Utilizing Specified Metal Or Alloy Cathode Patents (Class 205/621)
  • Patent number: 8268159
    Abstract: An electrochemical process for the production of sodium hypochlorite is disclosed. The process may potentially be used to produce sodium hypochlorite from seawater or low purity un-softened or NaCl-based salt solutions. The process utilizes a sodium ion conductive ceramic membrane, such as membranes based on NASICON-type materials, in an electrolytic cell. In the process, water is reduced at a cathode to form hydroxyl ions and hydrogen gas. Chloride ions from a sodium chloride solution are oxidized in the anolyte compartment to produce chlorine gas which reacts with water to produce hypochlorous and hydrochloric acid. Sodium ions are transported from the anolyte compartment to the catholyte compartment across the sodium ion conductive ceramic membrane. Sodium hydroxide is transported from the catholyte compartment to the anolyte compartment to produce sodium hypochlorite within the anolyte compartment.
    Type: Grant
    Filed: December 20, 2006
    Date of Patent: September 18, 2012
    Assignee: Ceramatec, Inc.
    Inventors: Shekar Balagopal, Vinod Malhotra, Justin Pendleton, Kathy Jo Reid
  • Patent number: 8110084
    Abstract: The invention is relative to an electrode for gas evolution in electrolytic and electrometallurgical industrial applications, made of a metal substrate having a surface morphology characterized by a combination of micro-roughness and macro-roughness which favors high adherence of a superficial catalytic layer in order to prevent detachment of the same and passivation of the substrate even under critical operating conditions.
    Type: Grant
    Filed: May 28, 2003
    Date of Patent: February 7, 2012
    Assignee: Industrie de Nora S.p.A.
    Inventors: Rubén Ornelas Jacobo, Giuseppe Faita, Lawrence Gestaut, Corrado Mojana
  • Publication number: 20110226634
    Abstract: Novel bismuth based mixed metal oxide materials with pyrochlore structure are disclosed as anodes for electrolytic generation of ozone and perchlorate salts. These materials have high electrical conductivity and excellent stability in acidic electrolytes. These materials are more environmentally friendly than lead dioxide and less expensive than platinum.
    Type: Application
    Filed: June 16, 2010
    Publication date: September 22, 2011
    Inventor: Sai Bhavaraju
  • Patent number: 7341654
    Abstract: Chlorine is produced by electrolysis of aqueous HCl, in a membrane electrolyzer, using cathodic mediators such as Fe(III) and/or Cu(II) chlorides and a non-catalysed 3-dimensional cathode, with the real surface area at least ten times higher than its projected area. The HCl electrolysis section is combined with an oxidizer for regeneration of the mediator, product water removal step and optional HCl recovery step. Under optimized conditions chlorine can be produced at very high current densities of 30 kA/m2, without initiating undesired H2 evolution reaction at the cathode.
    Type: Grant
    Filed: May 21, 2003
    Date of Patent: March 11, 2008
    Assignee: Aker Kvaerner Canada Inc.
    Inventors: Zbigniew Twardowski, Thomas Drackett, Stuart R. Harper
  • Patent number: 7074306
    Abstract: An oxygen-depolarized cathode for aqueous hydrochloric acid electrolysis membrane cells is described, the cathode being in contact with the membrane and capable of preventing the release of hydrogen into oxygen even at the highest current densities. Hydrochloric acid may also be of technical grade with a concentration limited to 15%, whereas the operating temperature must not exceed 60° C. The cathode contains a mixture of rhodium sulphide and a metal of the platinum group applied in a single layer or alternatively applied separately in two distinct layers.
    Type: Grant
    Filed: February 28, 2002
    Date of Patent: July 11, 2006
    Assignee: De Nora Electtrodi S.p.A.
    Inventors: Gian Nicola Martelli, Fulvio Federico
  • Patent number: 6790339
    Abstract: The invention relates to a process for the electrochemical preparation of chlorine from aqueous solutions of hydrogen chloride in an electrolysis cell, comprising an anode chamber and a cathode chamber, the anode chamber being separated from the cathode chamber by a cation exchange membrane, the anode chamber containing an anode and the cathode chamber a gas diffusion cathode, and the aqueous solution of hydrogen chloride being passed into the anode chamber and an oxygen-containing gas into the cathode chamber, and the oxygen pressure in the cathode chamber being at least about 1.05 bar.
    Type: Grant
    Filed: July 30, 2002
    Date of Patent: September 14, 2004
    Assignee: Bayer Aktiengesellschaft
    Inventors: Andreas Bulan, Fritz Gestermann, Hans-Dieter Pinter, Gerd Speer
  • Patent number: 6733639
    Abstract: The invention relates to a gas diffusion electrode (1) comprising a hydrophobic gas diffusion layer (3b), a reaction layer (3a), and a hydrophilic layer (5) arranged in the mentioned order wherein the reaction layer (3a) is arranged to a barrier layer (4), which barrier layer (4), on its opposite side, is arranged to the hydrophilic layer (5). The invention also relates to a method for manufacturing such a gas diffusion electrode (1), and to an electrolytic cell, and use thereof.
    Type: Grant
    Filed: November 9, 2001
    Date of Patent: May 11, 2004
    Assignee: Akzo Nobel N.V.
    Inventors: Bernd Busse, Lars-Erik Bergman
  • Publication number: 20040069622
    Abstract: An oxygen-depolarised cathode for aqueous hydrchloric acid electrolysis membrane cells is described, the cathode being in contact with the membrane and capable of preventing the release of hydrogen into oxygen even at the highest current densities. Hydrochloric acid may also be of technical grade with a concentration limited to 15%, whereas the operating temperature must not exceed 60° C. The cathode contains a mixture of rhodium sulphide and a metal of the platinum group applied in a single layer or alternatively applied separately in two distinct layers.
    Type: Application
    Filed: July 17, 2003
    Publication date: April 15, 2004
    Inventors: Gian Nicola Martelli, Fulvio Federico
  • Patent number: 6632347
    Abstract: A method and apparatus for the electrochemical treatment of an aqueous solution in an electrolytic cell is described. Output solution having a predetermined level of available free chlorine is produced by applying a substantially constant current across the cell between an anode and a cathode while passing a substantially constant throughput of chloride ions through the cell.
    Type: Grant
    Filed: August 7, 2000
    Date of Patent: October 14, 2003
    Assignee: Sterilox Medical (Europe) Limited
    Inventors: Alan Buckley, Alexey Yurevich Popov, Martin Bellamy, Phil Collins
  • Patent number: 6368490
    Abstract: A method is described for the electrochemical processing of HCL gas to high-purity chlorine in which the process of an HCL gas-phase electrolysis with purified HCL gas from, for example, chemical reactions is coupled to a hydrochloric acid electrolysis with dilute hydrochloric acid, with the use if desired of a consumable oxygen cathode.
    Type: Grant
    Filed: June 12, 2000
    Date of Patent: April 9, 2002
    Assignee: Bayer Aktiengesellschaft
    Inventor: Fritz Gestermann
  • Patent number: 5958197
    Abstract: A gas diffusion electrode comprising an electrically conductive web provided on at least one side thereof with a coating containing a rhodium--rhodium oxide catalyst on a carbon black support and a method for the preparation of the rhodium--rhodium oxide catalyst.
    Type: Grant
    Filed: January 26, 1998
    Date of Patent: September 28, 1999
    Assignee: De Nora S.p.A.
    Inventors: Robert J. Allen, Daniel Czerwiec, James R. Giallombardo, Khaleda Shaikh
  • Patent number: 5580437
    Abstract: A particular anode comprising an electrochemically active material selected from the group consisting of the oxides of the elements tin, germanium and lead and mixtures comprising at least one of the respective oxides of such elements is useful in an electrochemical cell for the direct production of essentially dry halogen gas from essentially anhydrous halogen halide, or in a process for such production of essentially dry halogen gas. This cell or process may be used to produce halogen gas such as chlorine, bromine, fluorine and iodine from a respective anhydrous hydrogen halide, such as hydrogen chloride, hydrogen bromide, hydrogen fluoride and hydrogen iodide.
    Type: Grant
    Filed: May 20, 1994
    Date of Patent: December 3, 1996
    Assignee: E. I. Du Pont de Nemours and Company
    Inventors: James A. Trainham, III, Clarence G. Law, Jr., John S. Newman, Kenneth B. Keating, Douglas J. Eames
  • Patent number: RE36985
    Abstract: A particular anode comprising an electrochemically active material selected from the group .[.comprising.]. .Iadd.consisting of .Iaddend.the oxides of the elements tin, germanium and lead and mixtures comprising at least one of the respective oxides of such elements is useful in an electrochemical cell for the direct production of essentially dry halogen gas from essentially anhydrous halogen halide, or in a process for such production of essentially dry halogen gas. This cell or process may be used to produce halogen gas such as chlorine, bromine, fluorine and iodine from a respective anhydrous hydrogen halide, such as hydrogen chloride, hydrogen bromide, hydrogen fluoride and hydrogen iodide.
    Type: Grant
    Filed: June 8, 1998
    Date of Patent: December 12, 2000
    Assignee: E. I. du Pont de Nemours and Company
    Inventors: James Arthur Trainham, III, Clarence Garland Law, Jr., John S. Newman