Depositing Aluminum Coating Patents (Class 205/233)
  • Patent number: 9752242
    Abstract: Leveling additives, their use in electrodeposition, and regeneration are described. In one embodiment, an electrodeposition bath may include a non-aqueous liquid and an optionally substituted aromatic hydrocarbon. The optionally substituted aromatic hydrocarbon may be protonated.
    Type: Grant
    Filed: September 17, 2014
    Date of Patent: September 5, 2017
    Assignee: Xtalic Corporation
    Inventors: Joshua Garth Abbott, Evgeniya Freydina
  • Patent number: 8821707
    Abstract: Disclosed herein is an electric Al or Al alloy plating bath which comprises (A) an aluminum halide; (B) one kind of compound or at least two kinds of compounds selected from the group consisting of N-alkylpyridinium halides, N-alkylimidazolium halides, N,N?-alkylimidazolium halides, N-alkyl-pyrazolium halides, N,N?-alkylpyrazolium halides, N-alkylpyrrolidinium halides and N,N-alkyl-pyrrolidinium halides; and (C) a high boiling point aromatic hydrocarbon solvent, wherein the molar ratio of the aluminum halide (A) to the compound (B) ranges from 1:1 to 3:1 and the flash point of the plating bath is not less than 50° C. The plating bath never involves any risk of causing an explosion, can be handled industrially with safety and can provide a smooth and fine Al of Al alloy plated film.
    Type: Grant
    Filed: August 4, 2010
    Date of Patent: September 2, 2014
    Assignees: Dipsol Chemicals Co., Ltd., Honda Motor Co., Ltd.
    Inventors: Manabu Inoue, Tadahiro Ohnuma, Tsutomu Miyadera
  • Patent number: 8778163
    Abstract: A method for electroplating aluminum metal on a magnesium alloy includes providing an Lewis acidic ionic liquid having dissolved species of an aluminum metal salt; pre-treating a surface of the magnesium alloy including subjecting the surface of the magnesium alloy to a reverse current etching in the ionic liquid; electroplating the aluminum metal on the surface using the ionic liquid as the electrolyte; and subjecting the surface of the magnesium alloy to a post-treatment including neutralization rinsing in a rinsing solvent solution.
    Type: Grant
    Filed: September 22, 2011
    Date of Patent: July 15, 2014
    Assignee: Sikorsky Aircraft Corporation
    Inventors: Xiaomei Yu, Mark R. Jaworowski, Daniel V. Viens, Joseph J. Sangiovanni
  • Patent number: 8778164
    Abstract: Methods for producing a high temperature oxidation resistant coating on a superalloy component and the coated superalloy component produced thereby are provided. Aluminum or an aluminum alloy is applied to at least one surface of the superalloy component by electroplating in an ionic liquid aluminum plating bath to form a plated component. The plated component is heat treated at a first temperature of about 600° C. to about 650° C. and then further heat treated at a second temperature of about 700° C. to about 1050° C. for about 0.50 hours to about two hours or at a second temperature of about 750° C. to about 900° C. for about 12 to about 20 hours.
    Type: Grant
    Filed: December 16, 2010
    Date of Patent: July 15, 2014
    Assignee: Honeywell International Inc.
    Inventors: James Piascik, Derek Raybould, George Reimer
  • Publication number: 20120292191
    Abstract: A surface of a porous resin body having a three-dimensional network structure can be plated with aluminum at a uniform thickness and thus a high-purity aluminum structure is formed. A method for producing an aluminum structure includes a step of plating a resin porous body, which has a three-dimensional network structure and has a surface that has been made electrically conductive, with aluminum in a molten-salt bath, in which the molten salt is a salt mixture of aluminum chloride and an organic salt and plating is conducted while controlling the temperature of the molten-salt bath to be 45° C. or higher and 100° C. or lower. Preferably, the molten-salt bath further contains 1,10-phenanthroline at a concentration of 0.25 g/l or more and 7 g/l or less.
    Type: Application
    Filed: June 5, 2012
    Publication date: November 22, 2012
    Applicant: SUMITOMO ELECTRIC INDUSTRIES, LTD.
    Inventors: Kengo Goto, Akihisa Hosoe, Kazuki Okuno, Hajime Ota, Koutarou Kimura
  • Publication number: 20110192728
    Abstract: A metallic oxygen evolving anode for electrowinning aluminium by decomposition of alumina dissolved in a cryolite-based molten electrolyte, and operable at anode current densities of 1.1 to 1.3 A/cm2, comprises an alloy of nickel, iron, manganese, optionally copper, and silicon. Preferably, the alloy is composed of 64-66 w % Ni; Iron; 25-27 w % Fe; 7-9 w % Mn; 0-0.7 w % Cu; and 0.4-0.6 w % Si. The weight ratio Ni/Fe is in the range 2.1 to 2.89, preferably 2.3 to 2.6, the weight ratio Ni/(Ni+Cu) is greater than 0.98, the weight ratio Cu/Ni is less than 0.01, and the weight ratio Mn/Ni is from 0.09 to 0.15. The alloy surface can comprise nickel ferrite produced by pre-oxidation of the alloy. The alloy, optionally with a pre-oxidised surface, can be coated with an external coating comprising cobalt oxide CoO.
    Type: Application
    Filed: September 1, 2009
    Publication date: August 11, 2011
    Applicant: RIO TINTO ALCAN INTERNATIONAL LIMITED
    Inventor: Thinh Trong Nguyen
  • Publication number: 20080302667
    Abstract: A chemically-nonreactive, electrically-nonconductive shield having a recess generally corresponding to the shape of an airfoil portion to be positioned therein. The shield is submerged in an electroplating solution in a plating tank. The recess in the shield is sized to provide a predetermined, closely-spaced apart clearance gap between walls of the recess and the adjacent airfoil portion sufficient to reduce the flow rate of an electrolyte present in the electroplating solution between walls of the recess and the adjacent airfoil portion. The clearance gap permits control of the amount of electroplating that is deposited on the airfoil portion that is positioned within the recess in relation to portions of the airfoil not positioned within the recess.
    Type: Application
    Filed: August 20, 2008
    Publication date: December 11, 2008
    Applicant: General Electric Company
    Inventors: Michael Rucker, Bhupendra K. Gupta
  • Patent number: 6986838
    Abstract: A nanomachined and micromachined electrode (10) is disclosed that is produced by providing a layer of aluminum (11) positioned upon a conductive substrate (12), anodizing the layer of aluminum to produce a layer of aluminum oxide (13) having an array of pores (14), depositing a sacrificial metal (17) within the pores of the aluminum oxide layer, etching the aluminum oxide layer so as to leave an array of sacrificial metal rods (18), depositing a layer of electrode material (19) between the array of sacrificial metal rods, and etching the sacrificial metal rods so that a layer of copper remains having an array of pores (20) where the sacrificial metal rods had existed. The layer of copper is the electrode (10).
    Type: Grant
    Filed: August 13, 2004
    Date of Patent: January 17, 2006
    Assignee: Johnson Research & Development Co., Inc.
    Inventors: Davorin Babic, John M. Baxley, Paul D. Browne
  • Publication number: 20040188269
    Abstract: A capacitor comprising an aluminum anode and a dielectric layer comprising phosphate doped aluminum oxide and process for making the capacitor. Furthermore, the capacitor is formed by the process of: forming an aluminum plate; pre-hydrating the aluminum; contacting the plate with an anodizing solution comprising glycerine, 0.1 to 1.0%, by weight, water and 0.01 to 0.5%, by weight, orthophosphate; applying a voltage to the aluminum plate and determining an initial current; maintaining the first voltage until a first measured current is no more than 50% of the initial current; increasing the voltage and redetermining the initial current; maintaining the increased voltage until a second measured current is no more than 50% of the redetermined initial current, and continuing the increasing of the voltage and maintaining the increased voltage until a final voltage is achieved.
    Type: Application
    Filed: September 29, 2003
    Publication date: September 30, 2004
    Inventors: Albert Kennedy Harrington, John Tony Kinard, Brian John Melody, David Alexander Wheeler, Duane Earl Stenzinger
  • Publication number: 20040182717
    Abstract: A capacitor comprising an aluminum anode and a dielectric layer comprising phosphate doped aluminum oxide and process for making the capacitor. The capacitor has a CV Product of at least 9 &mgr;F-V/cm2 at 250 volts. Furthermore, the capacitor is formed by the process of: forming an aluminum plate; contacting the plate with an anodizing solution comprising glycerine, 0.1 to 1.0%, by weight, water and 0.01 to 0.5%, by weight, orthophosphate; applying a voltage to the aluminum plate and determining an initial current; maintaining the first voltage until a first measured current is no more than 50% of the initial current; increasing the voltage and redetermining the initial current; maintaining the increased voltage until a second measured current is no more than 50% of the redetermined initial current, and continuing the increasing of the voltage and maintaining the increased voltage until a final voltage is achieved.
    Type: Application
    Filed: March 17, 2003
    Publication date: September 23, 2004
    Inventors: John Tony Kinard, Brian John Melody, David Alexander Wheeler, Duane Earl Stenzinger, Albert Kennedy Harrington
  • Patent number: 6497807
    Abstract: A method of treating an electrolyte for use in the electrolytic reduction of alumina to aluminum employing an anode and a cathode, the alumina dissolved in the electrolyte, the treating improving wetting of the cathode with molten aluminum during electrolysis. The method comprises the steps of providing a molten electrolyte comprised of ALF3 and at least one salt selected from the group consisting of NaF, KF and LiF, and treating the electrolyte by providing therein 0.004 to 0.2 wt. % of a transition metal or transition metal compound for improved wettability of the cathode with molten aluminum during subsequent electrolysis to reduce alumina to aluminum.
    Type: Grant
    Filed: November 25, 2000
    Date of Patent: December 24, 2002
    Assignee: Northwest Aluminum Technologies
    Inventors: Craig W. Brown, Richard J. Brooks, Patrick B. Frizzle, Drago D. Juric
  • Patent number: 6423389
    Abstract: An object is to provide a metallic-conduit-armored type linear member in which a linear member and the like contained in a metallic conduit do not become damaged and a defect in the metallic conduit can be repaired, a metallic conduit for armoring the linear member, and a method and a system for manufacturing the metallic-conduit-armored type linear member. The method comprises a basic process (I) in which a metallic tape (1) is formed into a tubular member, a seam of the tubular member is joined to complete a sealed metallic conduit, and a metallic-conduit-armored type linear member (12) is formed by loading a linear member (5) inside the metallic conduit, and a metallic coating process (II) in which a metallic coating layer is formed on an outer surface of the sealed metallic conduit by performing plating by using a room-temperature molten-salt electrolytic bath subsequent to the basic process (I).
    Type: Grant
    Filed: February 29, 2000
    Date of Patent: July 23, 2002
    Assignee: OCC Corporation
    Inventor: Yasunori Yoshie
  • Patent number: 6258247
    Abstract: An electrolytic bath for use during the electrolytic reduction of alumina to aluminum. The bath comprises a molten electrolyte having the following ingredients: (a) AlF3 and at least one salt selected from the group consisting of NaF, KF, and LiF; and (b) about 0.004 wt. % to about 0.2 wt. %, based on total weight of the molten electrolyte, of at least one transition metal or at least one compound of the metal or both. The compound may be, for example, a fluoride, oxide, or carbonate. The metal can be nickel, iron, copper, cobalt, or molybdenum. The bath can be employed in a combination that includes a vessel for containing the bath and at least one non-consumable anode and at least one dimensionally stable cathode in the bath. Employing the bath of the present invention during electrolytic reduction of alumina to aluminum can improve the wetting of aluminum on a cathode by reducing or eliminating the formation of non-metallic deposits on the cathode.
    Type: Grant
    Filed: February 9, 1999
    Date of Patent: July 10, 2001
    Assignee: Northwest Aluminum Technology
    Inventors: Craig W. Brown, Richard J. Brooks, Patrick B. Frizzle, Drago D. Juric
  • Patent number: 6103091
    Abstract: A method of producing a self-sustaining body of refractory boride from the group consisting of the borides of titanium, chromium, vanadium, zirconium, hafnium, niobium, tantalum, molybdenum and cerium. This body includes a refractory boride and a dried colloid from the group consisting of colloidal alumina, silica, yttria, ceria, thoria, magnesia, lithia, monoaluminium phosphate and cerium acetate and is obtained from a slurry of the refractory boride in one or more of said colloids by casting the slurry on a porous plaster layer, and drying the cast slurry by draining through the plaster, or by pressing/drying. Subsequently, the dried body is subjected to heat treatment to bond the refractory boride in the dried colloid. The bodies are useful as components of aluminium electrowinning cells.
    Type: Grant
    Filed: June 19, 1998
    Date of Patent: August 15, 2000
    Assignee: Moltech Invent S.A.
    Inventors: Jainagesh A. Sekhar, Jean-Jacques Duruz, Vittorio de Nora
  • Patent number: 5423974
    Abstract: Metallization under vacuum, on at least one face of a plastic film so as to give a substrate including a metallic surface, which substrate is sufficiently electrically conductive to permit a uniform electrochemical deposit. The latter is carried out by electrochemical plating, of at least one metal, on the metallized surface starting from an electrolytic solution, so as to give a thin metallic film having a metal thickness between 0.1 and 4 microns. The metallized substrate is selected so as to be compatible and to facilitate the step of electrochemical plating. The thin metallic sheet obtained is adherent to and supported by the plastic film. The metallic sheet may be used as current collectors for polymer electrolyte lithium batteries, as multi-layer film used as wrapping material permeable to gases and humidity, as a screen for light, flexible conductors, etc.
    Type: Grant
    Filed: September 19, 1994
    Date of Patent: June 13, 1995
    Assignee: Hydro-Quebec
    Inventors: Guy St-Amant, Claude Carignan