Abstract: A method of mitigating galvanic corrosion on a vehicle is provided for use of metals with carbon containing composites. An electrically conductive material comprising a plurality of electrically conductive metallic particles and a polymer is applied to a corrosion susceptible region of an assembly having a carbon-reinforced composite and a metal. The electrically conductive material has an electrical conductivity of greater than or equal to about 1×10?4 S/m and serves as a sacrificial anode to mitigate or prevent corrosion of the metal in the assembly. Also provided are assemblies for a vehicle having reduced galvanic corrosion that include a metal component in contact with a carbon-reinforced composite, which defines a corrosion susceptible region having an electrically conductive material disposed therein.

Abstract: A liquid heating system may comprise a metallic container and a refillable non-corrosive hollow porous tube, which may be coupled to the metallic container. The refillable non-corrosive hollow porous tube may include at least one open end and anodic material may be filled or refilled into the refillable non-corrosive hollow porous tube through the at least one open end. The anodic material is corroded by the oxidation process at a substantially faster rate compared to the metallic container. The anodic material is refilled into the refillable non-corrosive hollow porous tube through the at least one open end without removing the refillable non-corrosive hollow porous tube from the metallic container or disturbing the position of the refillable non-corrosive hollow porous tube.

Abstract: According to various embodiments, a system includes a gasifier that includes a shell made of a first material exposed to a gasification region inside the gasifier and a patterned anode layer coupled to the shell inside the gasifier. The patterned anode layer is made of a second material, and the patterned anode layer is configured to protect the shell from corrosion by condensing hot gas in the gasification region.

Abstract: A marine drive cathodic protection control circuit and method controls ohmic current from a power source to an anode according to electrical reference potential sensed by a reference electrode. The ohmic current is interrupted for an interruption interval, and reference potential is sensed during the interruption interval. The ohmic current is controlled according to reference potential sensed during the interruption interval.

Abstract: A system for detecting and preventing galvanic corrosion of an anodic metal includes a potential detector configured to monitor an electrical potential within the electrolyte solution, a signal amplifier coupled with the potential detector, and a current delivery circuit coupled with the signal amplifier. The signal amplifier is configured to provide an output proportional to the monitored electrical potential, and the current delivery circuit is configured to provide a current to a cathodic metal that is proportional to the output of the signal amplifier.

Abstract: An electric field modifier for boosting a current output of a sacrificial anode to enhance its protective effect and direct the current output to improve current distribution in galvanic protection of steel in a concrete element exposed to air is disclosed. A cavity is formed in a concrete element and a combination comprising a sacrificial anode, an electric field modifier and an ionically conductive filler are embedded therein. The sacrificial anode is connected to the steel. The modifier comprises an element with an anode side, supporting an oxidation reaction, in electrical contact with a cathode side, supporting a reduction reaction. The cathode of the modifier faces the sacrificial anode and is separated therefrom by a filler which contains an electrolyte that connects the sacrificial anode to the cathode of the modifier. The anode of the modifier faces away from the sacrificial anode. Preferably, the reduction reaction, on the cathode of the modifier, comprises reduction of oxygen from the air.

Abstract: According to various embodiments, a system includes a turbine engine component that includes a first material having a surface exposed to a fluid flow path and a sacrificial anode layer disposed on the surface. The sacrificial anode layer includes a second material that is electrochemically more active than the first material and the second material is configured to preferentially corrode to protect the first material from corrosion.

Abstract: An electrolysis prevention device, for preventing corrosion caused by electrolysis, includes a sacrificial anode made of an active metal and an anode holder supporting the sacrificial anode. The holder is adapted to fit around the inlet connection of an engine heat exchange component, such as a radiator or heater core, in such a way as to allow for a hose to be attached overtop the device. The device may be included in an originally-manufactured engine heat exchange component or may be installed later.

Abstract: Techniques generally describe articles of enclosing manufacture and methods related to containers including a magnesium sacrificial anode for corrosion protection. Example articles of enclosing manufacture may include a liner or a rod that is configured as a sacrificial anode to protect a metallic side or end wall of the enclosing manufacture from corrosion. Other embodiments may be disclosed and claimed.

Abstract: A corrosion inhibiting system is provided with the ability to allow both primary and secondary portions of the circuit to be used in the alternative without having the primary and secondary systems interfere with each other by operating at the same time. By incorporating a continuity controller, such as a switch or a diode to selectively disconnect the sacrificial anode from the circuit, the primary and secondary systems can both be provided on a marine vessel, but used independently from each other. In that way, the primary and secondary corrosion inhibiting systems are prevented from interfering with each other during normal operation.

Abstract: A cathodic protection system for use in an electrolyte includes a protected structure to be at least partially immersed in the electrolyte, at least one sacrificial anode to be at least partially immersed in the electrolyte and electrically connected to the protected structure, and a substantially impermeable barrier disposed between the at least one sacrificial anode and the electrolyte.

Abstract: Cathodic protection of a structure including a steel member at least partly buried in a covering layer, such as steel rebar in a concrete structure, is provided by embedding sacrificial anodes into the concrete layer at spaced positions over the layer and connecting the anodes to the rebar. The anode body is formed, by pressing together finely divided powder, flakes or fibers of a sacrificial anode material such as zinc to define a porous body having pores therein. The sacrificial anode material of the anode member is directly in contact with the covering material by being buried or inserted as a tight fit into a drilled hole so that any expansion forces therefrom would be applied to the concrete with the potential of causing cracking. The pores are arranged however such that corrosion products from corrosion of the anode body are received into the pores sufficiently to prevent expansion of the anode body to an extent which would cause cracking of the covering material.

Abstract: Cathodic protection of a structure including a steel member at least partly buried in a covering layer, such as steel rebar in a concrete structure, is provided by embedding sacrificial anodes into the concrete layer at spaced positions over the layer and connecting the anodes to the rebar. The anode body is formed, by pressing together finely divided powder, flakes or fibers of a sacrificial anode material such as zinc to define a porous body having pores therein. The sacrificial anode material of the anode member is directly in contact with the covering material by being buried or inserted as a tight fit into a drilled hole so that any expansion forces therefrom would be applied to the concrete with the potential of causing cracking. The pores are arranged however such that corrosion products from corrosion of the anode body are received into the pores sufficiently to prevent expansion of the anode body to an extent which would cause cracking of the covering material.

Abstract: The invention relates to a galvanic anode system for the corrosion protection of steel, comprised of a solid electrolyte and a galvanic anode material, preferably zinc and its alloys, glued to the solid electrolyte or embedded in the solid electrolyte. The solid electrolyte is characterised by a high ion conductivity and comprises at least one anionic and/or cationic polyelectrolyte and/or preferably at least one compound that forms complex compounds with the anode material, preferably with zinc. The solid electrolyte is produced by applying a coating agent, preferably as an aqueous dispersion or suspension, to the steel and/or to the mineral substructure, preferably to concrete. The anode material is characterised in that it forms a galvanic element in combination with the solid electrolyte and the steel to be protected, in which the steel forms the cathode.

Abstract: A method of protecting steel in concrete is disclosed. It consists of connecting the steel (6) to a discrete sacrificial anode assembly (7) comprising a base metal (1), a relatively small quantity of catalytic activating agent in contact with the base metal and a substantially inert porous layer (3) that surrounds the base metal and catalytic activating agent. The inert porous layer efficiently maintains a sustainable concentration gradient of the catalytic activating agent between the base metal and the surrounding environment as a result of the electric field across this layer. The preferred porous layer comprises a material that exhibits a net repulsion of negative ions from its pore system and the preferred catalytic activating agent comprises doubly charged sulphate ions as small electric fields maintain very high concentration gradients of these ions resulting in high concentrations at the base metal surface and insignificant concentrations at the assembly periphery.

Abstract: The invention pertains to a sacrificial anode for cathodic corrosion protection that comprises an anode body (1), a mounting component (8) for mounting the sacrificial anode on the device to be protected, an insulating component (4) that in certain areas surrounds the anode body (1) and electrically insulates the anode body (1) from the mounting component (8), and a resistive element (9) that is inserted between the anode body (1) and the mounting component (8), where the insulating component (4) is fixed on the mounting component (8). According to the disclosure, a securing component (6) is fixed on the anode body (1) and prevents the anode body (1) from moving out of the insulating component (4). This results in a sacrificial anode of this type that can be reliably operated over its entire service life.

Abstract: A sacrificial anode assembly for cathodically protecting and/or passivating a metal section, comprising: (a) a cell, which has an anode and a cathode arranged so as to not be in electronic contact with each other but so as to be in ionic contact with each other such that current can flow between the anode and the cathode; (b) a connector attached to the anode of the cell for electrically connecting the anode to the metal section to be cathodically protected; and (c) a sacrificial anode electrically connected in series with the cathode of the cell; wherein the cell is otherwise isolated from the environment such that current can only flow into and out of the cell via the sacrificial anode and the connector. The invention also provides a method of cathodically protecting metal in which such a sacrificial anode assembly is cathodically attached to the metal via the connector of the assembly, and a reinforced concrete structure wherein some or all of the reinforcement is cathodically protected by such a method.

Abstract: A system for preventing erosion of metal objects in a swimming pool having chemicals therein includes a metal piece sacrificial anode, which may be of zinc. This metal piece sacrificial anode is contained within a tubular container and placed in a location along the swimming pool where it can be readily viewed. The metal piece sacrificial anode is removably supported within the container on the cover of the container, which is threadably attached to the container. The container is supported on piping through which water is supplied to the pool and to the interior of the container. The metal piece sacrificial anode is attached at one end to a an electrically conductive wire and to an electrically conductive copper wire or “bonding wire”, which runs around the pool and is attached to metal objects in the pool.

Abstract: This assembly provides a flexible method of attaching discrete sacrificial anodes to exposed steel in concrete construction to achieve an advantageous distribution of protection current. It comprises a base metal [1] that is less noble than steel, a conductor [6] connected to the base metal, a tying point [2] formed at least in part by the conductor, and a tie [4] that passes through the tying point [2] and around the steel [5]. The tie is used to physically tie the anode between steel bars prior to placing the concrete and in the process to electrically connect the anode to the steel. The tying point is open to facilitate adjusting the tie. The separation of the tie from an anode assembly with a tying point allows the tie to be selected during installation when the properties required by the application are known.

Abstract: A novel cathodic protection system is provided that automatically controls and adjusts the voltage potential between an anode and a structure to protect the structure from corrosion. The cathodic protection system is self-powered, requiring no external power source or batteries. A cathodic protection circuit is configured to provide a cathodic protection current from the anode to the structure through an electrolyte. A power generation circuit is configured to generate power from a galvanic cell formed from the anode and an isolated electrode when cathodic protection is interrupted. A voltage potential control circuit is powered by the power generation circuit and is configured to (a) determine a structure-to-electrolyte reference voltage for the electrolyte and structure, and (b) adjust the cathodic protection current from the anode to the structure to maintain the reference voltage substantially the same as a set voltage.

Abstract: An anode is mounted to the top of a water heater tank which has a spud with external threads welded to the top thereof. The spud extends above insulation which surrounds the water tank and covers the top of the water heater. An anode rod is inserted into the water tank through the spud and has a steel core welded to a flat cylindrical steel disk which extends radially outwardly of a magnesium cylinder formed about the core. A water sealing gasket is positioned between the disk and the annular surface formed by the open end of the spud. A nut fits over the disk and engages the threads on the spud, and clamps the anode to the spud so that the threads are isolated from water in the tank, allowing easy removal of the anode after the passage of time.

Abstract: An anode for use in cathodic protection of steel in concrete is formed from an electrically conductive material such as zinc and an ionically conductive material which is preferably a humectant and/or has a pH greater than 12 to enhance current flow. The materials are intimately intermixed through at least a part of the anode body and compressed into the anode body with an electrical connecting lead formed into a core of the body which is wholly conductive material. Portions of the electrically conductive material are pressed into electrical contact to form a plurality of electrically conductive paths within the anode body. Many of the voids in the body are interconnected to form a plurality of ionically conductive paths through the anode body by causing the humectant to migrate through the voids. The large surface area between the ionically conductive paths and the electrically conductive paths increase significantly the contact surface area of the anode body to increase current flow.

Abstract: A cathodic protection system is provided for cathodically protecting an metallic substrate against corrosion, where the system comprises a sacrificial anodic material containing, but not limited to, zinc, magnesium, aluminum or a mixture of these materials, with a ceramic magnet, coupled with a plug, embedded into the sacrificial anode in such a way as to take advantage of the magnetic flux for transfer of electrons from the sacrificial anode to the object being protected, the unit is affixed to the object being protected by use of an electrically-conductive adhesive. The electrical connection may be established via the combination of the ceramic magnet and the electrically-conductive adhesive. The magnet may be magnetized in the direction of its thickness.

Abstract: Cathodic protection of a structure including a steel member at least partly buried in a covering layer, such as steel rebar in a concrete structure, is provided by embedding sacrificial anodes into the concrete layer at spaced positions over the layer and connecting the anodes to the rebar. The anode body is formed, by pressing together finely divided powder, flakes or fibers of a sacrificial anode material such as zinc to define a porous body having pores therein. The sacrificial anode material of the anode member is directly in contact with the covering material by being buried or inserted as a tight fit into a drilled hole so that any expansion forces therefrom would be applied to the concrete with the potential of causing cracking. The pores are arranged however such that corrosion products from corrosion of the anode body are received into the pores sufficiently to prevent expansion of the anode body to an extent which would cause cracking of the covering material.

Abstract: A sacrificial marine anode with a water proof encased current tester to alert an operator of proper connectivity, current status of the cathodic protection system for an associated marine structure, and status of current tester power supply is disclosed.

Abstract: An apparatus and method for protecting a structure from corrosion, according to which the apparatus includes two pivotally connected members, at least one anode device connected to at least one of the members, and a resilient component engaged with the members.

Abstract: Cathodic protection of an existing concrete structure, including a steel member at least partly buried, such as steel rebar, in the concrete structure, is provided by embedding anodes into a fresh concrete layer applied over an excavated patch and/or as a covering overlay. The anodes are embedded at spaced positions or as an array in the layer and connected to the rebar. A reinforcing layer is applied to the anode or adjacent the anode to resist expansion of the anode body tending to cause cracking of the concrete caused by the larger volume of the corrosion products relative to the anode material. Pores are provided in the anode body so as to take up the corrosion products. The reinforcing layer can be provided in the actual anode body as a closed surface surrounding the anode material inside or may be provided in the concrete as a layer on top of the anode in an array form at or near the outer surface of the concrete.

Abstract: The cathodic protection system of a concrete structure (22) uses sacrificial anodes such as zinc, aluminum and alloys thereof embedded in mortar. A humectant is employed to impart high ionic conductivity to the mortar in which the anode is encapsulated. Lithium nitrate and lithium bromide and combinations thereof are preferred as the humectant. The anode (10) is surrounded by a compressive, conductive matrix (12) incorporating a void volume between 15% and 50% to accommodate the sacrificial corrosion products of the anode. A void space of at least 5% of the total volume of the anode (12) may be provided opposite to the active face of the anode. Synthetic fibers such as polypropylene, polyethylene, cellulose, nylon and fiberglass have been found to be useful for forming the matrix. A tie wire is used to electrically connect the anode to the reinforcing bar.

Abstract: An anode protection device and method are provided. The method includes placing a sacrificial anode in proximity to the positive and negative contacts to shield or distort the field therebetween which provides preferential corrosion of the sacrificial anode, instead of the anode. The protection device is a sacrificial anode having various forms and placed in different configurations. In one form the sacrificial anode is a plate. In another form the sacrificial anode is a ring placed around either the positive contact or negative contact to provide a shield between the negative and positive contacts. In a further device embodiment, the sacrificial anodic plate can be welded to the aluminum case of a rechargeable battery of a behind-the-ear (BTE) hearing device.

Abstract: Apparatus and method of incorporating a resistive interface between an anode rod and a water heater tank connector. The resistive interface can include a conductive polymer material or coating.

Abstract: A method for manufacturing improved cast anodes for corrosion protection in storage tanks calls for integrating a plurality of spaced steel core rods into a sacrificial galvanic anode material sheet. The sheet is divided into segments such that a width of each segment is four to eight times the thickness of the galvanic sheet.

Abstract: A corrosion protection device (“CPD”) for inhibiting corrosion of an air compressor collection tank, and relieving the pressure in the tank when excessive condensate accumulates within the tank. A relief passage extends through the plug, and an anode seals the relief passage near the interior volume of the tank. The tank, plug and anode are all coupled in an electrically conductive relationship, and a galvanic circuit is formed when condensate collects near the bottom of the tank. The anode has a lower redox potential than steel, and is preferably made from magnesium. The anode loses electrons with less resistance than the steel tank, so the anode will be consumed through the oxidation process before the steel tank corrodes. Once the anode is consumed so that it no longer seals the relief passage, the condensate and air are discharged from the tank through the relief passage.

Abstract: Resistance to corrosion of aluminum metallization on semiconductor devices during wafer sawing process is provided by a sacrificial anode containing magnesium in contact with the integrated circuit wafer and the dicing saw. A relatively thin film or disc of magnesium directly in contact with the surface of the dicing blade makes use of cooling water to serve as the electrolyte between the magnesium and aluminum surfaces, and in turn corrosion is transferred to the magnesium anode in preference to the aluminum of the semiconductor device.

Abstract: A storage tank for fluids comprises a novel striker plate. The striker plate is comprised of a sacrificial galvanic anode and a steel core, and it is situated opposite an access opening used for measuring depth of fluid in the tank. The striker plate can also function adjacent other corrosive areas in a tank, such as along a seam in a tank wall, to reduce corrosion.

Abstract: A propeller attachment is disclosed including a body, the body including an anodic material, at least one projection projecting from the body, and a fastener coupled to the body. An anode is also disclosed including an annular body constructed from an anodic material, a fastener disposed centrally in the annular body, and at least one extension coupled to the annular body, the at least one extension is configured to allow for gripping of the anode. A fastener for coupling a propeller to a drive shaft of a lower unit is disclosed including a fastening portion configured to threadably engage the drive shaft and retain the propeller. The fastener further includes an anodic portion disposed around the fastening portion. The anodic portion is shaped to form at least one grip, and the anodic portion preferentially corrodes to prevent corrosion of the lower unit.

Abstract: A corrosion protection device (“CPD”) for inhibiting corrosion of an air compressor collection tank, and relieving the pressure in the tank when excessive condensate accumulates within the tank. A relief passage extends through the plug, and an anode seals the relief passage near the interior volume of the tank. The tank, plug and anode are all coupled in an electrically conductive relationship, and a galvanic circuit is formed when condensate collects near the bottom of the tank. The anode has a lower redox potential than steel, and is preferably made from magnesium. The anode loses electrons with less resistance than the steel tank, so the anode will be consumed through the oxidation process before the steel tank corrodes. Once the anode is consumed so that it no longer seals the relief passage, the condensate and air are discharged from the tank through the relief passage.

Abstract: A method for manufacturing improved cast anodes for corrosion protection in storage tanks calls for integrating a plurality of spaced steel core rods into a sacrificial galvanic anode material sheet. The sheet is divided into segments such that a width of each segment is four to eight times the thickness of the galvanic sheet.

Abstract: A concrete structure is reinforced with steel rebars coated with essentially pure aluminum in the range from about 0.25 mm to 2 mm thick upon which aluminum coating is an aluminum oxide layer in the range from 0.1 &mgr;m to 100 &mgr;m thick. This layer of aluminum oxide and/or hydrated aluminum oxide is referred to as a combined aluminum oxide layer, and it is in direct contact with the concrete.

Abstract: Cathodic protection of a structure including a steel member at least partly buried in a covering layer, such as steel rebar in a concrete structure, is provided by embedding sacrificial anodes into the concrete layer at spaced positions over the layer and connecting the anodes to the rebar. Each anode is inserted into a drilled hole in the layer and is electrically attached to the rebar in the same or an adjacent hole by a steel pin which is attached to the reinforcement by arc welding or by impact. In the arrangement where the anode and the attachment are in the same hole, the pin passes into or through the anode so as to hold the anode rigidly within the hole. The hole is filled by a settable filler material.

Abstract: Corrosible metallic elements of tank are protected by an anodic encasement sleeve. The anodic encasement sleeve employs an inner sacrificial anodic layer and an outer environmental barrier layer to provide both cathodic and barrier protection against corrosion. Following application of the sleeve, typically by drawing or wrapping, the anodic encasement sleeve remains substantially unbonded from the tank, though it is electrically connected by conductive means. Because of the substantially unbonded relationship between the sacrificial anodic layer and the metallic elements of the tank, if electrolyte is present under the environmental barrier (due to breaches, installation error, condensation, etc.), the electrolyte may enter the unbonded area between the tank and the anodic material. This increases the ratio of anodic material to tank available, which makes the cathodic protection more efficient and effective for an extended duration.

Abstract: A cathodic protection system utilizes dynamic control of an output from a power supply to vary an impressed current applied to a structure to be protected proportional to a measurement of stray electrical current. The current is also supplied to an anode bed in an amount sufficient to maintain the structure more negatively charged than the anode bed such that the stray electrical currents are directed away from the structure, thus avoiding electrolytic attack.