Abstract: Systems and methods for the rapid growth of Group III metal nitrides using plasma assisted molecular beam epitaxy. The disclosure includes higher pressure and flow rates of nitrogen in the plasma, and the application of mixtures of nitrogen and an inert gas. Growth rates exceeding 8 ?m/hour can be achieved.

Abstract: The invention relates to a process for fabrication of an electrode film in an all-solid-state battery comprising successive steps to: a) Procure a substrate, preferably a conducting substrate, b) Deposit an electrode film on said substrate by electrophoresis, from a suspension containing particles of electrode materials, c) Dry the film obtained in the previous step, d) Thermal consolidation of the electrode film obtained in the previous step by sintering, sintering being done at a temperature TR that preferably does not exceed 0.7 times the melting temperature (expressed in ° C.), even more preferably does not exceed 0.5 times the melting temperature (expressed in ° C.), and much more preferably does not exceed 0.3 times the melting temperature (expressed in ° C.) of the electrode material that melts at the lowest temperature.

Abstract: In one embodiment, an aerogel includes a layer of shaped particles having a particle packing density gradient in a thickness direction of the layer, wherein the shaped particles are characterized by being formed in an electrophoretic deposition (EPD) process using an impurity. In another embodiment, a method for forming a functionally graded porous nanostructure includes adding particles of an impurity and a solution to an EPD chamber, applying a voltage difference across the two electrodes of the EPD chamber to create an electric field in the EPD chamber, and depositing the material onto surfaces of the particles of the impurity to form shaped particles of the material. Other functionally graded materials and methods are described according to more embodiments.

Abstract: The present invention provides a novel method to fabricate silica nanostructures on thin polymer films based on silica deposition and self-wrinkling induced by thermal shrinkage. These micro- and nano-scale structures have vastly enlarged the specific area of silica, thus the silica nanomembranes can be used for solid phase extraction of nucleic acids. The inventive silica nanomembranes are suitable for nucleic acid purification and isolation and demonstrated better performance than commercial particles in terms of DNA recovery yield and integrity. In addition, the silica nanomembranes have extremely high nucleic acid capacity due to its significantly enlarged specific surface area of silica. Methods of use and devices comprising the silica nanomembranes are also provided.

Abstract: Process for deposition of a dense thin film comprising at least one material Px on a substrate, in which: (a) a colloidal suspension is procured containing nanoparticles of at least one material Px, (b) said substrate is immersed in said colloidal suspension, jointly with a counter electrode, (c) an electrical voltage is applied between said substrate and said counter electrode so as to obtain the electrophoretic deposition of a compact film comprising nanoparticles of said at least one material Px on said substrate, (d) said compact film is dried, (e) said film is mechanically consolidated, (f) thermal consolidation is carried out at a temperature TR that does not exceed 0.7 times (and preferably does not exceed 0.5 times) the melting or decomposition temperature (expressed in ° C.) of the material Px that melts at the lowest temperature, preferably at a temperature of between 160° C. and 600° C., and even more preferably at a temperature of between 160° C. and 400° C.

Abstract: Disclosed herein are electrodepositable coating compositions comprising a film forming resin and a textured additive, wherein the textured additive has a density (specific gravity) of no more than 4.5 g/cc and a melting point greater than the curing temperature of the electrodepositable coating composition. Also described are coated substrates having a cured coating layer comprising the electrodepositable coating composition, wherein the cured film layer has a texture of at least 250?-in as measured by a profilometer at conventional cured film thicknesses.

Abstract: The present invention provides a 3-dimensional nanoparticle structure, wherein a plurality of structures formed by assembling nanoparticles is connected to form a bridge, and a gas sensor using the same.

Abstract: A process of repairing defects on a carbon fiber reinforced plastic (CFRP) component wherein defects on a surface of a CFRP component are selectively repaired by electrodeposition coating. With this process a reduction of coating material and work force as well as weight of the repaired CFRP component can be achieved.

Abstract: A method for electroless coating of substrates by applying an activating coat of polyelectrolyte or salt with a first aqueous composition; rinsing the activating coat such that the activating coat not being entirely removed; contacting and coating of the activated surfaces that have remained after rinsing with an aqueous composition in the form of a solution, emulsion or suspension, to form an organic secondary coat; and drying. The activating coat is a solution, emulsion or suspension containing a anionic polyelectrolyte or at least one anionic salt in solution in water. The aqueous composition forming the secondary coat has constituents which can be precipitated, deposited or salted out and which are anionically, zwitterionically, sterically or cationically stabilized. The dry film formed in the process, comprising the activating coat and the secondary coat, has a thickness of at least 1 ?m.

Abstract: Disclosed herein are anionic electrodepositable coating compositions that are capable of providing cured coatings of low gloss.

Abstract: A method includes (a) contacting at least a portion of a substrate material with a solution comprising a source of copper, wherein the solution is essentially free of a source of a group IIIB metal and a source of a group IVB metal; and (b) after step (a), contacting at least a portion of the substrate with an electrodepositable coating composition comprising (i) a film-forming resin and (ii) a source of yttrium.

Abstract: A method for producing an exhaust pipe includes electrocoating a surface of a metal base material with a paint to form a coat film. The paint includes inorganic glass particles and an electrocoating resin. The coat film is heated to a first temperature that is not lower than a burning-out temperature of the electrocoating resin. The coat film is heated, after heating the coat film to the first temperature, to a second temperature that is not lower than a softening point of the inorganic glass particles to produce the exhaust pipe which includes the metal base material and a surface coating layer formed on the surface of the metal base material.

Abstract: Disclosed herein are electrodepositable coating compositions comprising a film forming resin and a textured additive, wherein the textured additive has a density (specific gravity) of no more than 4.5 g/cc and a melting point greater than the curing temperature of the electrodepositable coating composition. Also described are coated substrates having a cured coating layer comprising the electrodepositable coating composition, wherein the cured film layer has a texture of at least 250?-in as measured by a profilometer at conventional cured film thicknesses.

Abstract: In one embodiment, an aerogel includes a layer of shaped particles having a particle packing density gradient in a thickness direction of the layer, wherein the shaped particles are characterized by being formed in an electrophoretic deposition (EPD) process using an impurity. In another embodiment, a method for forming a functionally graded porous nanostructure includes adding particles of an impurity and a solution to an EPD chamber, applying a voltage difference across the two electrodes of the EPD chamber to create an electric field in the EPD chamber, and depositing the material onto surfaces of the particles of the impurity to form shaped particles of the material. Other functionally graded materials and methods are described according to more embodiments.

Abstract: A method of fabricating a liquid film is provided. The method comprises the steps of applying hydrophilic liquid onto a substrate with an electrode formed thereunder, covering the hydrophilic liquid with a protection film comprising hydrophobic liquid, dispersing surfactant for reducing the surface tension between the hydrophilic liquid and the protection film, and applying voltage to the hydrophilic liquid and the electrode to wet the substrate with the hydrophilic liquid. With the surfactant and the electro-wetting principle, a contact angle between the hydrophilic liquid and the substrate is controlled. The liquid film having a uniform thickness in nano size is thus formed on the substrate. The protection film prevents the evaporation of the liquid film in the air to thereby secure the stability of the liquid film.

Abstract: The present invention is directed to a method for coating a substrate wherein the substrate is electrically conductive, the method comprising simultaneously applying a plurality of electrically conductive liquid materials to different portions of the substrate wherein at least one of the electrically conductive liquid materials comprises an ionic compound; and applying an electrical current to at least one of the liquid materials thereby depositing the ionic compound onto the substrate.

Abstract: An inkjet printhead having at least one internal electrode in contact with ink in use, wherein region(s) of the electrode surface are covered by an electrically insulating organic material that has been deposited thereon by electrophoresis.

Abstract: A pigment dispersing resin is disclosed along with pigment dispersion, electrodepositable coating compositions using the pigment dispersing resin, and methods for applying the electrodepositable coating composition. The pigment dispersing resin consists essentially of the carboxylic acid salt of an aminated bisphenol epoxy resin and an alkoxylated styrenated phenol. Pigment dispersions made from the dispersing resin are especially useful for forming low or no volatile organic content electrocoating baths.

Abstract: Methods for preparing an electrodepositable coating composition are provided comprising: (a) mixing a flatting agent with an electrodepositable resin; (b) combining the mixture of (a) with a pigment paste to form a flatting agent-pigment paste mixture; and (c) combining the flatting agent-pigment paste mixture of (b) with an electrodepositable resin. Methods of coating articles including electrodepositable coating compositions prepared by these methods, as well as processes for coating electroconductive substrates with compositions prepared by these methods are also provided.

Abstract: A method of forming a single-layer photonic crystal structure. The method includes depositing electrophoretic suspension, working electrode and lower electrode in a container, wherein the working electrode and the lower electrode are formed at upper and lower parts of the container, respectively, and spaced apart at an distance; and applying an electric voltage to the working electrode and the lower electrode to form an electric field, such that particles in the electrophoretic suspension form a single-layer photonic crystal structure on the working electrode under interactive actions of the electric field and a gravity field by an electrophoresis self-assembly technique. Therefore, the single-layer photonic crystal structure has a low cost, and good quality and recurring property.

Abstract: The invention relates to a method for the preparation of stable solutions of charged inorganic-organic polymers, in which the hydrolysis-condensation reactions of metal alkoxides in alcoholic solutions are controlled using a condensation inhibitor that forms protons. The invention further relates to substrates coated by sol-gel electrophoretic deposition (EPD) with these solutions, and to metal oxide coated substrates obtained therefrom.

Abstract: A first electro-optic display comprises first and second substrates, and an adhesive layer and a layer of electro-optic material disposed between the first and second substrates, the adhesive layer comprising a mixture of a polymeric adhesive material and a hydroxyl containing polymer having a number average molecular weight not greater than about 5000. A second electro-optic display is similar to the first but has an adhesive layer comprising a thermally-activated cross-linking agent to reduce void growth when the display is subjected to temperature changes. A third electro-optic display, intended for writing with a stylus or similar instrument, is produced by forming a layer of an electro-optic material on an electrode; depositing a substantially solvent-free polymerizable liquid material over the electro-optic material; and polymerizing the polymerizable liquid material.

Abstract: In one aspect, the present invention provides coated metal substrates which, in some embodiments, demonstrate one or more advantageous chemical and/or mechanical properties.

Abstract: A process for forming a multilayer composite coating on a substrate is provided. The process includes forming an electrodeposition coating layer on the substrate by electrodeposition of a curable electrodepositable coating composition over at least a portion of the substrate. Optionally, the coated substrate is heated to a temperature and for a time sufficient to cure the electrodeposition coating layer. A basecoating layer is formed on the electrodeposition coating layer by depositing an aqueous curable basecoating composition directly onto at least a portion of the electrodeposition coating layer. Optionally, the basecoating layer is dehydrated. A top coating layer is formed on the basecoating layer by depositing a curable top coating composition which is substantially pigment-free directly onto at least a portion of the basecoating layer. The top coating layer, the basecoating layer, and, optionally, the electrodeposition coating layer are cured simultaneously.

Abstract: Methods and apparatus provide for: applying an inorganic barrier layer to at least a portion of a flexible substrate, the barrier layer being formed from a low liquidus temperature (LLT) material; and sintering the inorganic barrier layer while maintaining the flexible substrate below a critical temperature.

Abstract: The present invention relates to a process for obtaining a metal, ceramic or composite coating on the surface of a non-conductive material such as plastic, ceramic or wood which comprises: A) preparing a polypyrrole dispersion in aqueous base paint or in an acid type water-soluble pure resin; B) diluting the dispersion resulting from the previous stage with an alcohol in a factor of 1.5; C) applying the dispersion of the conductive polymer resulting from stage B) on the surface to be coated and drying same; and D) obtaining the metal, ceramic or composite coating by means of an electrolytic process or an electrophoretic deposition.

Abstract: The present invention relates to bioactive glass coatings. In particular, the present invention relates to bioactive glass coatings for Ti6Al4V alloys and chrome cobalt alloys, wherein the thermal expansion coefficient of the glass coating is matched to that of the alloy. Such coatings have a particular application in the field of medical prosthetics. The bioactive glass comprises (in mol %) 35-53 SiO2; 2-11 Na20; at least 2% of each of CaO, MgO and K20; 0-15 ZnO; 0-2 B202 and 0-9 P205.

Abstract: This invention relates to methods for making materials using compounds, polymeric compounds, and compositions used to prepare semiconductor and optoelectronic materials and devices including thin film and band gap materials. This invention provides a range of compounds, polymeric compounds, compositions, materials and methods directed ultimately toward photovoltaic applications, transparent conductive materials, as well as devices and systems for energy conversion, including solar cells. This invention further relates to methods for making CA(I,G,A)S, CAIGAS, A(I,G,A)S, AIGAS, C(I,G,A)S, and CIGAS materials by providing one or more polymeric precursor compounds or inks thereof, providing a substrate, depositing the compounds or inks onto the substrate; and heating the substrate at a temperature of from about 20° C. to about 650° C.

Abstract: Processes for forming a coating on electroconductive flat blanks having two major surfaces and sheared edges are provided. Also provided is a process for forming a multi-composite coating on a pre-sheared, electroconductive, flat blank having two major surfaces and sheared edges. Methods for forming and coating metal blanks are also provided. The present invention further provides a pre-sheared, flat electroconductive blank having two major surfaces and coated with a multi-layer composite coating composition on one major surface. The present invention also provides a method for coating a continuous metal strip, optionally, thereafter forming a coated blank therefrom, and, optionally, applying a second coating to the blank.

Abstract: This invention relates to novel calcium phosphate coated implantable medical devices, and electrophoretic deposition processes for making same. A process of coating an implantable medical device with a calcium phosphate coating comprising: (a) pretreating a substrate with an alkaline solution; (b) preparing a slurry comprising a solvent and a defined size range of calcium phosphate particles; (c) immersing the pretreated substrate in the slurry; and (d) coating the calcium phosphate particles onto the pretreated substrate by electrophoretic deposition.

Abstract: In one aspect, the invention is an enamel composition comprising zinc oxide, diboron trioxide, zirconium dioxide, silicon oxide, sodium oxide, barium oxide, lithium oxide, at least one of aluminum oxide and aluminum oxide precursor compounds that form aluminum oxide upon sintering, and at least one of calcium oxide and calcium oxide precursor compounds that form calcium oxide upon sintering. In another aspect, the invention is a product coated with an enamel layer. In yet another aspect, the invention is a method of coating a product.

Abstract: Embodiments of the invention provide a novel apparatus and methods for forming a contact structure having metal lines formed using an electrophoretic deposition process. A substrate having a conductive or semiconductive layer is covered with an insulating layer and patterned to expose the conductive or semiconductive layer. The substrate is exposed to a processing medium comprising charged particles immersed in a dielectric fluid. An electric field is optionally applied. The charged particles deposit onto the exposed portions of the substrate and are then solidified in a reflow process.

Abstract: A process for forming a multilayer composite coating on a substrate is provided. The process includes forming an electrodeposition coating layer on the substrate by electrodeposition of a curable electrodepositable coating composition over at least a portion of the substrate. Optionally, the coated substrate is heated to a temperature and for a time sufficient to cure the electrodeposition coating layer. A basecoating layer is formed on the electrodeposition coating layer by depositing an aqueous curable basecoating composition directly onto at least a portion of the electrodeposition coating layer. Optionally, the basecoating layer is dehydrated. A top coating layer is formed on the basecoating layer by depositing a curable top coating composition which is substantially pigment-free directly onto at least a portion of the basecoating layer. The top coating layer, the basecoating layer, and, optionally, the electrodeposition coating layer are cured simultaneously.

Abstract: CED coating compositions which, apart from water, comprise (i) a resin solids content consisting of at least one film-forming, self- or externally cross-linking CED binder and the optional components: cross-linkers, paste resins, nonionic resins, and (ii) optionally, at least one component selected from the group consisting of pigments, fillers, coating additives and organic solvents, and contain relative to the resin solids content thereof, 1 to 20 wt. % of at least one resin A with functional groups selected from the group consisting of hydroxyl groups, free isocyanate groups and blocked isocyanate groups, wherein the at least one resin A is present as particles with melting temperatures from 40 to 200° C.

Abstract: A dense and well adhered spinel coating such as CuMn1.8O4, when deposited on a stainless steel substrate by electrophoretic deposition, significantly reduces the oxidation rate of the steel compared to the uncoated steel at elevated temperature. The protective oxide spinel coating is useful for preparing solid oxide fuel cell interconnects having long term stability at 800° C.

Abstract: Methods for electrophoretic deposition of molds for casting processes are provided. Electrophoresis is used to deposit very fine particles on a template from a slurry comprising an ionic dispersion agent. The resulting green shell is then dried and sintered to form a mold.

Abstract: A method for manufacturing a ferroelectric film includes the steps of causing, in a solution containing sol-gel raw materials, hydrolysis and polycondensation to the sol-gel raw materials to form a liquid containing particulate gels dispersed therein, and forming a ferroelectric film by a migration electrodeposition method, using the liquid containing particulate gels, through electrodepositing the particulate gels on an electrode.

Abstract: A method of treating an electrocoating process by exposing at least a portion of the process to a biosurfactant admixed in a solution. Methods of treating a surface of an apparatus within an electrocoating operation using a biosurfactant to remove or prevent sessile microorganism growth on the apparatus are provided.

Abstract: A method for forming an electrodeposition coating film, comprises a step of subjecting a steric metal article to be coated to electrodeposition coating, and a step of selectively heating/drying the resultant coating film by a plurality of induction heating devices.

Abstract: Use of water-insoluble organic nitrites and/or nitrates as additives for electrodeposition coating compositions, and process for the production of an electrodeposition lacquer with improved adhesion for subsequent coats in which one or more water-insoluble organic nitrites and/or nitrates is added to the electrodeposition coating composition and the coating film obtained by electrodeposition is stoved in an indirectly heated circulating air oven.

Abstract: A substrate coated with a deposited composite comprising uniformly dispersed hard martial particles in a glassceramic matrix. The deposited bulk composite may comprise uniformly dispersed hard material particles in a glassceramic matrix or hard material particles uniformly dispersed in a glassceramic matrix in a ratio of at least 20% by weight of glassceramic particles and at least 20% by weight of hard material; said mixture having a Vickers hardness of more than 2000 and up to 3000 kg/mm2 and demonstrates an extreme toughness, abrasive and wear resistance, high chemical inertness and a high cutting capability properties.

Abstract: A method of locally repairing parts coated with a thermal barrier including a ceramic outer layer and a metal underlayer of alumina-forming alloy for protecting the substrate against oxidation and for bonding with the ceramic outer layer, includes: defining the zone for repair with a mechanical mask adapted to the shape of the part and the zone for repair; scouring the zone for repair so as to remove the ceramic, the alumina layer, and the damaged portions of the underlayer; supplying materials for repairing the underlayer to the repair zone by subjecting the partially-scoured part to metal deposition by use of an electrical current; and subjecting the part to a heat treatment in order to enable the added metals to diffuse into the remaining underlayer in the repair zone for repair and to enable a surface film of alumina to form. After the underlayer has been reconstituted, the zone for repair is again defined by a mechanical mask and a new ceramic layer is deposited thereon.

Abstract: The present invention relates to a device and to a method for coating bicycle components. According to the invention, the device has at least one power supply unit, at least one liquid tank and at least one conveying means for the bicycle components to be coated. On the power supply unit, there are at least two electrodes that are connected to the bicycle components and arranged in the liquid tank. In the liquid tank, there is also a carrier solution having a prescribed proportion of a coating substance, where the electric circuit to the power supply unit is closed when at least one component is at least partially brought into contact with the liquid. The coating substance is deposited at least as a function of a prescribed electric current.

Abstract: The present invention is directed to a curable electrodepositable coating composition having a resinous phase dispersed in an aqueous medium. The resinous phase includes (a) one or more ungelled, active hydrogen-containing cationic salt group-containing resins which are electrodepositable on a cathode; (b) one or more at least partially blocked polyisocyanate curing agents; (c) at least one substantially non-volatile antioxidant; and (d) at least one volatile antioxidant. The present invention also provides a process for electrodeposition using the coating and substrates coated therewith.

Abstract: Method of electro-dipcoating while reducing edge migration on stoving by 1) electro-deposition of a coating layer from an electrically depositable coating composition containing a heat-curable binder system having a content of olefinically unsaturated double bonds that are radically polymerisable under UV irradiation, on an electrically conductive substrate having edges, 2) UV irradiation of at least part of the electrically deposited coating layer, avoiding complete curing, 3) complete curing of the electrically deposited coating layer by stoving.

Abstract: A substrate coated with a deposited composite comprising uniformly dispersed hard am martial particles in a glassceramic matrix. The deposited bulk composite may comprise uniformly dispersed hard material particles in a glassceramic matrix or hard material particles uniformly dispersed in a glassceramic matrix in a ratio of at least 20% by weight of glassceramic particles and at least 20% by weight of hard material; said mixture having a Vickers hardness of more a 2000 and up to 3000 kg/mm2 and demonstrates an extreme toughness, abrasive and wear resistance, high chemical inertness and a high cutting capability properties.

Abstract: Processes for forming a coating on electroconductive flat blanks having two major surfaces and sheared edges are provided. Also provided is a process for forming a multi-composite coating on a pre-sheared, electroconductive, flat blank having two major surfaces and sheared edges. Methods for forming and coating metal blanks are also provided. The present invention further provides a pre-sheared, flat electroconductive blank having two major surfaces and coated with a multi-layer composite coating composition on one major surface. The present invention also provides a method for coating a continuous metal strip, optionally, thereafter forming a coated blank therefrom, and, optionally, applying a second coating to the blank.

Abstract: A method for forming an electrodeposition coating film, comprises a step of subjecting a steric metal article to be coated to electrodeposition coating, and a step of selectively heating/drying the resultant coating film by a plurality of induction heating devices.

Abstract: The present invention provides methods for producing hollow ceramic membranes by electrophoretic deposition. The hollow ceramic membranes may have a small cross-sectional area of about 1.0×10−5 mm2 to about 25 mm2. The cross-sectional configuration of the hollow ceramic membranes may be any geometry such as circular, square, rectangular, triangular or polygonal. The hollow ceramic membranes produced by the methods of the present invention may have multiple layers but always the innermost layer, or the first deposited layer is porous and made by electrophoretic deposition. Subsequent layers may be porous or non porous and deposited before or after sintering the first layer. If it is deposited after sintering, it may require additional sintering steps. Additional layers may be deposited by further electrophoretic deposition, sol-gel coating, dip coating, vacuum casting, brushing, spraying or other known techniques.

Abstract: An electrodeposition coating process consisting of the successive process steps: 1) electrodeposition of a coating layer of an electrodeposition coating agent that contains a thermally curable binder system onto the surface of an electrically conductive substrate and 2) thermal curing of the electrodeposited coating layer by irradiation with near infrared radiation.