Separate Contiguous, Dissimilar Function, Contacting Zones Patents (Class 208/147)
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Patent number: 11376558Abstract: A system for processing a hydrocarbon feed has a final stage reactor and internal separator with cyclone that forms a substantially gas stream and a substantially non-gas stream. The substantially gas stream is sent directly from the final stage reactor and separator to further downstream processing.Type: GrantFiled: January 13, 2021Date of Patent: July 5, 2022Assignee: KELLOGG BROWN & ROOT LLCInventors: Cassandra Schoessow, Douglas Piotter
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Patent number: 11285417Abstract: In an FCC apparatus and process gas and catalyst exit from a riser, are disengaged from each other and the catalyst is stripped. Product gases are evacuated from catalyst that can over crack the product gases to other undesired products. A baffle in or above the stripping section can direct product gases into a passage that evacuates the product gases to product recovery in isolation from the catalyst.Type: GrantFiled: September 26, 2020Date of Patent: March 29, 2022Assignee: UOP LLCInventors: Lev Davydov, Robert Mehlberg, Matthew R. Wojtowicz, Michael A. Stine
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Patent number: 10934491Abstract: A two-stage reactor/process is disclosed for the conversion of solid particulate biomass material and includes: a first stage, in which solid particulate biomass material is pyrolyzed to primary reaction products, and a second stage in which the primary reaction products are catalytically converted in a second stage which is operated at a temperature higher than that of the first stage.Type: GrantFiled: January 4, 2013Date of Patent: March 2, 2021Assignee: Mard, Inc.Inventors: Peter Loezos, Brian Bibens, Ronald Cordle, Bruce Adkins, John Hacskaylo
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Patent number: 10535436Abstract: A chimney of a nuclear reactor may include a hollow body with an interior surface and an opposing exterior surface; and a plurality of trip structures on the exterior surface of the hollow body. The chimney may be used in a method of improving a core inlet enthalpy of a nuclear reactor. The method may include interrupting a downward flow of water within a downcomer region of a reactor pressure vessel with a plurality of first trip structures. The downcomer region is an annular space defined by the reactor pressure vessel and a chimney within the reactor pressure vessel. The plurality of first trip structures are disposed on an exterior surface of the chimney.Type: GrantFiled: January 14, 2014Date of Patent: January 14, 2020Assignee: GE-HITACHI NUCLEAR ENERGY AMERICAS LLCInventors: Eric Paul Loewen, David Johnathan Keck, Nicholas O'Neill
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Patent number: 9610556Abstract: Embodiments of a hydrocarbon conversion apparatus are provided, as are embodiments of a hydroprocessing conversion process. In one embodiment, the hydrocarbon conversion apparatus includes a reaction vessel having a reaction chamber and a feed distribution chamber. A riser fluidly couples the feed distribution chamber to the reaction chamber, and a catalyst recirculation standpipe fluidly couples the reaction chamber to the feed distribution chamber. The catalyst recirculation standpipe forms a catalyst recirculation circuit with the reaction chamber, the feed distribution chamber, and the riser. A catalyst is circulated through the catalyst recirculation circuit during operation of the hydrocarbon conversion apparatus.Type: GrantFiled: February 27, 2014Date of Patent: April 4, 2017Assignee: UOP LLCInventors: Paolo Palmas, Daniel R. Johnson, Clayton C. Sadler
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Patent number: 9551487Abstract: Systems, methods, and apparatuses may involve a burner configured to burn gas to produce burned gas and output radiant heat. A gas valve controlled by the system can regulate the flow of gas to the burner. A heat exchanger associated with a thermal cycle can be used to heat a working fluid of the thermal cycle. The heat exchanger positioned out of a convective heat flow from the burner. A heat valve between the burner and the heat exchanger can be selectively adjustable to adjust heat transfer to the heat exchanger.Type: GrantFiled: March 5, 2013Date of Patent: January 24, 2017Assignee: Access Energy LLCInventors: Parsa Mirmobin, Dennis Strouse
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Patent number: 9388095Abstract: The present invention relates to a multi staged cracking and stripping process that can be used in a fluidized-bed catalytic cracking process or FCC (fluidized catalytic cracking) process for maximizing the production of olefins, that is to say of C3 and C4 olefins, in particular propylene and distillates. One subject of the present invention is therefore a multi-staged process for cracking and stripping a fluidized mixture of hydrocarbons and of coked catalyst particles, integrated into a conventional fluidized-bed catalytic cracking process comprising at least one cracking step and one stripping step after separation of the particles of coked catalyst from the cracked effluent during the disengaging/stripping step, characterized in that it comprises at least two steps of cracking at least one hydrocarbonaceous fluid over the separated coked catalyst particles followed by at least two steps of stripping these particles, each cracking step preceding a stripping step.Type: GrantFiled: October 11, 2011Date of Patent: July 12, 2016Assignee: TOTAL RAFFINAGE MARKETINGInventors: Patrick Leroy, Marc Bories, Michaƫl Echard
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Patent number: 7736491Abstract: A process for the fluid catalytic cracking of mixed hydrocarbon feeds from different sources is described, such as feeds A and B of different crackability, the process being especially directed to obtaining light fractions such as LPG and comprising injecting feed A in the base of the riser reactive section and feed B, of lower crackability, at a height between 10% and 80% of the riser, with feed B comprising between 5% and 50% of the total processed feed. The process requires that the feeds present differences in the contaminant content, improved dispersion of feeds A and B and feed B injection temperature same or higher than that of feed A.Type: GrantFiled: May 19, 2004Date of Patent: June 15, 2010Assignee: Petroleo Brasileiro S.A. - PetrobrasInventors: Claudia Maria de Lacerda Alvarenga Baptista, Henrique Soares Cerqueira, Emanuel Freire Sandes
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Patent number: 7399450Abstract: A fluidized-bed reactor is disclosed. The fluidized-bed reactor steadies the gas flow through the fluidized bed chamber of the reactor. The swirl chamber of the reactor consists of a conical housing in which a conical insert is also situated. This creates an annular gap between the housing and the insert, which acts as the swirl chamber and which, according to the geometry of the two components, causes a velocity of the gas flow which remains the same along the height, which increases or which decreases. Such a reactor can also be called a constant annular-gap reactor.Type: GrantFiled: March 16, 2005Date of Patent: July 15, 2008Inventor: Sebastian Zimmer
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Publication number: 20020011428Abstract: A method, and a reactor, for hydroprocessing a hydrocarbon feed stream through multistage moving catalyst beds contained within a single onstream reactor vessel, with separate catalyst addition and withdrawal systems for each of the multistages of moving catalyst beds. The reactor contains two or more different and distinct moving catalyst beds for any hydroprocessing application. The method includes serially passing, without leaving the reactor vessel, at least a partially treated hydrocarbon stream from one hydroconversion reaction zone containing a moving catalyst bed with a first set of catalytic characteristics to another hydroconversion reaction zone containing a moving catalyst bed with a second set of catalytic characteristics that differ in catalytic abilities from the first set of catalytic characteristics.Type: ApplicationFiled: February 10, 1999Publication date: January 31, 2002Inventor: GEORGIEANNA L. SCHEUERMAN
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Patent number: 6036844Abstract: A three stage hydroprocessing process includes two liquid and one vapor reaction stages, with a hydrogen containing vapor effluent produced in both liquid stages. The second liquid stage vapor effluent comprises part of the first liquid stage feed and the first liquid stage vapor effluent is the feed for the vapor stage. At least a portion of the hydrogen for the first liquid stage and vapor stage reactions is respectively provided by the hydrogen in the second and first liquid stage vapor effluents.Type: GrantFiled: May 6, 1998Date of Patent: March 14, 2000Assignee: Exxon Research and Engineering Co.Inventors: Ramesh Gupta, Henry Jung, Edward S. Ellis, Gerald E. Markley
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Patent number: 5702589Abstract: Disclosed is a process for converting olefinic hydrocarbons using spent FCC catalysts which comprises using spent FCC catalysts, optionally containing spent FCC additives, in the reactor/stripper part of the FCCU, instead of or in addition to a separate olefin upgrader, to upgrade C.sub.2 -C.sub.8 oligomerizable olefins, preferably propylene and ethylene, into C.sub.4 /C.sub.5 olefins and isoparaffins as well as gasoline, wherein feedstock can be product streams of the FCCU containing propylene/ethylene such as, for example, the absorber and depropanizer overheads.Type: GrantFiled: July 3, 1996Date of Patent: December 30, 1997Assignee: ABB Lummus Global Inc.Inventors: Chih-Hao Mark Tsang, Randall Hughes Petty, Glenn Allen Clausen, Charles Henry Schrader
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Patent number: 5512166Abstract: A process for the simultaneous replacement of a first catalyst by a second catalyst which first catalyst is circulating as a moving bed of solid particles in a hydrocarbon treating unit, which unit comprises at least one processing reactor. The first catalyst is withdrawn downstream of the reactor, or of each reactor, in the direction of catalyst circulation. The second catalyst is simultaneously injected upstream of the reactor or of each reactor. The bulk density of the material withdrawn downstream of the reactor, or of each reactor, is measured continuously. The withdrawal of the first catalyst and the injection of the second catalyst into the reactor concerned are interrupted when the bulk density so measured is equal to that of the second catalyst.Type: GrantFiled: July 10, 1992Date of Patent: April 30, 1996Assignee: Total Raffinage Distribution, S.A.Inventors: Patrice Herrenschmidt, Fran.cedilla.ois-Xavier Cormerais, Thierry Patureaux
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Patent number: 5164071Abstract: An improvement in iso-olefin production without substantial decrease in overall yield is obtained in an integrated process combining a fluidized catalytic cracking reaction and a fluidized catalyst olefin interconversion reaction when crystalline medium pore shape selective zeolite catalyst particles are withdrawn in partially deactivated form from the interconversion reaction stage and added as part of the active catalyst in the FCC reaction.Type: GrantFiled: February 28, 1991Date of Patent: November 17, 1992Assignee: Mobil Oil CorporationInventor: Mohsen N. Harandi
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Patent number: 5126036Abstract: A process and apparatus for regeneration of coked catalyst used in the fluidized cracking of heavy oils is disclosed. A high efficiency catalyst regenerator, with a fast fluidized bed coke combustor, dilute phase transport riser, and second fluidized bed is used but modified so that at least some coked catalyst is added directly to the second fluidized bed. The coked catalyst can be heated by direct contact heat exchange in the second fluidized bed and then charged to the coke combustor, or the coked catalyst can be regenerated in the second fluidized bed, or some combination of both. Adding catalyst to the second fluidized bed increases the coke burning capacity of these regenerators, and/or permits a drier regeneration.Type: GrantFiled: November 5, 1991Date of Patent: June 30, 1992Assignee: Mobil Oil CorporationInventor: Hartley Owen
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Patent number: 5094737Abstract: A fluid coking-gasification process for converting heavy hydrocarbonaceous chargestocks to lower boiling products in which calcium silicate is used to mitigate bogging, slagging, or both. The calcium silicate can be added directly to the heavy hydrocarbonaceous chargestock to mitigate both bogging and slagging or it can be added directly into the gasifier to mitigate slagging.Type: GrantFiled: October 1, 1990Date of Patent: March 10, 1992Assignee: Exxon Research & Engineering CompanyInventors: Roby Bearden, Jr., Tan-Jen Chen, William N. Olmstead
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Patent number: 5000837Abstract: An improvement in gasoline octane without substantial decrease in overall yield is obtained in an integrated process combining a fluidized catalytic cracking reaction and a low severity fluidized catalyst olefin oligomerization reaction when crystalline medium pore shape selective zeolite catalyst particles are withdrawn in partially deactivated form from the oligomerization reaction stage and added as part of the active catalyst in the FCC reaction.Type: GrantFiled: April 17, 1989Date of Patent: March 19, 1991Assignee: Mobil Oil CorporationInventor: Mohsen N. Harandi
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Patent number: 4988431Abstract: A process for performing catalytic reactions with intensive heat of reaction, in which a reaction mixture is conducted through a catalyst bed, from which the reaction heat is removed or to which it is fed by indirect heat exchange with a heat exchange medium. The catalyst bed adjoins at least one bed of a catalytically inert material, which also is in indirect heat exchange with the heat exchange medium.Type: GrantFiled: September 16, 1987Date of Patent: January 29, 1991Assignee: Linde AktiengesellschaftInventors: Michael Heisel, Freimut Marold, Reiner Lohmueller
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Patent number: 4968401Abstract: A paraffinic feedstream is aromatized in an FCC external catalyst cooler by contacting the paraffinic feedstream with hot regenerated cracking and additive catalysts.Type: GrantFiled: June 27, 1988Date of Patent: November 6, 1990Assignee: Mobil Oil Corp.Inventors: Mohsen N. Harandi, Hartley Owen
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Patent number: 4872969Abstract: A method and apparatus are provided for controlling the transfer of particles between zones of different pressure using particle collection and particle transfer conduits. The solids are moved from a low pressure zone to a high pressure zone by means of a valveless lock hopper system that vents all of the gas from the collection zones through the particle collection conduits. Venting gas from the collection zones through the transfer conduits prevents erosion of control valves and eliminates the need for filters which are prone to clogging. The venting of gas is accomplished by varying the size of the transfer conduits between zones. The invention is particularly applicable in the regeneration of catalyst used in hydrocarbon conversion processes such as catalytic reforming.Type: GrantFiled: March 28, 1988Date of Patent: October 10, 1989Assignee: UOPInventor: Paul A. Sechrist
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Patent number: 4609456Abstract: The invention concerns a process for converting heavy petroleum residues to hydrogen and to gaseous and distillable hydrocarbons, comprising the association of a step of hydropyrolysis (inside tube 3) with a step of catalytic steam-gasification of the formed coke (outside tube 3), characterized in that the hydropyrolysis step is performed in the presence of a solid supporting a carbon gasification catalyst circulating between the hydropyrolysis zone and the coke steam-gasification zone, said steam-gasification being performed in the absence of oxygen.The petroleum residue, hydrogen and steam are introduced respectively through lines 5, 6 and 7.The products are withdrawn through line 10. Heat may be supplied by the radiating tube 4.Type: GrantFiled: February 8, 1985Date of Patent: September 2, 1986Assignee: Institut Francais du PetroleInventors: Andre Deschamps, Claude Dezael, Sigismond Franckowiak
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Patent number: 4597856Abstract: A process for fluidized catalytic cracking of heavy oils and production of hydrogen is described, comprising contacting steam and heavy oils with fluidized catalyst particles containing reduced iron at high temperatures, wherein a fluidized bed is formed such that the catalyst particles are fed from the bottom and withdrawn from the top of the fluidized bed and the fluidized bed is provided with a means for retarding the mixing rate of the catalyst particles in the vertical direction, to thereby generate a temperature difference between zones of the fluidized bed above and below said means, and use the upper zone for cracking of heavy oils and the lower zone for production of hydrogen. Catalyst particles withdrawn from the fluidized bed may be regenerated and recycled. Thus, light oils and hydrogen can be produced in high yields.Type: GrantFiled: October 17, 1984Date of Patent: July 1, 1986Assignee: Processing Research Association of Residual OilInventors: Susumu Yoshioka, Nobuo Matsuo, Nobuyasu Meguri, Tadashi Murakami, Yasushi Ishibashi, Kenichi Matsuda, Teruo Suzuka, Satoshi Fukase, Hidetaka Ohse
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Patent number: 4330397Abstract: A fluid-contacting process wherein fluid is contacted with convex and polylobal particles, the contacting stopped, a mixture of the particles formed and subsequently separated by screening. Also disclosed is a catalytic conversion process wherein a reaction is carried out in the presence of convex and polylobal catalysts, the reacting stopped, the catalysts withdrawn as a physical mixture from which one of the catalysts is separated, regenerated and returned to the process.Type: GrantFiled: December 1, 1978Date of Patent: May 18, 1982Assignee: Chevron Research CompanyInventor: Robert P. Sieg
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Patent number: 4313848Abstract: Coke is removed from particulate catalyst by passing coke-containing catalyst downwardly through a regenerator without backmixing, in a countercurrent flow with respect to a regeneration gas having a limited free-oxygen content, so that nitrogen oxides are reacted to form free nitrogen in a substantially oxygen-free atmosphere in an intermediate level of the regenerator, and carbon monoxide formed in the intermediate level is burned in contact with coke-free catalyst with additional oxygen introduced into an upper level of the regenerator.Type: GrantFiled: June 27, 1980Date of Patent: February 2, 1982Assignee: Chevron Research CompanyInventor: John W. Scott
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Patent number: 4017380Abstract: A process comprising passing a first stream comprising residual oil and hydrogen downwardly through a zone containing hydrodesulfurization catalyst under hydrodesulfurization conditions until said catalyst is deactivated. Subsequently, passing a second stream of residual oil and hydrogen upwardly through the deactivated hydrodesulfurization catalyst under thermal cracking conditions, including a temperature above the hydrodesulfurization temperature.Type: GrantFiled: July 18, 1975Date of Patent: April 12, 1977Assignee: Gulf Research & Development CompanyInventors: William H. Byler, Angelo A. Montagna
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Patent number: 3977834Abstract: A device suitable for mixing and redistributing reactants between the beds of a multi-bed, mixed phase down flow reactor comprising means for injecting gas into the reactor having a number of parallel perforated pipes extending across the width of the reactor and a number of quench boxes also extending across the width of the reactor. The quench boxes also have an inner and two outer compartments, passages through the walls between the inner and outer compartments, passages in the roof of either the inner or outer compartments and passages in the floor of whichever of the inner or outer compartments has no passages in its roof.Type: GrantFiled: November 22, 1974Date of Patent: August 31, 1976Assignee: The British Petroleum Company LimitedInventors: Leslie Alcock, Terence Michael Lazenby