Specified Anode Patents (Class 205/576)
  • Patent number: 10593929
    Abstract: To provide a fabricating method and a fabricating apparatus for a lithium-ion secondary battery having stable charge characteristics and lifetime characteristics. A positive electrode is subjected to an electrochemical reaction in a large amount of electrolytic solution in advance before a secondary battery is completed. In this manner, the positive electrode can have stability. The use of the positive electrode enables fabrication of a highly reliable secondary battery. Similarly, a negative electrode is subjected to an electrochemical reaction in a large amount of electrolytic solution in advance. The use of the negative electrode enables fabrication of a highly reliable secondary battery.
    Type: Grant
    Filed: July 1, 2015
    Date of Patent: March 17, 2020
    Assignee: Semiconductor Energy Laboratory Co., Ltd.
    Inventors: Yohei Momma, Junpei Momo, Minoru Takahashi, Takahiro Kawakami
  • Publication number: 20140353165
    Abstract: The electrolysis of cuprous chloride was carried out in the electrochemical cell. The particle size, current density, cathodic current efficiency, conversion of cuprous chloride and yield of copper formed depends strongly on current flow, heat transfer and mass transfer operation. The current flow, heat transfer and mass transfer are depends on surface area ratio of anode to cathode, distance between electrodes, concentration of HCl, applied voltage, flow rate of electrolyte, CuCl concentration and reaction temperature. The electrolysis of cuprous chloride as a part of Cu—Cl thermochemical cycle for hydrogen production is experimentally demonstrated in proof-of-concept work.
    Type: Application
    Filed: July 9, 2012
    Publication date: December 4, 2014
    Inventors: Yadav Ganapati Dadasaheb, Parhad Prakash Santoshrao, Nirukhe Ashwini Bhagavan, Parvatalu Damaraju, Bhardwaj Anil, Prabhu Bantwal Narayana, Thomas Nuzhath Joeman, Kale Dilip Madhusudan
  • Patent number: 8840773
    Abstract: Techniques and systems for reclaiming metals from articles having one or more components containing or coated with copper are provided. An example technique may include providing an article having one or more components containing or coated with copper, providing a barrel disposed in a container, the container containing an electrolytic solution and a copper starting pole component, positioning a plurality of electrically conductive particles and the article within the barrel, and separating one or more copper ions from at least a portion of the article by electrolysis.
    Type: Grant
    Filed: June 17, 2011
    Date of Patent: September 23, 2014
    Assignee: Empire Technology Development LLP
    Inventor: Wusheng Wang
  • Patent number: 8617377
    Abstract: An electrowinning method of metals through electrolysis of a metal chloride solution uses an anode comprising a substrate comprising titanium or titanium alloy, and a coating layer comprising a plurality of a unit layer, provided on the surface of the substrate. The unit layer comprises the first coating layer comprising a mixture of iridium oxide, ruthenium oxide and titanium oxide and the second coating layer comprising a mixture of platinum and iridium oxide. The first coating layer contacts with the surface of said substrate and an outer coating layer of the unit layer formed on the outermost layer of said coating layer is the second coating layer. The coating layer is formed by thermal decomposition baking, which followed by post-baking at a higher baking temperature.
    Type: Grant
    Filed: October 14, 2011
    Date of Patent: December 31, 2013
    Assignee: Permelec Electrode Ltd.
    Inventor: Toshikazu Hayashida
  • Patent number: 8187450
    Abstract: The present invention relates, generally, to a method and apparatus for electrowinning metals, and more particularly to a method and apparatus for copper electrowinning using the ferrous/ferric anode reaction. In general, the use of a flow-through anode—coupled with an effective electrolyte circulation system—enables the efficient and cost-effective operation of a copper electrowinning system employing the ferrous/ferric anode reaction at a total cell voltage of less than about 1.5 V and at current densities of greater than about 26 Amps per square foot (about 280 A/m2), and reduces acid mist generation. Furthermore, the use of such a system permits the use of low ferrous iron concentrations and optimized electrolyte flow rates as compared to prior art systems while producing high quality, commercially saleable product (i.e., LME Grade A copper cathode or equivalent), which is advantageous.
    Type: Grant
    Filed: April 1, 2010
    Date of Patent: May 29, 2012
    Assignee: Freeport-McMoran Corporation
    Inventors: Scot Philip Sandoval, Timothy George Robinson, Paul Richard Cook
  • Patent number: 8097132
    Abstract: A metal-containing material is introduced in the container with an anode inserted therein, the container is introduced in a tank filled with an electrolyte, with a cathode opposed to it, and direct current is passed through ((+) anode and (?) cathode) to recover the desired metal.
    Type: Grant
    Filed: June 28, 2007
    Date of Patent: January 17, 2012
    Inventor: Luis Antonio Canales Miranda
  • Patent number: 7736488
    Abstract: The present invention relates generally to a process for recovering copper and/or other metal values from a metal-bearing ore, concentrate, or other metal-bearing material using pressure leaching and direct electrowinning. More particularly, the present invention relates to a substantially acid-autogenous process for recovering copper from chalcopyrite-containing ore using pressure leaching and direct electrowinning in combination with a leaching, solvent/solution extraction and electrowinning operation.
    Type: Grant
    Filed: December 29, 2008
    Date of Patent: June 15, 2010
    Assignee: Freeport-McMoran Corporation
    Inventors: John O Marsden, Robert E Brewer, Susan R Brewer, Joanna M Robertson, David R Baughman, Philip Thompson, Wayne W Hazen, Christel M. A. Bemelmans
  • Patent number: 7736486
    Abstract: This invention relates to a system and method for producing a metal powder product using conventional electrowinning chemistry (i.e., oxygen evolution at an anode) in a flow-through electrowinning cell. The present invention enables the production of high quality metal powders, including copper powder, from metal-containing solutions using conventional electrowinning processes and/or direct electrowinning.
    Type: Grant
    Filed: May 23, 2008
    Date of Patent: June 15, 2010
    Assignee: Freeport-McMoran Corporation
    Inventors: Antonioni C Stevens, Stanley R Gilbert, Scot P Sandoval, Timothy G Robinson, John O Marsden
  • Patent number: 7704452
    Abstract: A lead calcium tin alloy to which cobalt has been added is described. The alloy is useful in the formation of anodes to be used in electrowinning cells. Electrowinning cells containing the cobalt alloys are particularly suited for electrowinning metals, such as copper, from sulfuric acid electrolytes. The cobalt-containing anodes improve the efficiency of oxygen evolution at the anode during electrowinning and reduce corrosion of the anode.
    Type: Grant
    Filed: February 23, 2006
    Date of Patent: April 27, 2010
    Assignee: RSR Technologies, Inc.
    Inventors: David R. Prengaman, Andreas Siegmund
  • Publication number: 20090288958
    Abstract: Accordingly, in various embodiments, the present invention provides methods for making electrochemically active materials. Methods include making an electrochemically active material by reacting a platinum group metal salt in a organic solvent to yield a mixture, then heating the mixture to create a metal-organic solvent complex and an acid, followed by removing at least a portion of the acid, and yielding an electrochemically active material comprising the metal-organic solvent complex. In an exemplary embodiment, the resulting electrochemically active material may be used for coating an electrode.
    Type: Application
    Filed: April 29, 2009
    Publication date: November 26, 2009
    Applicant: PHELPS DODGE CORPORATION
    Inventors: Scot P. Sandoval, Michael D. Waite, Casey J. Clayton
  • Patent number: 7591934
    Abstract: This invention relates to an apparatus for producing a metal powder product using either conventional electrowinning or alternative anode reaction chemistries in a flow-through electrowinning cell. A new design for a flow-through electrowinning cell that employs both flow-through anodes and flow-through cathodes is described. The present invention enables the production of high quality metal powders, including copper powder, from metal-containing solutions using conventional electrowinning processes, direct electrowinning, or alternative anode reaction chemistry.
    Type: Grant
    Filed: June 30, 2008
    Date of Patent: September 22, 2009
    Assignee: Freeport-McMoran Corporation
    Inventors: John O Marsden, Scot P Sandoval, Antonioni C Stevens, Timothy G Robinson, Stanley R Gilbert
  • Patent number: 7494580
    Abstract: The present invention relates, generally, to a method for electrowinning copper powder, and more particularly to a method for electrowinning copper powder from a copper-containing solution using the ferrous/ferric anode reaction. In accordance with various embodiments of the present invention, a process for producing copper powder by electrowinning employs alternative anode reaction technology, namely, the ferrous/ferric anode reaction, and enables the efficient and cost-effective production of copper powder at a total cell voltage of less than about 1.5 V and at current densities of greater than 50 A/ft2. A copper powder electrowinning process in accordance with the present invention also reduces or eliminates acid mist generation that is characteristic of electrowinning operations utilizing conventional electrowinning chemistry (e.g., oxygen evolution at the anode), which is advantageous.
    Type: Grant
    Filed: July 14, 2005
    Date of Patent: February 24, 2009
    Assignee: Phelps Dodge Corporation
    Inventors: Scot P Sandoval, Antonioni C Stevens, Timothy G Robinson, John O Marsden, Stanley R Gilbert
  • Patent number: 7485216
    Abstract: The present invention relates generally to a process for recovering copper and/or other metal values from a metal-bearing ore, concentrate, or other metal-bearing material using pressure leaching and direct electrowinning. More particularly, the present invention relates to a substantially acid-autogenous process for recovering copper from chalcopyrite-containing ore using pressure leaching and direct electrowinning in combination with a leaching, solvent/solution extraction and electrowinning operation.
    Type: Grant
    Filed: October 28, 2005
    Date of Patent: February 3, 2009
    Assignee: Phelps Dodge Corporation
    Inventors: John O. Marsden, Susan R. Brewer, legal representative, Joanna M. Robertson, David R. Baughman, Philip Thompson, Wayne W. Hazen, Christel M. A. Bemelmans, Robert E. Brewer
  • Patent number: 7452455
    Abstract: This invention relates to a system and method for producing a metal powder product using either conventional electrowinning or alternative anode reaction chemistries in a flow-through electrowinning cell. The present invention enables the production of high quality metal powders, including copper powder, from metal-containing solutions using conventional electrowinning processes, direct electrowinning, or alternative anode reaction chemistries.
    Type: Grant
    Filed: July 14, 2005
    Date of Patent: November 18, 2008
    Assignee: Phelps Dodge Corporation
    Inventors: Scot P Sandoval, Antonioni C Stevens, Timothy G Robinson, John O Marsden, Stanley R Gilbert
  • Patent number: 7384533
    Abstract: Electrolytic solutions containing organic additive(s) selected from a described class of additives (e.g., 4,6-dihydroxypyrimidine) reduce overall applied electrical potential of electrolytic cells and/or reduce gas formation at the anode(s) or increase copper production rate. Benefits include reducing overall power consumption and reducing acid mist during electrolytic processes.
    Type: Grant
    Filed: July 10, 2002
    Date of Patent: June 10, 2008
    Assignee: 3M Innovative Properties Company
    Inventors: Michael J. Sierakowski, L. Charles Hardy, Michael S. Terrazas, Jennifer E. Waddell, Bryan J. Johnson
  • Patent number: 7378011
    Abstract: The present invention relates, generally, to a method and apparatus for electrowinning metals, and more particularly to a method and apparatus for copper electrowinning using the ferrous/ferric anode reaction. In general, the use of a flow-through anode—coupled with an effective electrolyte circulation system—enables the efficient and cost-effective operation of a copper electrowinning system employing the ferrous/ferric anode reaction at a total cell voltage of less than about 1.5 V and at current densities of greater than about 26 Amps per square foot (about 280 A/m2), and reduces acid mist generation. Furthermore, the use of such a system permits the use of low ferrous iron concentrations and optimized electrolyte flow rates as compared to prior art systems while producing high quality, commercially saleable product (i.e., LME Grade A copper cathode or equivalent), which is advantageous.
    Type: Grant
    Filed: July 28, 2003
    Date of Patent: May 27, 2008
    Assignee: Phelps Dodge Corporation
    Inventors: Scot Philip Sandoval, Timothy George Robinson, Paul Richard Cook
  • Patent number: 7378010
    Abstract: This invention relates to a system and method for producing a metal powder product using conventional electrowinning chemistry (i.e., oxygen evolution at an anode) in a flow-through electrowinning cell. The present invention enables the production of high quality metal powders, including copper powder, from metal-containing solutions using conventional electrowinning processes and/or direct electrowinning.
    Type: Grant
    Filed: July 14, 2005
    Date of Patent: May 27, 2008
    Assignee: Phelps Dodge Corporation
    Inventors: Antonioni C Stevens, Stanley R Gilbert, Scot P Sandoval, Timothy G Robinson, John O Marsden
  • Patent number: 7368049
    Abstract: The present invention relates, generally, to a method and apparatus for electrowinning metals, and more particularly to a method and apparatus for copper electrowinning using the ferrous/ferric anode reaction and a flow-through anode, such as, for example, a dimensionally stable carbon, carbon composite, metal-graphite, or stainless steel anode. In general, the use of a flow-through anode—coupled with an effective electrolyte circulation system—enables the efficient and cost-effective operation of a copper electrowinning system employing the ferrous/ferric anode reaction at a total cell voltage of less than about 1.5 V and at current densities of greater than about 26 Amps per square foot (about 280 A/m2), and reduces acid mist generation. Furthermore, the use of such a system permits the use of low ferrous iron concentrations and optimized electrolyte flow rates as compared to prior art systems while producing high quality, commercially saleable product (i.e.
    Type: Grant
    Filed: April 8, 2005
    Date of Patent: May 6, 2008
    Assignee: Phelps Dodge Corporation
    Inventors: Scot P. Sandoval, Paul R. Cook, Wesley P. Hoffman, Timothy G. Robinson
  • Patent number: 6569300
    Abstract: An electrolytic cathode consists of a solid copper hanger bar and a stainless-steel mother plate attached to a receiving groove in the underside of the hanger bar. In the preferred embodiment of the invention, the entire length of connection is welded, thereby establishing a large boundary surface for good electrical conductance. The solid hanger bar further includes a cladding of stainless steel wrapped over the copper bar and the upper portion of the mother plate, leaving only the ends of the copper bar exposed for electrical connection with conventional bus-bars. The lower edges of the cover are attached to the mother plate by a steel-to-steel weld that produces a strong and durable connection. The lateral edges of the cover are also connected to the copper bar by a conventional copper weld that completely seals the cover over the copper bar, thereby preventing contamination from the electrolytic solution. The cover is then welded to the mother plate and sealed around the copper bar.
    Type: Grant
    Filed: February 15, 2000
    Date of Patent: May 27, 2003
    Assignee: T. A. Caid Industries Inc.
    Inventor: William Assenmacher
  • Publication number: 20030066759
    Abstract: Various systems and methods for protecting electrowinning anodes having electrocatalytically active coatings in a bank of electrolytic cells from being damaged by reverse currents. In the first embodiment, one or more auxiliary power sources are provided that, when triggered by one or more predetermined conditions being met, keep the bank of electrolytic cells in an electrical state that is relatively harmless to the anodes having electrocatalytically active coatings. In a second embodiment, the invention is directed to a method of maintaining the polarization of anodes in an electrowinning cell positive of the cathodes (i.e. in a potential region where the anode coating is not susceptible to significant damage). In a final embodiment, the invention is directed to various methods for the installation of replacement anodes and maintenance of electrowinning cells.
    Type: Application
    Filed: August 14, 2002
    Publication date: April 10, 2003
    Inventors: Kenneth L. Hardee, Michael S. Moats, Carl W. Brown, Robert L. Wilhelm, Edward M. Halko, Zane A. Wade
  • Patent number: 6530475
    Abstract: The portable office includes a soft-sided case with six walls. The top and second side are openable. The inside of the case includes a terminal compartment, a fixed computer support shelf and a moveable printer shelf. A remote edge of the moveable printer shelf is removeably attached to the second side. A holding assembly holds the second side in an open position. A strap assembly holds the moveable printer shelf in a position parallel to and above the fixed computer shelf when the second side is open. When the second side is closed, the strap assembly holds the moveable shelf generally parallel to the second side with a printer between the second side and the moveable shelf.
    Type: Grant
    Filed: June 7, 2000
    Date of Patent: March 11, 2003
    Inventor: Joseph J. Penney
  • Patent number: 6045669
    Abstract: The present invention provides a structure of an electric contact of an electrolytic cell, wherein an elongated conductive member is provided as a bus bar 10 on a wall of an electrolytic cell for feeding current to anodes 1 and cathodes 2 arranged in the electrolytic cell; the conductive member 10 forms a convex portion 12 in parallel with the longitudinal direction on the upper surface of an elongated plate member 11 forming a base; and at least the upper surface of the convex portion 12 is totally or partially gold plated 13 in the longitudinal direction.
    Type: Grant
    Filed: August 5, 1998
    Date of Patent: April 4, 2000
    Assignee: Nippon Mining & Metals Co., Ltd.
    Inventors: Shingo Matsumoto, Minoru Yamada
  • Patent number: 5720867
    Abstract: An electrolytic cell comprising bipolar electrodes is employed for electrochemical deposition of copper, zinc, lead, nickel or cobalt. An interior space is provided between the cathode side and the anode side of a bipolar electrode. The electrolyte can flow substantially without an obstruction through the interelectrode space between adjacent electrodes. The current densities in the interelectrode space amount to 800 to 8000 A/m.sup.2. Gas is evolved on the anode side of the bipolar electrodes and causes liquid to flow along the anode side. In the middle of the height of the anode side that liquid flow has a vertical component having a velocity of 5 to 100 cm/second. Electrolyte solution flows from the upper edge portion of the anode side to a return flow space, in which the solution flows downwardly. From the return flow space the solution is returned to the lower portion of the interelectrode space.
    Type: Grant
    Filed: October 27, 1995
    Date of Patent: February 24, 1998
    Assignee: Metallgesellschaft AG
    Inventors: Nikola Anastasijevic, Gerhard Jedlicka, Karl Lohrberg
  • Patent number: 5679240
    Abstract: The anode comprises a substantially horizontal carrying bar, which is disposed outside the electrolyte and serves to supply electric current. Two substantially parallel metal surfaces (anode grids) are electrically conductively connected to the carrying bar and with at least one-half of their surface extending into the electrolyte. The carrying bar comprises a copper conductor, to which at least one vertical copper rod is joined. There is a direct electrically conducting connection between the copper conductor and the copper rod. The copper rod is surrounded by a titanium sheath and is an interference fit in that sheath. The copper rod provided with the titanium sheath is disposed between the two anode grids and is electrically conductively connected to said grids.
    Type: Grant
    Filed: July 11, 1996
    Date of Patent: October 21, 1997
    Assignee: Metallgesellschaft Aktiengesellschaft
    Inventors: Nikola Anastasijevic, Gerhard Jedlicka, Karl Lohrberg
  • Patent number: 5628874
    Abstract: The present invention relates to an environmental-friendly process for reducing the content of chloride in a liquor inventory of a chemical pulp mill. According to the invention, in a recovery system for pulping chemicals containing sulphur and an alkali metal, precipitator dust formed in a recovery boiler is collected and withdrawn, dissolved in water and electrolyzed for production of chlorine or hydrochloric acid in the anolyte. Since the dust normally contains a large amount of sodium sulphate, sulphuric acid and sodium hydroxide can also be produced in the electrolysis. To reduce the content of impurities, before the electrolysis, the pH of the aqueous solution is adjusted to above about 10 to precipitate inorganic substances which are separated-off together with flocculated or undissolved substances.
    Type: Grant
    Filed: February 23, 1995
    Date of Patent: May 13, 1997
    Assignee: Eka Nobel AB
    Inventors: Hans Lindberg, Birgitta Sundblad
  • Patent number: 5622615
    Abstract: A sulfur dioxide free process for the production of high purity metallic copper from copper-matte wherein copper-matte is leached under oxidizing conditions in a ferric-containing acid copper sulfate electrolyte leach assembly including one or more leach reactors to yield a copper-rich electrolyte, and copper cathode is produced in an electrowinning assembly which is physically decoupled from the leaching assembly and may include one or more electrowinning cells. The process operates at ambient pressure and temperatures less than the boiling point.
    Type: Grant
    Filed: January 4, 1996
    Date of Patent: April 22, 1997
    Assignee: The University of British Columbia
    Inventors: Sharon K. Young, David B. Dreisinger, Jinxing Ji
  • Patent number: 5487819
    Abstract: A process for producing one or more metals from a mineral feedstock (12) is defined. The mineral is fed to a leaching apparatus (10) wherein it is contacted with electrolyte (14). The leaching apparatus has zones of decreasing oxidation potential (17, 18, 19, 20) respectively. A stream of electrolyte (14A) is removed from zone (20) and is treated to remove impurities and unwanted metals in treatment unit (25A), prior to metal recovery by electrolysis. The electrolyte after electrolysis is then returned to the leaching unit (10). A second electrolyte stream (14B) may be removed from zone (19) for recovery of additional metals. The electrolyte (14B) is treated to remove impurities and any unwanted metals in treatment unit (25B), prior to metal recovery by electrolysis. The electrolyte after electrolysis is returned to leaching unit (10). The process enables the leaching of difficult to leach minerals, including gold, and can produce one or more metals of high purity.
    Type: Grant
    Filed: December 23, 1994
    Date of Patent: January 30, 1996
    Inventor: Peter K. Everett