Utilizing Specified Metal Or Alloy Cathode Patents (Class 205/621)
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Patent number: 8268159Abstract: An electrochemical process for the production of sodium hypochlorite is disclosed. The process may potentially be used to produce sodium hypochlorite from seawater or low purity un-softened or NaCl-based salt solutions. The process utilizes a sodium ion conductive ceramic membrane, such as membranes based on NASICON-type materials, in an electrolytic cell. In the process, water is reduced at a cathode to form hydroxyl ions and hydrogen gas. Chloride ions from a sodium chloride solution are oxidized in the anolyte compartment to produce chlorine gas which reacts with water to produce hypochlorous and hydrochloric acid. Sodium ions are transported from the anolyte compartment to the catholyte compartment across the sodium ion conductive ceramic membrane. Sodium hydroxide is transported from the catholyte compartment to the anolyte compartment to produce sodium hypochlorite within the anolyte compartment.Type: GrantFiled: December 20, 2006Date of Patent: September 18, 2012Assignee: Ceramatec, Inc.Inventors: Shekar Balagopal, Vinod Malhotra, Justin Pendleton, Kathy Jo Reid
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Patent number: 8110084Abstract: The invention is relative to an electrode for gas evolution in electrolytic and electrometallurgical industrial applications, made of a metal substrate having a surface morphology characterized by a combination of micro-roughness and macro-roughness which favors high adherence of a superficial catalytic layer in order to prevent detachment of the same and passivation of the substrate even under critical operating conditions.Type: GrantFiled: May 28, 2003Date of Patent: February 7, 2012Assignee: Industrie de Nora S.p.A.Inventors: Rubén Ornelas Jacobo, Giuseppe Faita, Lawrence Gestaut, Corrado Mojana
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Publication number: 20110226634Abstract: Novel bismuth based mixed metal oxide materials with pyrochlore structure are disclosed as anodes for electrolytic generation of ozone and perchlorate salts. These materials have high electrical conductivity and excellent stability in acidic electrolytes. These materials are more environmentally friendly than lead dioxide and less expensive than platinum.Type: ApplicationFiled: June 16, 2010Publication date: September 22, 2011Inventor: Sai Bhavaraju
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Patent number: 7341654Abstract: Chlorine is produced by electrolysis of aqueous HCl, in a membrane electrolyzer, using cathodic mediators such as Fe(III) and/or Cu(II) chlorides and a non-catalysed 3-dimensional cathode, with the real surface area at least ten times higher than its projected area. The HCl electrolysis section is combined with an oxidizer for regeneration of the mediator, product water removal step and optional HCl recovery step. Under optimized conditions chlorine can be produced at very high current densities of 30 kA/m2, without initiating undesired H2 evolution reaction at the cathode.Type: GrantFiled: May 21, 2003Date of Patent: March 11, 2008Assignee: Aker Kvaerner Canada Inc.Inventors: Zbigniew Twardowski, Thomas Drackett, Stuart R. Harper
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Patent number: 7074306Abstract: An oxygen-depolarized cathode for aqueous hydrochloric acid electrolysis membrane cells is described, the cathode being in contact with the membrane and capable of preventing the release of hydrogen into oxygen even at the highest current densities. Hydrochloric acid may also be of technical grade with a concentration limited to 15%, whereas the operating temperature must not exceed 60° C. The cathode contains a mixture of rhodium sulphide and a metal of the platinum group applied in a single layer or alternatively applied separately in two distinct layers.Type: GrantFiled: February 28, 2002Date of Patent: July 11, 2006Assignee: De Nora Electtrodi S.p.A.Inventors: Gian Nicola Martelli, Fulvio Federico
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Patent number: 6790339Abstract: The invention relates to a process for the electrochemical preparation of chlorine from aqueous solutions of hydrogen chloride in an electrolysis cell, comprising an anode chamber and a cathode chamber, the anode chamber being separated from the cathode chamber by a cation exchange membrane, the anode chamber containing an anode and the cathode chamber a gas diffusion cathode, and the aqueous solution of hydrogen chloride being passed into the anode chamber and an oxygen-containing gas into the cathode chamber, and the oxygen pressure in the cathode chamber being at least about 1.05 bar.Type: GrantFiled: July 30, 2002Date of Patent: September 14, 2004Assignee: Bayer AktiengesellschaftInventors: Andreas Bulan, Fritz Gestermann, Hans-Dieter Pinter, Gerd Speer
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Patent number: 6733639Abstract: The invention relates to a gas diffusion electrode (1) comprising a hydrophobic gas diffusion layer (3b), a reaction layer (3a), and a hydrophilic layer (5) arranged in the mentioned order wherein the reaction layer (3a) is arranged to a barrier layer (4), which barrier layer (4), on its opposite side, is arranged to the hydrophilic layer (5). The invention also relates to a method for manufacturing such a gas diffusion electrode (1), and to an electrolytic cell, and use thereof.Type: GrantFiled: November 9, 2001Date of Patent: May 11, 2004Assignee: Akzo Nobel N.V.Inventors: Bernd Busse, Lars-Erik Bergman
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Publication number: 20040069622Abstract: An oxygen-depolarised cathode for aqueous hydrchloric acid electrolysis membrane cells is described, the cathode being in contact with the membrane and capable of preventing the release of hydrogen into oxygen even at the highest current densities. Hydrochloric acid may also be of technical grade with a concentration limited to 15%, whereas the operating temperature must not exceed 60° C. The cathode contains a mixture of rhodium sulphide and a metal of the platinum group applied in a single layer or alternatively applied separately in two distinct layers.Type: ApplicationFiled: July 17, 2003Publication date: April 15, 2004Inventors: Gian Nicola Martelli, Fulvio Federico
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Patent number: 6632347Abstract: A method and apparatus for the electrochemical treatment of an aqueous solution in an electrolytic cell is described. Output solution having a predetermined level of available free chlorine is produced by applying a substantially constant current across the cell between an anode and a cathode while passing a substantially constant throughput of chloride ions through the cell.Type: GrantFiled: August 7, 2000Date of Patent: October 14, 2003Assignee: Sterilox Medical (Europe) LimitedInventors: Alan Buckley, Alexey Yurevich Popov, Martin Bellamy, Phil Collins
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Patent number: 6368490Abstract: A method is described for the electrochemical processing of HCL gas to high-purity chlorine in which the process of an HCL gas-phase electrolysis with purified HCL gas from, for example, chemical reactions is coupled to a hydrochloric acid electrolysis with dilute hydrochloric acid, with the use if desired of a consumable oxygen cathode.Type: GrantFiled: June 12, 2000Date of Patent: April 9, 2002Assignee: Bayer AktiengesellschaftInventor: Fritz Gestermann
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Patent number: 5958197Abstract: A gas diffusion electrode comprising an electrically conductive web provided on at least one side thereof with a coating containing a rhodium--rhodium oxide catalyst on a carbon black support and a method for the preparation of the rhodium--rhodium oxide catalyst.Type: GrantFiled: January 26, 1998Date of Patent: September 28, 1999Assignee: De Nora S.p.A.Inventors: Robert J. Allen, Daniel Czerwiec, James R. Giallombardo, Khaleda Shaikh
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Patent number: 5580437Abstract: A particular anode comprising an electrochemically active material selected from the group consisting of the oxides of the elements tin, germanium and lead and mixtures comprising at least one of the respective oxides of such elements is useful in an electrochemical cell for the direct production of essentially dry halogen gas from essentially anhydrous halogen halide, or in a process for such production of essentially dry halogen gas. This cell or process may be used to produce halogen gas such as chlorine, bromine, fluorine and iodine from a respective anhydrous hydrogen halide, such as hydrogen chloride, hydrogen bromide, hydrogen fluoride and hydrogen iodide.Type: GrantFiled: May 20, 1994Date of Patent: December 3, 1996Assignee: E. I. Du Pont de Nemours and CompanyInventors: James A. Trainham, III, Clarence G. Law, Jr., John S. Newman, Kenneth B. Keating, Douglas J. Eames
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Patent number: RE36985Abstract: A particular anode comprising an electrochemically active material selected from the group .[.comprising.]. .Iadd.consisting of .Iaddend.the oxides of the elements tin, germanium and lead and mixtures comprising at least one of the respective oxides of such elements is useful in an electrochemical cell for the direct production of essentially dry halogen gas from essentially anhydrous halogen halide, or in a process for such production of essentially dry halogen gas. This cell or process may be used to produce halogen gas such as chlorine, bromine, fluorine and iodine from a respective anhydrous hydrogen halide, such as hydrogen chloride, hydrogen bromide, hydrogen fluoride and hydrogen iodide.Type: GrantFiled: June 8, 1998Date of Patent: December 12, 2000Assignee: E. I. du Pont de Nemours and CompanyInventors: James Arthur Trainham, III, Clarence Garland Law, Jr., John S. Newman