim/visor projecting away from the crown. The crown has a wall with a surface for engaging a wearer's head to maintain the headwear piece in an operative position on a wearer's head. The brim/visor has an exposed upwardly facing surface, an exposed downwardly facing surface, and an exposed edge between the upwardly and downwardly facing surfaces. The edge has a thickness between the upwardly and downwardly facing surfaces. The edge has a first layer that extends over at least one-fourth of the thickness of the edge, less than the full thickness of the edge, and continuously from the edge to define a part of one of the upwardly and downwardly facing surfaces.

Abstract: The present invention provides a hat and a method for manufacturing a hat comprising a top, a band and a brim. The band has an upper portion and a lower portion, the upper portion of the band is attached to the perimeter of the top. The brim is attached to the lower portion of the band. The brim comprises a fusing material disposed between a first brim layer and a second brim layer to bond the first brim layer to the second brim layer.

Abstract: A head worn apparatus having a pair of rearwardly disposed elongated support arm assemblies having movable portions which are positionally adjustable to provide increased wearer comfort attached to a head-worn device such as a visor or eyeglasses. The support arm assemblies each include a an articulating segment and/or head gripping region pivotally coupled to the head-worn apparatus. The articulating segment include means for providing a constant inward compressive force by means of increased resistance for rotating articulating segments outwardly, thereby securing the head-worn device onto a wearer's head.

Abstract: The present invention provides a hat and a method for manufacturing a hat comprising a top, a band and a brim. The band has an upper portion and a lower portion, the upper portion of the band is attached to the perimeter of the top. The brim is attached to the lower portion of the band. The brim comprises a fusing material disposed between a first brim layer and a second brim layer to bond the first brim layer to the second brim layer.

Abstract: This invention is directed to a waterproof hat comprising an upperhat crown having an exterior surface and an interior surface, an upperhat brim extending from the upperhat crown, the upperhat brim having a outer perimeter edge, a liner constructed from waterproof material and having an exterior surface and an interior surface, the liner also provided with a crown and a brim interconnected at a joined surface extending only from the liner interior surface, the liner being adjacent the interior surface of the upperhat crown and secured at least to the upperhat brim at an outer perimeter edge and including a sweatband attached at the joined surface of he waterproof liner with stitches. The present invention is includes a waterproof hat where an insert or shell is sandwiched between an upperhat and a lining and underbrim in a manner so as to permit a sweatband to be sewn to the lining without damaging the insert.