Nonelectrolytic Coating By Immersion In Bath Of Molten Metal To Form Predominantly Single Metal Or Alloy Coating (e.g., Hot Dipping, Etc.) Patents (Class 205/193)
  • Patent number: 11274356
    Abstract: A steel sheet having a chemical composition of the base metal including, in mass %, C: 0.17 to 0.40%, Si: 0.10 to 2.50%, Mn: 1.00 to 10.00%, P: 0.001 to 0.03%, S: 0.0001 to 0.02%, Al: 0.001 to 2.50%, N: 0.0001 to 0.010%, O: 0.0001 to 0.010%, Ti: 0 to 0.10%, Nb: 0 to 0.10%, V: 0 to 0.10%, B: 0 to 0.010%, Cr: 0 to 2.00%, Ni: 0 to 2.00%, Cu: 0 to 2.00%, Mo: 0 to 2.00%, Ca: 0 to 0.50%, Mg: 0 to 0.50%, REM: 0 to 0.50%, the balance: Fe and impurities, wherein the steel sheet has an internal oxidized layer in which at least one part of a crystal grain boundary is covered by oxides, and in which a grain boundary coverage ratio of oxides is 60% or more in a region from the surface of the base metal to a depth of 5.0 ?m.
    Type: Grant
    Filed: December 15, 2017
    Date of Patent: March 15, 2022
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Kengo Takeda, Kunio Hayashi, Akihiro Uenishi, Hiroyuki Kawata, Chisato Yoshinaga, Yasunobu Miyazaki, Toyomitsu Nakamura
  • Patent number: 11031257
    Abstract: To provide a method for manufacturing a power device cooler, which not only can accomplish cost reduction and preferable joining between the cooler and a heating element equipped with a power device but also can improve the productivity. After first and second cases and fins that constitute a cooler are brazed by means of a non-corrosive flux and a brazing filler material, the first and second cases and the fins being made of aluminum, flux residues that are attached at least to a heat receiving surface of the first and second cases that is to be joined to a heating element equipped with a power device, are removed by a wet blasting method in which a mixture of an abrasive formed of polygonal alumina particles having a median particle diameter of 4 to 250 ?m and a liquid is projected onto the heat receiving surface by compressed air.
    Type: Grant
    Filed: March 3, 2017
    Date of Patent: June 8, 2021
    Assignee: NIPPON LIGHT METAL COMPANY, LTD.
    Inventors: Etsuro Kubota, Tomoyuki Hirayama, Yutaka Hirano
  • Patent number: 9512511
    Abstract: Exemplary embodiments of the present invention can provide a galvanization method for hot-rolled steel sheet, cold-rolled steel sheet, or plating sheet of various compositions, which can avoid nonplating defects by using an Ni preplating procedure. For example, an exemplary galvanization method can be provided for pickled hot-rolled steel sheet or annealed cold-rolled steel sheet which is free from non-plating defects which includes cleaning the surface of the plating sheet, preplating it with Ni, rapidly heating the sheet in a nonoxidizing or reducing atmosphere to a sheet temperature of about 430 to 500° C. at a heating a rate of about 20° C./sec or more, and then hot dip plating the sheet in a galvanization bath. The exemplary amount of Ni preplating can be determined based on the plate type and amount of Si in the sheet steel to produce a hot dip galvanization that is free from non-plating defects.
    Type: Grant
    Filed: April 14, 2006
    Date of Patent: December 6, 2016
    Assignee: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Kiyokazu Ishizuka, Kazumi Nishimura, Ikuo Kikuchi
  • Publication number: 20120148918
    Abstract: Provided is a method for manufacturing an anode of a cable-type secondary battery having a solid electrolyte layer, including preparing an aqueous solution of an anode active material, making an anode by immersing a core as a current collector having a horizontal cross section of a predetermined shape and extending longitudinally in the aqueous solution, then applying an electric current to form a porous shell of the anode active material on the surface of the core, and forming a solid electrolyte layer on the surface of the anode by passing the anode through a solid electrolyte solution. The anode has a high contact area to increase the mobility of lithium ions, thereby improving battery performance. Also, the anode is capable of relieving stress and pressure in the battery, such as volume expansion during charging and discharging, thereby preventing battery deformation and ensuring battery stability.
    Type: Application
    Filed: February 17, 2012
    Publication date: June 14, 2012
    Inventors: Yo-Han KWON, Je-Young Kim, Heon-Cheol Shin, Ki-Tae Kim, Sang-Young Lee
  • Publication number: 20110226629
    Abstract: A surface treatment process which enables a substrate (polymer) to be given specific physical properties, especially surface nanoporosity, for example with a view to electroless metallizing it, and which completely replaces surface treatment by sulfo-chromic pickling. The surface treatment includes a hybrid UV/corona treatment of the substrate surface followed by non-electrolytic metallization. A device for implementing these processes is also disclosed.
    Type: Application
    Filed: August 5, 2009
    Publication date: September 22, 2011
    Applicant: Jet Metal Technologies
    Inventors: Samuel Stremsdoerfer, Guy Stremsdoerfer, Yunny Meas, Lorena Magalon
  • Publication number: 20100266866
    Abstract: A method for coating a metal substrate, such as a steel strip, is disclosed. The method comprises vapour or electro-depositing an alloy control material, as described herein, onto the substrate and passing the substrate through a bath of molten coating material and forming a coating of the coating material onto the deposited alloy control material.
    Type: Application
    Filed: December 9, 2008
    Publication date: October 21, 2010
    Applicant: BLUESCOPE STEEL LIMITED
    Inventors: Qiyang Liu, David James Nolan
  • Publication number: 20090200174
    Abstract: Exemplary embodiments of the present invention can provide a galvanization method for hot-rolled steel sheet, cold-rolled steel sheet, or plating sheet of various compositions, which can avoid nonplating defects by using an Ni preplating procedure. For example, an exemplary galvanization method can be provided for pickled hot-rolled steel sheet or annealed cold-rolled steel sheet which is free from non-plating defects which includes cleaning the surface of the plating sheet, preplating it with Ni, rapidly heating the sheet in a nonoxidizing or reducing atmosphere to a sheet temperature of about 430 to 500° C. at a heating a rate of about 20° C./sec or more, and then hot dip plating the sheet in a galvanization bath. The exemplary amount of Ni preplating can be determined based on the plate type and amount of Si in the sheet steel to produce a hot dip galvanization that is free from non-plating defects.
    Type: Application
    Filed: April 14, 2006
    Publication date: August 13, 2009
    Applicant: Nippon Steel Corporation
    Inventors: Kiyokazu Ishizuka, Kazumi Nishimura, Ikuo Kikuchi
  • Publication number: 20080118747
    Abstract: [Problem] To provide a process for producing a permanent magnet for use in an automotive IPM motor, which excels in all of corrosion resistance, abrasion resistance, and impact resistance. [Means for Resolution] The production process characterized in that it comprises forming on the surface of an R—Fe—B based permanent magnet a 3 to 15 ?m thick Ni film as a first layer by electroplating method, followed by a 3 to 15 ?m thick Cu or Sn film as a second layer by electroplating method, and a 4 to 7 ?m thick Ni—P alloy film as a third layer by electroless plating method, provided that the third layer has a Vicker's hardness of 2.5 to 4.5 with respect to the Vicker's hardness of the Cu or Sn electroplated film provided as the second layer taken as 1.
    Type: Application
    Filed: November 21, 2005
    Publication date: May 22, 2008
    Inventors: Toshiyasu Komatsu, Yasutaka Shintani, Kazunari Takahashi, Akira Kabasawa, Hidenori Okada, Yukimitsu Miyao, Yuji Kaneko
  • Patent number: 6699590
    Abstract: An object of the present invention is to provide a hot-dip galvanized steel sheet which is excellent in adhesion with a hot-dip galvanized zinc layer, and has high tensile strength and good formability even when a steel sheet containing Si and Mn in relatively larger amounts is used as a basis steel sheet. The hot-dip galvanized steel sheet is composed of: a basis steel sheet containing Si in an amount of 0.05 to 2.5% and Mn in an amount of 0.2 to 3%, by mass; a Fe plated layer formed on the basis steel sheet; and a hot-dip galvanized zinc layer formed on the surface layer of the basis steel sheet via the Fe plated layer, wherein oxides containing Si and/or Mn are discontinuously dispersed in the vicinity of the interface between the basis steel sheet and the Fe plated layer.
    Type: Grant
    Filed: April 10, 2002
    Date of Patent: March 2, 2004
    Assignee: Kobe Steel, Ltd.
    Inventors: Hiroyuki Takeda, Kouki Ikeda, Ikurou Hashimoto
  • Patent number: 6656339
    Abstract: Methods of forming a nano-supported catalyst on a substrate and at least one carbon nanotube on the substrate are comprised of configuring a substrate with an electrode (102), immersing the substrate with the electrode into a solvent containing a first metal salt and a second metal salt (104) and applying a bias voltage to the electrode such that a nano-supported catalyst is at least partly formed with the first metal salt and the second metal salt on the substrate at the electrode (106). In addition, the method of forming at least one carbon nanotube is comprised of conducting a chemical reaction process such as catalytic decomposition, pyrolysis, chemical vapor deposition, or hot filament chemical vapor deposition o grow at least one nanotube on the surface of the nano-supported catalyst (108).
    Type: Grant
    Filed: August 29, 2001
    Date of Patent: December 2, 2003
    Assignee: Motorola, Inc.
    Inventors: Albert A. Talin, Bernard F. Coll, Kenneth A. Dean, Matthew Stainer
  • Patent number: 5639316
    Abstract: The use of a bi-layer thin film structure consisting of aluminum or aluminide on a refractory metal layer as a diffusion barrier to oxygen penetration at high temperatures for preventing the electrical and mechanical degradation of the refractory metal for use in applications such as a capacitor electrode for high dielectric constant materials.
    Type: Grant
    Filed: June 6, 1995
    Date of Patent: June 17, 1997
    Assignee: International Business Machines Corp.
    Inventors: Cyril Cabral, Jr., Evan George Colgan, Alfred Grill
  • Patent number: 5203985
    Abstract: Process for manufacturing a galvanized steel sheet, comprising steps of coating a steel sheet with nickel in an amount of from 0.2 to 2 g/m.sup.2, heating the steel sheet thus coated to a temperature within the range of from 420.degree. C. to 500.degree. C. in a non-oxidative atmosphere, and dipping the nickel coated steel sheet into a molten zinc bath containing aluminum at a content of from 0.1 to 1% without contract with air, wherein the steel sheet is dipped into the molten zinc bath within 15 seconds after the temperature of the steel sheet extends 350.degree. C. in the heating step.
    Type: Grant
    Filed: May 15, 1991
    Date of Patent: April 20, 1993
    Assignee: Nippon Steel Corporation
    Inventors: Kazumi Nishimura, Hisao Odashima, Tetsuya Ohara, Ryohei Mizoguchi, Shigeto Fujii