Bath Contains Separate Crosslinking Or Curing Agent Patents (Class 204/506)
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Patent number: 8992753Abstract: Disclosed are aqueous resinous dispersions that are electrodepositable and exhibit good anti-settling properties, as well as to their use to produce smooth, low gloss coatings. The aqueous resinous dispersions include an active hydrogen-containing, cationic salt group-containing polymer; a curing agent; and oxidized polyolefin particles.Type: GrantFiled: July 18, 2012Date of Patent: March 31, 2015Assignee: PPG Industries Ohio, Inc.Inventors: Richard F. Syput, Matthew S. Scott
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Patent number: 8779069Abstract: Disclosed herein are functionalized polymers comprising ethylene and substituted ethylene segments, which have been modified by epoxidation to enhance their crosslinking ability. These functionalized polymers are useful as film forming resins in cathodic electrocoating compositions. Also disclosed herein are aqueous dispersion compositions comprising the functionalized polymers and a process for coating various electrically conductive substrates.Type: GrantFiled: December 12, 2011Date of Patent: July 15, 2014Assignee: Axalta Coating Systems IP Co., LLCInventors: Simona Percec, Susan H. Tilford
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Patent number: 8702943Abstract: An aqueous electrodeposition coating composition comprising a cathodically electrodepositable binder, the binder comprising a phosphorylated resin and a carboxyl group separated by from 2 to 4 carbons from an ester group, provides corrosion protection equivalent to that obtained by the conventional phosphate pretreatment-electrodeposition coating process.Type: GrantFiled: December 29, 2008Date of Patent: April 22, 2014Assignee: BASF Coatings GmbHInventors: Timothy S December, Abdellatif Chouai, Cynthia A Stants
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Publication number: 20140021051Abstract: Disclosed are aqueous resinous dispersions that are electrodepositable and exhibit good anti-settling properties, as well as to their use to produce smooth, low gloss coatings. The aqueous resinous dispersions include an active hydrogen-containing, cationic salt group-containing polymer; a curing agent; and oxidized polyolefin particles.Type: ApplicationFiled: July 18, 2012Publication date: January 23, 2014Applicant: PPG Industries Ohio, Inc.Inventors: Matthew S. Scott, Richard F. Syput
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Patent number: 8574414Abstract: A method includes (a) contacting at least a portion of a substrate material with a solution comprising a source of copper, wherein the solution is essentially free of a source of a group IIIB metal and a source of a group IVB metal; and (b) after step (a), contacting at least a portion of the substrate with an electrodepositable coating composition comprising (i) a film-forming resin and (ii) a source of yttrium.Type: GrantFiled: July 14, 2010Date of Patent: November 5, 2013Assignee: PPG Industries Ohio, IncInventors: Terri Ziegler, Mark McMillen
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Patent number: 8491770Abstract: Disclosed herein are functionalized polymers comprising ethylene and substituted ethylene segments. These functionalized polymers are useful as film forming resins in cathodic electrocoating compositions. Also disclosed herein are aqueous dispersion compositions comprising the functionalized polymers and a process for coating various electrically conductive substrates.Type: GrantFiled: December 10, 2010Date of Patent: July 23, 2013Assignee: Axalta Coating Systems IP Co. LLCInventors: Stephen Neal Bair, Simona Percec, Susan H. Tilford
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Patent number: 8425747Abstract: Disclosed is cathodic electrodeposition coating comprising at least one binder, at least one crosslinking agent, at least one bismuth compound comprising a basic bismuth nitrate, and a polymethylene urea. In one embodiment, the basic bismuth nitrate compound comprises a bismuth subnitrate of the empirical formula 4(BiNO3(OH)2)BiO(OH).Type: GrantFiled: March 25, 2009Date of Patent: April 23, 2013Assignee: BASF Coatings GmbHInventors: Rolf Schulte, Hubert Baumgart, Peter Averhage, Oliver Johannpoetter
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Patent number: 8426500Abstract: An aqueous coating composition comprising (A) at least one water-dispersible organic binder containing cationic groups and (B) 0.05%-10% by weight, based on the solids content of the aqueous coating composition, of a water-thinnable vinylpyrrolidone copolymer, where the vinylpyrrolidone copolymer (B) contains vinylpyrrolidone monomer units and vinyl acetate monomer units in a molar ratio of 0.3:0.7 to 0.7:0.3, preferably of 0.4:0.6 to 0.6:0.4 and possesses a weight-average molecular weight of less than 200 000 g/mol.Type: GrantFiled: May 6, 2009Date of Patent: April 23, 2013Assignee: BASF Coatings GmbHInventors: Hubert Baumgart, Udo Höffmann, Iris Ross-Lippke, Stephan Heffels
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Patent number: 8354471Abstract: A coating composition, such as an electrodepositable electrocoat primer coating composition, comprises a phosphorylated acrylic polymer, The coating provides excellent corrosion protection even without a conventional phosphate pretreatment.Type: GrantFiled: December 29, 2008Date of Patent: January 15, 2013Assignee: BASF Coatings GmbHInventors: Abdellatif Chouai, Timothy S. December, Cynthia A. Stants, Jennifer M. Lear, Robert D. Schiller, Charles L. Tazzia, Gregory G. Menovcik
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Patent number: 8236157Abstract: A pigment dispersing resin is disclosed along with pigment dispersion, electrodepositable coating compositions using the pigment dispersing resin, and methods for applying the electrodepositable coating composition. The pigment dispersing resin consists essentially of the carboxylic acid salt of an aminated bisphenol epoxy resin and an alkoxylated styrenated phenol. Pigment dispersions made from the dispersing resin are especially useful for forming low or no volatile organic content electrocoating baths.Type: GrantFiled: December 12, 2008Date of Patent: August 7, 2012Assignee: E I du Pont de Nemours and CompanyInventor: Taddesse Gebregiorgis
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Publication number: 20120145545Abstract: Disclosed herein are functionalized polymers comprising ethylene and substituted ethylene segments. These functionalized polymers are useful as film forming resins in cathodic electrocoating compositions. Also disclosed herein are aqueous dispersion compositions comprising the functionalized polymers and a process for coating various electrically conductive substrates.Type: ApplicationFiled: December 10, 2010Publication date: June 14, 2012Applicant: E.I. DU PONT DE NEMOURS AND COMPANYInventors: Stephen Neal BAIR, Simona Percec, Susan H. Tilford
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Patent number: 7906002Abstract: This invention relates to a method for forming on a metal substrate a surface treating film excelling in corrosion resistance and stability of film-forming agent, by applying a film-forming agent thereto by a multistage electrification system comprising at least two stages.Type: GrantFiled: August 1, 2007Date of Patent: March 15, 2011Assignees: Kansai Paint Co., Ltd., Toyota Jidosha Kabushiki KaishaInventors: Masaharu Shimoda, Eisaku Okada
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Publication number: 20110048948Abstract: Disclosed is cathodic electrodeposition coating comprising at least one binder, at least one crosslinking agent, at least one bismuth compound comprising a basic bismuth nitrate, and a polymethylene urea. In one embodiment, the basic bismuth nitrate compound comprises is a bismuth subnitrate of the empirical formula 4(BiNO3(OH)2) BiO(OH).Type: ApplicationFiled: March 25, 2009Publication date: March 3, 2011Applicant: BASF COATINGS GMBHInventors: Rolf Schulte, Hubert Baumgart, Peter Averhage, Oliver Johannpoetter
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Patent number: 7749368Abstract: Disclosed are methods for coating a metal substrate with a yttrium-containing coating, including ferrous substrates, such as cold rolled steel and electrogalvanized steel. Also disclosed are coated substrates produced thereby.Type: GrantFiled: December 13, 2006Date of Patent: July 6, 2010Assignee: PPG Industries Ohio, Inc.Inventors: Neil D. McMurdie, Mark W. McMillen, Edward F. Rakiewicz, Michelle S. Miles, Richard F. Karabin
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Patent number: 7094324Abstract: With the use of a lead-free cationic electrodeposition coating composition containing a sulfonium-modified epoxy resin, an amine-modified novolak-type epoxy resin, and a blocked isocyanate curing agent as a binder resin, wherein the content of volatile organic components is 1% by weight or less, the coating liquid conductivity is 1000 to 2500 ?S/cm, and the minimum film-forming temperature of the coated layer electrodeposited on an object to be coated is 20 to 35° C., electrodeposition coating is carried out at or above the temperature which is lower by 2° C. than the minimum film-forming temperature and at or below the temperature which is higher by 6° C. than the minimum film-forming temperature.Type: GrantFiled: March 26, 2003Date of Patent: August 22, 2006Assignees: Nippon Paint Co., Ltd., Toyota Jidosha Kabushiki KaishaInventors: Satoru Uchidoi, Yoshio Kojima, Mitsuo Yamada, Seiji Yokoi, Satoshi Kodama
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Patent number: 7077941Abstract: A multi-layer electrodeposition coating film-forming method which comprises subjecting a cationic electrodeposition coating composition containing at least two emulsions to an electrodeposition coating, said cationic electrodeposition coating composition being such that a difference in an electrical quantity (a) required for deposition starting between a first coating composition comprising a first emulsion and a second coating composition comprising a second emulsion in two emulsions selected from the at least two emulsions is in the range of 50 to 400 C/m2.Type: GrantFiled: March 10, 2003Date of Patent: July 18, 2006Assignee: Kansai Paint Co.,Ltd.Inventors: Naoko Kasahara, Takeo Ohtani, Tadayoshi Hiraki, Akira Tominaga
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Patent number: 7070683Abstract: The present invention is directed to a curable electrodepositable coating composition having a resinous phase dispersed in an aqueous medium. The resinous phase includes (a) one or more ungelled, active hydrogen-containing cationic salt group-containing resins which are electrodepositable on a cathode; (b) one or more at least partially blocked polyisocyanate curing agents; (c) at least one substantially non-volatile antioxidant; and (d) at least one volatile antioxidant. The present invention also provides a process for electrodeposition using the coating and substrates coated therewith.Type: GrantFiled: February 13, 2003Date of Patent: July 4, 2006Assignee: PPG Industries Ohio, Inc.Inventors: Robin M. Peffer, Brian G. Thebaud, Steven R. Zawacky, Gregory J. McCollum, Al J. Kaylo
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Patent number: 7005051Abstract: Disclosed is a three coat one bake coating process for forming an intermediate coated film, a base coated film and a clear coated film on an electrodeposition coated film. The electrodeposition coating composition is a lead-free cationic electrodeposition coating composition which has a volatile organic content of 1% by weight or less, a metal ion content of 500 ppm or less, a neutralizing acid amount of 10 to 30 mg equivalent based on 100 g of binder resin solid content. The intermediate coating composition and/or the base coated composition comprises a specific amount of a nonaqueous dispersion resin as a resin component. In the coating process, a baking step is omitted from the conventional intermediate coating process, or from the conventional base coating process.Type: GrantFiled: March 28, 2002Date of Patent: February 28, 2006Assignee: Nippon Paint Co., Ltd.Inventors: Yoshio Kojima, Mitsuo Yamada, Shoki Tsuji
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Patent number: 6919004Abstract: An improved aqueous cathodic electrocoating composition having a binder of an epoxy-amine adduct and a crosslinking agent; wherein the improvement is the use of a crosslinking agent having at least one, preferably a plurality of morpholine dione groups per molecule. Electrodeposited finishes are formed that have reduced volatile emissions and film weight loss when heated to cure.Type: GrantFiled: July 2, 2002Date of Patent: July 19, 2005Assignee: E. I. du Pont de Nemours and CompanyInventors: Albert G. Anderson, Allisa Gam
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Patent number: 6908539Abstract: An improved aqueous cathodic electrocoating composition having a binder of an epoxy-amine adduct and a polyisocyanate crosslinking agent; wherein the improvement is the use of a polyisocyanate crosslinking agent having at least one crosslinkable morpholine dione group per molecule. Electrodeposited finishes are formed that have reduced volatile emissions and film weight loss when heated to cure.Type: GrantFiled: July 2, 2002Date of Patent: June 21, 2005Assignee: E.I. du Pont de Nemours and CompanyInventors: Albert G. Anderson, Allisa Gam
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Patent number: 6869513Abstract: The invention provides a photodegradation resistant curable electrodepositable coating composition which includes one or more ungelled, active hydrogen-containing cationic sulfonium salt group-containing resins which are electrodepositable on a cathode, and one or more curing agents having cationic groups or groups which are capable of forming cationic groups. The invention also provides processes for coating an electroconductive substrate with the coating composition, to form single layer or multi-layer composite coatings. Also provided is a multi-layer composite coating in which the electrodepositable coating composition is used to form the primer layer. The compositions have improved throw power versus typical sulfonium salt electrodepositable compositions.Type: GrantFiled: November 8, 2001Date of Patent: March 22, 2005Assignee: PPG Industries Ohio, Inc.Inventors: Anthony D. Kulfan, Ellor J. Van Buskirk, Craig A. Wilson
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Patent number: 6811666Abstract: This invention is directed to an improved aqueous cathodic electrocoating composition and a method for the electrodeposition of this composition; the composition comprises a cathodic electrodepositable composition comprising a binder of (a) a cathodically electrodepositable film forming resin and (b) a polyisocyanate crosslinking agent blocked with a compound that is non-hazardous and non-air polluting, such as, an alkoxy alkanol or an alkyl alcohol; wherein the improvement comprises the use of 0.1-5.0% by weight, based on the weight of the binder, of a water miscible amine acid zwitterion additive which is the reaction product of an amine acid and an alkylglycidy ether.Type: GrantFiled: February 20, 2002Date of Patent: November 2, 2004Assignee: E.I. du Pont de Nemours and CompanyInventor: Ding Yu Chung
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Patent number: 6761973Abstract: The present invention provides a cationic resin composition comprising a cationic resin (A) and a blocked polyisocyanate (B) obtained by reacting an active hydrogen-containing component comprising a diol (a) which has two hydroxyl groups having different reactivities from each other and which has a molecular weight of 76 to 150 and a carboxyl group-containing diol (b) having a molecular weight of 106 to 500 with a polyisocyanate compound (c).Type: GrantFiled: September 5, 2002Date of Patent: July 13, 2004Assignee: Kansai Paint Co., Ltd.Inventors: Shigeo Nishiguchi, Koji Kamikado, Souichi Ikejiri, Hideki Iijima
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Patent number: 6746588Abstract: The invention provides a cationic electrodeposition method requiring the immersion of a conductive substrate in a coating composition, applying a voltage between an anode and the conductive substrate, and removing the substrate from the coating composition. The coating composition of the invention comprises, in an aqueous medium, an aqueous dispersion of a resin composition comprising: (A) a polymer having at least one primary carbamate group and one or more quaternary ammonium groups, (B) a carbamate functional reactive additive which is generated insitu during the production of polymer (A) and (C) a compound having a plurality of active methylol or methylalkoxy groups that are reactive with said carbamate groups.Type: GrantFiled: October 26, 2001Date of Patent: June 8, 2004Assignee: BASF CorporationInventor: Timothy S. December
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Patent number: 6736950Abstract: Method of electro-dipcoating while reducing edge migration on stoving by 1) electro-deposition of a coating layer from an electrically depositable coating composition containing a heat-curable binder system having a content of olefinically unsaturated double bonds that are radically polymerisable under UV irradiation, on an electrically conductive substrate having edges, 2) UV irradiation of at least part of the electrically deposited coating layer, avoiding complete curing, 3) complete curing of the electrically deposited coating layer by stoving.Type: GrantFiled: March 28, 2002Date of Patent: May 18, 2004Assignee: E. I. du Pont de Nemours and CompanyInventors: Klausjörg Klein, Walter Kühhiri, Siegfried Kuphal
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Patent number: 6730203Abstract: A multi-layer coating film-forming method which comprises coating a cationic electrodeposition coating composition (A) containing a blocked polyisocyanate compound as a crosslinking agent and bismuth hydroxide to form a non-cured electrodeposition coating film, coating a water based intercoat coating composition (B1) containing a hydroxyl group and carboxyl group-containing base resin, a blocked polyisocyanate crosslinking agent, a fine aluminum powder and a titanium oxide white pigment onto the non-cured electrodeposition coating film to form a non-cured intercoat coating film, followed by heat curing both coating films simultaneously.Type: GrantFiled: September 19, 2001Date of Patent: May 4, 2004Assignee: Kansai Paint Co., Ltd.Inventors: Syuichi Ikenoue, Akira Kasari
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Patent number: 6641707Abstract: Provided is a biodegradation resistant cationic electrodeposition composition of a resinous phase dispersed in an aqueous medium. The resinous phase includes an electrodepositable resin having cationic onium salt groups which have been at least partially solubilized with an &agr;-alkoxycarboxylic acid of formula (I), where R is C1 to C6 alkyl or aryl and R′ is H or C1 to C2 alkyl. Also provided is a method of electrocoating a conductive substrate serving as a cathode in an electrical circuit where the cathode and an anode are immersed in an aqueous electrodeposition bath containing the biodegradation resistant cationic electrodepositable composition described above, and substrates coated by the method.Type: GrantFiled: May 15, 2001Date of Patent: November 4, 2003Assignee: PPG Industries Ohio, Inc.Inventors: Alan J. Kaylo, Gregory J. McCollum, Steven R. Zawacky
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Patent number: 6627060Abstract: A method for coating a phosphor on a flat display using electrophoretic deposition (EPD) and lithography is provided. In the method, an adhesive strength can be enhanced without passing through a high-temperature thermal treatment process as a post-process. Phosphor powders are coated on a substrate by a field emission display (FED) and then a ultraviolet (UV) curable layer is coated. Then, an adhesive strength of the phosphor can be greatly enhanced through UV irradiation, in comparison with a post-process such as a thermal treatment process. Also, the UV curable layer can be lithographically etched by the UV light, and thus the phosphor can be coated by a predetermined pattern, to then be applied to a next-generation display such as a FED or PDP as an optimal method for full color realization.Type: GrantFiled: October 25, 2000Date of Patent: September 30, 2003Assignee: Kwangju Institute of Science and TechnologyInventors: Jun Ho Yum, Yung Eun Sung
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Publication number: 20030170394Abstract: A copolymer composition that includes a copolymer comprised of at least 30 mol % of residues having the following alternating residues from a donor monomer and from an acceptor monomer. The copolymer contains at least 15 mol % of an isobutylene type donor monomer and at least 15 mol % of an acrylic monomer as an acceptor monomer. The copolymer is substantially free of maleate or fumarate monomer segments and the copolymer composition is substantially free of Lewis acids and transition metals. Also disclosed is a thermosetting composition that includes a reactant comprising functional groups, a crosslinking agent having at least two functional groups that are reactive with the functional groups first reactant, and a copolymer flow control agent that includes the copolymer composition as well as substrates coated with the thermosetting composition.Type: ApplicationFiled: February 15, 2002Publication date: September 11, 2003Inventors: Simion Coca, Edward R. Coleridge, Gregory J. McCollum, James B. O'Dwyer, James E. Poole, Victoria A. Trettel
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Patent number: 6617030Abstract: This invention provides, at a low cost, a low-pollution type cationic electro-coating bath composition which contains neither lead nor chromium, and which comprises cationic electrodeposition paint and, contained therein, a bismuth oxide paste, the amount of the bismuth oxide paste being within a range of 0.1 to 0.3% by weight as metal bismuth on the basis of total solid content of said cationic electro-coating bath composition, and the bismuth oxide paste being prepared by dispersing bismuth oxide (B) in an organic acid-neutralized aqueous dispersion of diethanol amine-added alicyclic epoxy resin (A).Type: GrantFiled: March 12, 2002Date of Patent: September 9, 2003Assignees: Kansai Paint Co., Ltd., Honda Giken Kogvo Kabushiki KaishaInventors: Hiroyuki Morishita, Yasuyuki Hirata, Shigeo Murofushi, Akira Tominaga
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Publication number: 20030155242Abstract: This invention is directed to an improved aqueous cathodic electrocoating composition and a method for the electrodeposition of this composition; the composition comprises a cathodic electrodepositable composition comprising a binder of (a) a cathodically electrodepositable film forming resin and (b) a polyisocyanate crosslinking agent blocked with a compound that is non-hazardous and non-air polluting, such as, an alkoxy alkanol or an alkyl alcohol; wherein the improvement comprises the use of 0.1-5.0% by weight, based on the weight of the binder, of a water miscible amine acid zwitterion additive which is the reaction product of an amine acid and an alkylglycidy ether.Type: ApplicationFiled: February 20, 2002Publication date: August 21, 2003Inventor: Ding Yu Chung
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Publication number: 20030132115Abstract: A barrel with small parts is rotatably mounted in an e-coating line including a coating section and a curing section. After coating of the parts within the coating section, the barrels are moved directly through the curing section. In both the coating section and the curing section, the barrels are rotated to create a complete coating of each part and to subsequently cure th coating within the same barrel.Type: ApplicationFiled: January 15, 2002Publication date: July 17, 2003Inventors: Bradley M. Andreae, Bradley S. Andreae, Karl M. Wisniewski, Roger A. Kelly
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Publication number: 20030111347Abstract: A process for producing multicoat color and/or effect finishes on motor vehicle bodies or parts thereof (substrates), in which (I) a pigmented powder coating material is applied to the substrates, (II) the resulting powder coating film is partly or fully cured, (III) the powder coating film or powder coating is overcoated with a solid-color topcoat, with a basecoat and a clearcoat, or with a clearcoat, after which (IV) the resulting films are cured in each case individually or together with other films (wet-on-wet technique), wherein said powder coating material (A) comprises at least one carboxyl-containing polyester and (B) comprises at least one glycidyl ester of an aromatic or of a saturated or unsaturated cycloaliphatic dicarboxylic acid and/or at least one N,N,N′,N′-tetrakis(beta-hydroxyalkyl)alkanedicarboxamide, or (A) comprises at least one hydroxyl-containing polyester and (B) comprises at least one internally blocked uretdione of a diisocyanate.Type: ApplicationFiled: September 24, 2002Publication date: June 19, 2003Inventors: Heinrich Wonnemann, Berthold Austrup, Christopher Hilger, Susanne Piontek
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Publication number: 20030034248Abstract: Disclosed is an improved electrodeposition bath having a reduced volatile organic content. The bath contains a resinous phase dispersed in an aqueous medium, the resinous phase including an active hydrogen-containing ionic electrodepositable resin and a curing agent therefor. The improved electrodeposition bath further includes a boron-containing compound in an amount sufficient to retard the growth of microorganisms in the bath. Also disclosed is a method of electrocoating a conductive substrate using the improved electrodeposition bath of the invention. Substrates which are coated using the method of the invention are also disclosed.Type: ApplicationFiled: July 31, 2001Publication date: February 20, 2003Inventor: Alan J. Kaylo
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Patent number: 6512048Abstract: The invention provides a polymer (a) having a polymer backbone having appended thereto at least one carbamate functional group, the polymer represented by randomly repeating units according to the formula: R1 represents H or CH3, R2 represents H, alkyl, or cycloalkyl, L represents a divalent linking group, A represents repeat units comprising at least one repeat unit having a pendant cationic salting group, x represents 10 to 90 weight %, and y represents 90 to 10 weight %. The invention further provides a cathodic electrocoat coating composition comprising an aqueous dispersion of a polymer (a) and (b) a compound having a plurality of functional groups that are reactive with said carbamate groups, wherein the repeat units A of polymer (a) having a pendant cationic salting group are salted with an acid.Type: GrantFiled: October 26, 2000Date of Patent: January 28, 2003Assignee: BASF CorporationInventors: Timothy S. December, Walter H Ohrbom, Gregory G. Menovcik
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Patent number: 6475366Abstract: The present invention provides a cationically electro-depositable coating composition comprising as a cross-linking agent, a blocked polyisocyanate having a blocked isocyanate group represented by Formula (I): (wherein R1 represents a hydrogen atom, methyl, ethyl or propyl, and R2 represents methyl or ethyl) or a self cross-linking type base resin having the blocked isocyanate group represented by Formula (I) described above.Type: GrantFiled: November 21, 2000Date of Patent: November 5, 2002Assignee: Kansai Paint Co., Ltd.Inventors: Shigeo Nishiguchi, Koji Kamikado
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Patent number: 6476102Abstract: Disclosed are a resin dispersion and a low-temperature curable cationic electrodeposition coating composition including the same, in which the dried coating film of the electrodeposition paint is lead-free and has an epoxy-acrylic double-layered structure for displaying excellent properties, and in which an organic solvent content can be minimized. The resin dispersion includes a cationic electrodeposition resin, deionized water, an acid for a neutralization, a reaction product of manganese phosphate and an acid diluted to a concentration of 10% in deionized water and a cationic surfactant.Type: GrantFiled: August 9, 2001Date of Patent: November 5, 2002Assignee: DPI Co., Ltd.Inventors: Hoon Chung, Seung-Jae Baek, Jong-Myung Hong, Ki-Myong Song
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Patent number: 6471843Abstract: The invention provides a cathodic electrocoat coating composition having (A) a polymer comprising at least one primary carbamate group and at least one cationic salting site, (B) a curing agent having groups that are reactive with said functional groups on (A), and (C) a reactive additive comprising at least one compound having a molecular weight of from 131 to 2000 and comprising at least one primary carbamate group and at least one alkyl group selected from the group consisting of branched alkyl groups of from 5 to 30 carbons, straight chain alkyl groups of more than 10 carbons, and mixtures thereof, wherein one or both of (A) and (B) comprise groups that are reactive with the primary carbamate group of (C).Type: GrantFiled: July 17, 2001Date of Patent: October 29, 2002Assignee: BASF CorporationInventors: Timothy S. December, Walter H Ohrbom
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Patent number: 6447662Abstract: A process for pretreating surfaces made from steel, galvanised steel and/or aluminum and/or alloys thereof, wherein, in a first process stage, phosphating is performed using a low-nickel zinc phosphating solution; in a second process stage, the phosphated surfaces are post-rinsed using an aqueous solution which contains 0.001 to 10 g/l of lithium ions; copper ions and/or silver ions; and, in a third process stage, a low-lead cathodically depositable electrocoating lacquer is applied which contains no more than 0.05 wt. % of lead, relative to the dry solids content of the lacquer.Type: GrantFiled: April 6, 2001Date of Patent: September 10, 2002Assignee: Henkel Kommanditgesellschaft auf AktienInventors: Jan-Willem Brouwer, Bernd Schenzle, Peter Kuhm, Winfried Wichelhaus, Helmut Endres
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Patent number: 6440286Abstract: A method for forming double-layer coatings excellent in smoothness and resistant to yellowing is provided which comprises electrodepositing a cationic electrodeposition coating composition to form an uncured cationically electrodeposited coating, applying an intermediate coating composition to said uncured coating to form an uncured intermediate coating, and heating both uncured coatings simultaneously, said cationic electrodeposition coating composition containing a sulfonium group- and propargyl group-containing resin composition.Type: GrantFiled: December 28, 1999Date of Patent: August 27, 2002Assignee: Nippon Paint Co., Ltd.Inventors: Hiroyuki Sakamoto, Sho Takeshita, Ichiro Kawakami, Satoru Uchidoi, Takao Saito
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Patent number: 6423425Abstract: An electrodeposition process is provided for applying an elastomeric thermosetting, film-forming polymer to a corrosion-resistant electrically conductive substrate that is free of an electrodeposited coating. The elastomeric polymer typically is a polyurethane, a polyurea or a poly(urethane urea). The film-forming coating applied by this process provides chip resistance to the substrate. A coated article that is prepared according to the process is also provided.Type: GrantFiled: July 6, 2000Date of Patent: July 23, 2002Assignee: PPG Industries Ohio, Inc.Inventors: Philippe Faucher, Gregory J. McCollum, Robert R. Zwack, Michael J. Pawlik, Ellor James Van Buskirk, Victor G. Corrigan
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Patent number: 6410146Abstract: A cationic electrodeposition coating composition is provided which contains blocked isocyanate curing agent which is blocked with a substance not recognized as a HAPs (hazardous atmospheric pollutant). The cationic electrodeposition coating composition of the present invention contains a cationic group-containing epoxy modified base resin and a blocked isocyanate curing agent, wherein said blocked isocyanate curing agent is obtained by reacting a polyisocyanate compound with, as a blocking agent, a terminal primary OH-containing propylene glycol monoalkyl ether and expressed by the formula RO(CH(CH3)CH2O)nH (where R is an alkyl group having 1 to 8 carbons, which may be branched, and n is 1 to 3).Type: GrantFiled: January 5, 2001Date of Patent: June 25, 2002Assignee: Nippon Paint Co., Ltd.Inventors: Shinsuke Shirakawa, Keisuke Tsutsui, Mitsuo Yamada
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Patent number: 6398934Abstract: A two-component concentrate which includes an aqueous dispersion of a cathodically depositable binder having groups comprising active hydrogen that are cross-linkable using blocked polyisocyanate, as the binder component, and an anhydrous, organic solution of an oxime-blocked isocyanate-functional adduct of aromatic polyisocyanate and at least one compound comprising at least one group capable of addition towards isocyanate and at least one tertiary amino group, as the cross-linking component is used for the preparation of cathodic electrodeposition coating compositions.Type: GrantFiled: December 27, 2000Date of Patent: June 4, 2002Assignee: E. I. du Pont de Nemours and CompanyInventors: Klausjoerg Klein, Helmut Hoenig, Georg Pampouchidis, Herbert Matzer, Manfred Valtrovic
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Patent number: 6395162Abstract: A car body coating process of forming a shell body using a metal plate covered with a preformed film or shield to the main outer portions of a car body, or forming a shell body equipping car parts, which have been made by cutting, molding and joining a plastics-covered metal plate for the main outer portions of a car body, to a previously assembled main body of a car body, and then coating the exposed metal portion in the shell body by electrodeposition.Type: GrantFiled: August 6, 1999Date of Patent: May 28, 2002Assignee: Kansai Paint Co., Ltd.Inventors: Tadashi Watanabe, Tadayoshi Hiraki, Akira Tominaga, Takeshi Yawata
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Patent number: 6372824Abstract: Disclosed are a cationic electrodeposition coating composition and a process for preparing the same in which the dried coating film of the electrodeposition paint has an epoxy-acrylic double-layered structure for displaying excellent properties, and in which an organic solvent content can be minimized. The cationic electrodeposition coating composition having a resinoid dispersed into an aqueous medium comprises a cationic electrodeposition resin and an organic solvent of less than 2.0 percent by weight based on a dispersed solution of the cationic electrodeposition resin.Type: GrantFiled: April 14, 2000Date of Patent: April 16, 2002Assignee: Daihan Paint & Ink Co., Ltd.Inventors: Ki-Myong Song, Jong-Myung Hong, Hoon Chung, Seung-Jae Back
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Patent number: 6362255Abstract: It is an object of the present invention to provide a cationic electrodeposition coating composition which is free of toxic rust-preventive pigments such as lead compounds and capable of giving coating films having high resistance to corrosion and rusting, even when applied to a substrate surface which is only insufficiently subjected, to a chemical conversion treatment. The present invention provides a cationic electrodeposition coating composition which comprises a rust inhibitor comprising at least one compound selected from the group consisting of compounds containing any of elemental metals belonging to the period 4, 5 or 6 of group 3 of the periodic table and a sulfonium- and propargyl group-containing resin composition. For, example, the content of said rust inhibitor is 0.03 to 10 weight parts in terms of the elemental metal in the rust inhibitor based on 100 weight parts of the solid resins in the resin composition.Type: GrantFiled: February 16, 2001Date of Patent: March 26, 2002Assignee: Nippon Paint Co., Ltd.Inventors: Hiroyuki Sakamoto, Takayuki Kokubun, Kenichi Yoshizawa, Toshitaka Kawanami, Yoshiaki Okumura, Ichiro Kawakami
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Patent number: 6315882Abstract: The present invention has for its object to provide a basic cationic electrodeposition coating composition with does not detract from either storage stability or bath stability even though it is basic and which does not make the coating equipment such as the electrodeposition tank and associated piping corroded, and a method for producing it. The present invention is directed to a basic cationic electrodeposition coating composition having a hydrogen ion concentration within the range of 7.5 to 12.0 in terms of hydrogen ion exponent (pH), and a method for producing it.Type: GrantFiled: January 21, 1999Date of Patent: November 13, 2001Assignee: Nippon Paint Co., Ltd.Inventors: Hiroyuki Sakamoto, Ichiro Kawakami, Takayuki Kokubun, Toshitaka Kawanami, Takao Saito
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Patent number: 6312813Abstract: The present invention provides a cationic electrodeposition paint capable of forming a coating film with uniform coating surface and small film thickness difference and excellent in gloss and levelling property, characterized by containing a cationizable resin having crosslinkable functional group (A), a blocked polyisocyanate compound (B) and benzoic acid and/or salicylic acid (C).Type: GrantFiled: March 10, 2000Date of Patent: November 6, 2001Assignee: Kansai Paint Co., Ltd.Inventors: Shinji Miyatake, Hidehiko Haneishi
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Patent number: 6303690Abstract: The invention provides a cathodic electrocoat coating composition having (A) a polymer comprising at least one primary carbamate group and at least one cationic salting site, (B) a curing agent having groups that are reactive with said functional groups on (A), and (C) a reactive additive comprising at least one compound having a molecular weight of from 131 to 2000 and comprising at least one primary carbamate group and at least one alkyl group selected from the group consisting of branched alkyl groups of from 5 to 30 carbons, straight chain alkyl groups of more than 10 carbons, and mixtures thereof, wherein one or both of (A) and (B) comprise groups that are reactive with the primary carbamate group of (C).Type: GrantFiled: December 15, 1999Date of Patent: October 16, 2001Assignee: BASF CorporationInventors: Timothy S. December, Walter H Ohrbom
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Patent number: 6265079Abstract: There is disclosed a cationic electrodeposition coating composition containing bismuth lactate derived from a lactic acid, whose L-isomer content is at least 80% by weight, or bismuth methoxyacetate in a form of being dissolved in an aqueous medium. The electrodeposition coating composition can form a coating film having excellent anticorrosivity and finishing property without containing a lead compound.Type: GrantFiled: January 28, 2000Date of Patent: July 24, 2001Assignee: Kansai Paint Co., Ltd.Inventors: Shigeo Nishiguchi, Reiziro Nishida, Fumiaki Nakao, Tadayoshi Hiraki, Akira Tominaga