Abstract: Systems and methods for separating an alcohol, and in particular butanol, from a fermented feed and concentrating thin stillage into syrup includes operation of one or more alcohol recovery distillation columns using the heat supplied by steam generated from concentration of the thin stillage in a multi-train, multi-effect evaporation system.

Abstract: The present invention is directed to an enhanced process for separating dissolved and suspended solids from valuable or harmful liquids and more particularly to improving the operational aspects and separation efficiency of treating certain water miscible fluids including those used for oil and gas processing such as glycols, as well as automobile and aircraft fluids, that have become contaminated with dissolved and/or suspended solid matter.

Abstract: An apparatus and a method for separating diluted tailings containing a hydrocarbon diluent into a recovered diluent component and a diluent recovered tailings component. The method includes introducing the diluted tailings into a diluent recovery vessel so that they form a tailings pool in the diluent recovery vessel, introducing an amount of stream directly into the tailings pool, mixing the diluted tailings which are contained in the tailings pool, and maintaining the diluted tailings in the diluent recovery vessel for a residence time. The apparatus includes a diluent recovery vessel having a tailings pool section, a steam distributor located in the tailings pool section, and a mixing device associated with the tailings pool section.

Abstract: An apparatus and a method for separating diluted tailings containing a hydrocarbon diluent into a recovered diluent component and a diluent recovered tailings component. The method includes introducing the diluted tailings into a diluent recovery vessel so that they form a tailings pool in the diluent recovery vessel, introducing an amount of stream directly into the tailings pool, mixing the diluted tailings which are contained in the tailings pool, and maintaining the diluted tailings in the diluent recovery vessel for a residence time. The apparatus includes a diluent recovery vessel having a tailings pool section, a steam distributor located in the tailings pool section, and a mixing device associated with the tailings pool section.

Abstract: The invention relates to a device and method for preparing liquid from solid materials such as medicinal materials. It includes liquid and materials for preparing the liquid at the beginning and the end of the process. The device uses a steam generator, an intermediate switch valve and a material chamber, which are connected sequentially with pipes, and further includes an outlet pipe, which is at the bottom of the material chamber. The method involves the steps of: distillation and absorption; immersion; and repetition. The device and method for preparing liquid alternates the distillation and immersion steps, which reduces harmful substance in the prepared liquid that would otherwise occur by conventional methods. The method not only extracts soluble effective matter, but also reduces loss of volatile effective matter. Ultimately, the method makes the steps for preparing liquid simple and clear, and it can prepare liquid quantitatively, effectively and without pasty and shrinkable characteristics.

Abstract: A distillation process for separating a target component from a mixture containing a solvent and the target includes the steps of flashing off a vapor mixture of said solvent and said target in an evaporator, separating said target from said vapor mixture, and providing additional solvent to said evaporator to maintain the temperature of said evaporator substantially below the boiling point of said target. The process also includes the step of removing accumulated non-volatile components from said evaporator by allowing the non-volatile components to precipitate from a mixture of the target and the solvent.

Abstract: A sulfur-bearing residue treatment system is provided for the recovery of valuable organic components and the reduction of capital costs and operating costs. The treatment system involves the use of a stripping vessel in conjunction with a heating apparatus. All elements of the treatment system may be coupled together to form one integral piece of equipment.

Abstract: Naphthenic acid corrosivity of hydrocarbon feedstocks is correlated with the chemical composition of naphthenic acids, and especially with a ratio between an alpha fraction and a beta fraction of naphthenic acids. Contemplated plants, configurations, and methods are directed to reducing naphthenic acid corrosivity of hydrocarbon feedstocks by increasing the beta fraction over the alpha fraction.

Abstract: A methanol/water scrubbing solution containing colloidal metal sulfides formed from metal carbonyls and resulting from the scrubbing of industrial gases, such as synthesis gas, is subjected to agglomeration of the metal sulfides before the scrubbing solution to be separated enters the separating column which separates the methanol from the water containing precipitated metal sulfides. The agglomeration is carried out in a precipitation vessel and the scrubbing liquid is diluted before it enters the precipitation vessel. The result is minimal encrustation of the trays or other parts of the cleaning plant for the scrubbing solution.

Abstract: Bubble columns fractionate with vapor-liquid mass transfer efficiencies approaching that of distillation towers when vapor velocities in excess of 50% of jet flood are used. If the vapor velocities are pushed above about 70% of jet flood then the distillation performance of a given column packing becomes similar for both liquid continuous operation (bubble column mode) and vapor continuous operation (ordinary distillation tower mode).

Abstract: Disclosed herein are methods for the recovery of at least one of an organic acid or an organic acid amide, such as a heat stable lactic acid or lactamide, from a feed stream which contains the organic acid and/or organic acid amide. The feed stream is mixed with at least one azeotroping agent. The azeotroping agent is a hydrocarbon capable of forming at least one heteroazeotrope with the organic acid or the organic acid amide in the feed stream. The mixture of the feed stream and the azeotroping agent is heated to produce a vapor stream. The heteroazeotrope is a component of that vapor stream. The vapor stream can be heated further to separate components or it can be condensed into a liquid stream. The liquid stream is capable of being separated into a first phase and a second phase. The first phase contains the highest concentration of the organic acid and/or the organic acid amide and the azeotroping agent is part of the second phase.

Abstract: A sulfur-bearing residue treatment system is provided for the recovery of valuable organic components and the reduction of capital costs and operating costs. The treatment system involves the use of a stripping vessel in conjunction with a heating apparatus. All elements of the treatment system may be coupled together to form one integral piece of equipment.

Abstract: A process is provided for the distillative separation of pentene nitrile isomers which have a relative volatility alpha ranging from 1.0 to 1.3 in the pressure range from 1 to 500 kPa, wherein the distillation is carried out in the presence of a liquid diluent which forms with the pentene nitrile isomers, under the same pressure conditions, azeotropes whose relative volatility alpha is higher than that of the pentene nitrile isomers to be separated.

Abstract: A process of treating waste solvent acetonitrile streams which contain at least one water extractable impurity such as isopropyl acetate to remove substantially all of the impurity by distilling the waste solvent acetonitrile in the presence of water for a time sufficient to allow the water extractable impurity to be extractively distilled from the acetonitrile. In preferred embodiments of the present invention the feed may contain either a mixture of waste solvent acetonitrile and crude acetonitrile or crude acetonitrile free of hydrogen cyanide by itself.

Abstract: A process for working up hydroxylamine-containing solutions as obtained in particular in the electronics industry during the cleaning of electronic components is described. According to the invention, the hydroxylamine is stripped from the wastewater with steam. The products obtained are aqueous hydroxylamine and an aqueous solution of the amines. Both product streams can be purified in further process steps to give a saleable product.

Abstract: The invention relates to a process for recovering and producing chemicals in a pulp production process where organic chemicals, such as formic acid and acetic acid, are used as cooking chemicals. The process of the invention is based on regeneration of cooking acids and formation of additional cooking acids and furfural by evaporating the cooking liquor and then separating acetic acid, formic acid, furfural and water. The separation is preferably carried out by distillation using the furfural formed in the process as a distilling aid in the distillation.

Abstract: A process for separating hydrogen chloride from a mixture including an N-(C1-C18)-alkyl-2-pyrrolidone and hydrogen chloride by distilling the mixture including an N-(C1-C18)-alkyl-2-pyrrolidone and hydrogen chloride at from 100 to 220° C. and from 50 to 850 hPa in the presence of water in a distillation column, condensing the water as water-hydrogen chloride azeotrope at the top by cooling, returning the water-hydrogen chloride azeotrope to the distillation column, separating off gaseous hydrogen chloride at the top and taking off the N-(C1-C18)-alkyl-2-pyrrolidone from the bottom.

Abstract: Disclosed herein are methods for the recovery of at least one of an organic acid or an organic acid amide, such as a heat stable lactic acid or lactamide, from a feed stream comprising the organic acid and/or organic acid amide. The feed stream that comprises the organic acid and/or organic acid amide is mixed with at least one azeotroping agent. The azeotroping agent is a hydrocarbon capable of forming at least one heteroazeotrope with the organic acid or the organic acid amide. The mixture comprising the feed stream and the azeotroping agent is heated to produce a vapor stream that comprises the heteroazeotrope. The vapor stream can be heated further to separate components or it can be condensed into a liquid stream. The liquid stream is capable of being separated into a first phase and a second phase. The first phase contains the highest concentration of the organic acid and/or the organic acid amide and the second phase comprises the azeotroping agent.

Abstract: Disclosed herein are methods for the recovery of an organic acid, such as a heat stable lactic acid, from a feed stream comprising at least one of an organic acid amide, an organic acid ammonium salt, or an alkylamine-organic acid complex. The feed stream that comprises the organic acid amide, organic acid ammonium salt, or alkylamine-organic acid complex is mixed with at least one azeotroping agent. The azeotroping agent is a hydrocarbon capable of forming at least one azeotrope with the organic acid that is produced by the thermal decomposition of the amide, ammonium salt, or complex in the feed stream. Preferably the azeotrope is a heteroazeotrope. The mixture comprising the feed stream and the azeotroping agent is heated to produce a vapor stream that comprises the azeotrope. The vapor stream can be condensed to a liquid stream, and the organic acid is recovered in the liquid stream that is produced.

Abstract: A distillation procedure is provided for the separation of impurities from organic materials such as glycols and glycol ethers whereby a liquid stripping component is interfaced into a distillation column with or below the organic material introduction, heat being provided by a reboiler, the stripping component and impurities being removed overhead.

Abstract: A process for separating water from methanol in an aqueous methanol initial mixture, comprising subjecting said mixture to azeotropic distillation in the presence of sufficient added methyl acrylate to form an azeotrope with most of the methanol in said initial mixture such that a substantial proportion of methanol in the initial mixture is removed as an azeotrope of methanol and methyl acrylate in the overhead vapors resulting from said distillation and a major proportion of water in said initial mixture is removed in the liquid residue of said distillation.

Abstract: A process for producing methylal that involves feeding a liquid containing methanol, formaldehyde and water to an uppermost reactor of at least four solid acid catalyst-filled reactors which are each externally connected to an intermediate portion of a distillation column; and forcibly circulating a liquid containing methanol, formaldehyde, water and produced methylal in a temperature range of 80° C. to 100° C.

Abstract: The present invention relates to a process for separating hydrogen chloride from a mixture comprising an N-(C1-C18)-alkyl-2-pyrrolidone and hydrogen chloride by distilling the mixture comprising an N-(C1-C18)-alkyl-2-pyrrolidone and hydrogen chloride at from 100 to 220° C. and from 50 to 850 hPa in the presence of water by means of a distillation column, condensing the water as water-hydrogen chloride azeotrope at the top by cooling, returning the water-hydrogen chloride azeotrope to the distillation column, separating off gaseous hydrogen chloride at the top and taking off the N-(C1-C18)-alkyl-2-pyrrolidone from the bottom.

Abstract: A distillation procedure is provided for the separation of impurities from organic materials such as glycols and glycol ethers whereby a liquid stripping component is interfaced into a distillation column with or below the organic material introduction, heat being provided by a reboiler, the stripping component and impurities being removed overhead.

Abstract: A process for concentrating spent sulphuric acids particularly sulphuric acids which arise during the nitration of hydrocarbons with nitric acid in the presence of sulphuric acid, wherein single- or multi-stage concentration is effected under vacuum.

Abstract: A distillation procedure is provided for the separation of impurities from organic materials such as glycols and glycol ethers whereby a liquid stripping component is interfaced into a distillation column with or below the organic material introduction, heat being provided by a reboiler, the stripping component and impurities being removed overhead.

Abstract: A procedure is provided for the separation of close boiling impurities from products which have slightly higher polarity than the impurities, for example, separation of di-propylene glycol di-tert-butyl ether (DE) from di-propylene glycol mono-tert-butyl ether (DPTB) by distillation, water or steam being used as stripping component with heat provided by a reboiler.

Abstract: In a process for the preparation of methylglyoxal dimethyl acetal from methylglyoxal and methanol in the presence of an acidic ion exchanger, water is introduced in an amount sufficient to form an acidic reaction mixture in which the acetal product and water form an azeotropic mixture, with or without the retention of some methanol reactant. After subjecting a single phase acidic reaction mixture to an azeotropic distillation, it will separate into two distinct liquid phases with a simple recovery of the acetal product from the aqueous phase.

Abstract: A fractionator has a fractionation vessel, a reactor effluent vapors inlet, a vapor feed contacting zone, a baffled contacting section above the vapor feed contacting zone, a tops section above the baffled contacting section, a heavy bottoms liquid hold-up pool section below the vapor feed contacting zone, a bottoms outlet, a bottoms recycle system with a heat exchanger. Recycled, cooled bottoms is fed back to the fractionation vessel at the heavy bottoms liquid hold-up pool section and above the vapor feed contacting zone. The improvements involve providing a separation tray and downpipe for separating cooler bottoms liquid from hotter product vapors within the fractionation vessel: to avoid condensation and absorption of product vapors by the liquid pool; to have more rapid and uniform quenching of hot liquid entering the pool; and substantially reduce costly onstream maintenance to clean fouled bottoms recycle exchangers.

Abstract: A method permits concentration of a water-miscible organic liquid in a mixture of such liquid and water, with recovery of a desired concentrate of the water-miscible organic liquid and water, and a relatively clean water containing only a very low contest of the water-miscible organic liquid which enables disposal of the water in sewage systems, the method thus enhancing the ability to satisfy environmental concerns; the method has particular application to the recovery of a reusable glycol/water mixture from diluted spent aircraft deicer fluid (ADF).

Abstract: A process for purification treatment of an impure liquid, such as a contaminated condensate, obtained when producing paper or paper pulp. The liquid is introduced intro a stripper device at an admission point (C) and the stripper device is also supplied with an acidifier preferably at a point (D) that is located above the admission point (C) and malodorous gases are driven off from the stripper device.

Abstract: An improved process for preparing an aromatic dicarboxylic acid wherein the improvement resides in dehydrating and recovering solvent from a feed stream having from 20% to 40% by weight water via azeotropic distillation with organic phase reflux using an entrainer selected from isobutyl acetate, n-propyl acetate or an entrainer with a boiling point between isobutyl acetate and n-propyl acetate.

Abstract: A method and apparatus permits concentration of a water-miscible organic liquid in a mixture of such liquid and water, with recovery of a desired concentrate of the water-miscible organic liquid and water, and a relatively clean water containing only a very low content of the water-miscible organic liquid which enables disposal of the water in sewage systems, the method and apparatus thus enhancing the ability to satisfy environmental concerns; the method has particular application to the recovery of a reusable glycol/water mixture from diluted spent aircraft deicer fluid (ADF).

Abstract: An aqueous solution of free hydroxylamine is prepared by a process in which the solution obtained by treating a hydroxylammonium salt with a base is separated into an aqueous hydroxylamine solution and a salt fraction by treatment with water or steam at .ltoreq.80.degree.0 C. The novel process can be carried out in a simple and gentle manner and on a large industrial scale. Owing to the low thermal load, the low concentration of hydroxylamine and the short residence time in the process, the risk of decomposition is minimized.

Abstract: Volatile components are eliminated from polyacrylate melts by distilling off the volatile components by a process in which the volatile components are distilled off under reduced pressure, entraining agents are added to the melts at above 100.degree. C. and the melts are simultaneously circulated.

Abstract: An improved process for separating oil and water from an emulsion containing toxic light ends by flashing the heated and pressurized emulsion, condensing and separating the vaporized water and light ends, recovering the light ends, and recycling the condensed water. The resulting liquid water product has a reduced content of toxic light ends, such as benzene.

Abstract: In a process for the recovery of N-ethylpiperazine by distillation from mixtures with N,N'-diethylpiperazine, piperazine, ethanol, water and accompanying substances, water is added in a manner such that, at the location of the addition of the water, the piperazine concentration is greater than the N-ethylpiperazine concentration. The water may be added to the reflux to the top of the column.

Abstract: In the manufacture of MTBE from TBA and methanol, acidic by-products formed during the etherification reaction are removed by fractionating the etherification reaction product in a first MTBE distillation column to provide a first lower boiling distillation fraction comprising isobutylene, MTBE, methanol and acidic by-products and a first higher boiling distillation fraction comprising methanol, TBA and water, fractionating the first higher boiling distillation fraction in a recycle distillation column to provide a lower boiling TBA recycle fraction and a higher boiling water fraction, recycling the higher boiling water fraction to the MTBE distillation column at a charge point above the charge point for the etherification reaction product, and adding aqueous sodium hydroxide to the recycled higher boiling water fraction in an amount sufficient to neutralize the acidic by-products charged to the MTBE distillation column.

Abstract: In an improved process for recovering ethylene oxide from an aqueous ethylene oxide solution further containing formaldehyde is provided wherein the impure aqueous ethylene oxide solution is introduced into a distillation zone as a feed stream and undergoes distillation therein to form an ethylene oxide product sidestream and an aqueous bottoms product, water is added to the distillation zone to absorb formaldehyde vapor into a liquid phase and combines with the formaldehyde vapor to form an apparent azeotrope, and removing the apparent azeotrope from the column, the improvement is that all or part of the water is a recycled aqueous stream originating from the aqueous bottoms product and introduced to the distillation zone above the feed stream.

Abstract: A distillation process is used to separate methanol from a mixture of methanol with methyl acrylate or methyl methacrylate, as well as from a mixture of methanol and water with methyl acrylate or methyl methacrylate with the use of an azeotropic solvent, which forms an azeotropic mixture with methanol. In distilling such a mixture by the use of a distillation column:(1) part of the condensate of vapors distilled over from the top of the distillation column top is returned to the top of the column;(2) the remaining condensate is separated into two layers;(3) the upper layer essentially composed of an azeotropic solvent from the two separated layers is fed to an intermediate portion of the distillation column;(4) the lower layer essentially composed of methanol from the above two separated layers is withdrawn from the distillation system; and(5) methyl acrylate or methyl methacrylate, or else, methyl acrylate or methyl methacrylate and water, are recovered from the bottom of the column.

Abstract: A method of continuously distilling off the components of a mixture containing phenols, water and methanol using a single distillation column, wherein methanol is recovered from the top of the column, water containing phenols is dragged as a side stream from a recovery section of the column, and phenols are recovered as a bottom product. The method permits efficient separation by the single distillation column of the three components with high purity and low utility energy.

Abstract: A process for removing acetone from an acetone/methyl acetate/methyl iodide mixture utilizing extractive distillation with water being introduced to the distillation zone above the point of introduction of the mixture and acetic acid being introduced at or above the point of introduction of the mixture. In a preferred embodiment the mixture is subjected to an initial extraction with an aqueous extractant to remove most of the methyl iodide.The process is particularly applicable to removing acetone by-product in carbonylation processes for the production of acetic anhydride.

Abstract: A method to recycle spent ethylene glycol in a continuous process for the manufacture of polyethylene terephthalate in at least one reactor vessel which includes:a. condensing the overhead vapor of spent ethylene glycol, water and other byproducts from the reactor vessel,b. feeding the condensed vapor to a single distillation column,c. removing only part of the water and other byproducts from ethylene glycol by distillation overhead in the column andd. feeding the resultant bottoms of the column back to the reactor vessel as recycle ethylene glycol along with virgin ethylene glycol, so that polyethylene terephthalate polymer being manufactured by the continuous process is essentially unaffected regarding polymer color and ability to be spun into high quality yarn, but with lower diethylene glycol content that polymer made from all virgin ethylene glycol.

Abstract: A two-step extraction method for the separation of vinyl acetate from a liquid mixture containing oxygenated compounds, paraffins and olefins, vinyl acetate, water, heavy oils, and other impurities, such as an anti-oxidant, is provided. The first step of the process extracts vinyl acetate and oxygenated compounds from the liquid mixture with a water wash. The paraffins, olefins, and heavy oils are insoluble in the water wash and are recovered as a waste stream from the wash. In a second step the vinyl acetate-rich water is distilled in a steam stripper column. Water is collected as the bottoms from the column and the overhead vapors are cooled by a condenser and collected in a separator tank. The separator tank liquids separate into an aqueous phase and a vinyl acetate phase. The aqueous phase is a waste stream. The vinyl acetate phase is recovered and may be used as a feedstock for polymerization or copolymerization reactions.

Abstract: A method for rectification includes steps of supplying raw materials to a rectifying column from a raw material feed pipe; returning a refluent fluid from a refluxing pipe to the column; leading a hold-up liquid from a bottom tank having a higher surface to a bottom tank having a lower surface of a liquid in a bottom portion of the column; heating the hold-up in each of bottom tanks; exchanging heat by bringing a vapor produced by heating the bottoms into counter-current contact with the reluent liquid returned to the rectifying column on plates arranged in the rectifying column, taking out a vapor from the top of the rectifying column, and taking out bottoms from the bottom tank.

Abstract: The present invention provides a process for the removal of ethanol from drinks produced by fermentation by direct extraction of the ethanol in countercurrent with compressed carbon dioxide as extraction agent and separation of the extracted water-ethanol mixture from the extraction agent by lowering the density of the compressed gas, wherein, after the lowering of the density, the carbon dioxide is regenerated by a treatment with water and then returned to the extraction step.

Abstract: Disclosed is an improved process for the removal of acetone from a production system wherein acetic anhydride is produced by contacting a mixture containing methyl iodide and methyl acetate and/or dimethyl ether with carbon monoxide in the presence of a carbonylation catalyst or catalyst system. The process involves a water-methyl iodide extraction step wherein acetone is separated from a mixture of methyl acetate, methyl iodide and acetone.

Abstract: A process for the production of pure dimethylether by feeding the dehydration product from a dimethylether-synthesis reactor into a distillation column for the production of pure dimethylether at defined trays of this column and withdrawal of pure dimethylether and a fraction containing contaminations at defined trays of the same column, whereby in addition washing liquids and bases can be added.

Abstract: A continuous multistage process for separating a partially water soluble organic component from a slurry containing an insoluble solid, a partially water soluble organic component and optionally water. In this process, the slurry is continuously fed to a tower or column equipped with a suitable vapor/liquid contact device. Energy is applied at a point below the vapor/liquid contact device. Vapors containing the partially soluble organic component exit the tower or column overhead and the inorganic solid is recovered at the bottom of the tower or column. This application of distillation technology to slurries is particularly advantageous in that a more efficient separation of that solid material from the partially soluble organic component is obtained. The improved separation efficiency can be utilized to either lower separation cost and/or to affect a more complete separation in order to obtain a solid material with a lower residual amount of the organic component.

Abstract: A process for the concentration of ethylene oxide in an impure solution thereof including adding the solution and steam to a distillation column, recovering the gaseous stream therefrom containing ethylene oxide, and progressively condensing the steamed solution in at least two heat exchangers arranged in series, with the absolute pressure of the distillation column and of the exchangers being between about 1.5 and 6 bars and the temperature of the cooling fluid of the last exchanger being between about 5.degree. C. and a maximum temperature 5.degree. C. below the temperature of condensation of pure ethylene oxide at the pressure used.