Abstract: A system for capturing carbon dioxide CO2 by carbonation in a circulating fluidized bed (CFB) carbonation reactor wherein temperature profile is adjusted by recirculation of solid fractions of metal oxide MeO and metal carbonate MeCO3 to the CFB carbonation reactor.

Abstract: A method of operating an oxycombustion circulating fluidized bed (CFB) boiler that includes a furnace having a grid at its bottom section, a solid material separator connected to an upper part of the furnace, and an external solid material handling system. Oxidant gas is introduced into the CFB boiler through the grid as fluidizing gas, the fluidizing gas including recirculating flue gas. Fuel material is introduced into the circulating fluidized bed. A sulfur reducing agent including CaCO3 is introduced into the circulating fluidized bed. Solid material is circulated out of the furnace and provides an external circulation of solid material via the external solid material handling system. The solid material is fluidized in the external solid material handling system by introducing a fluidizing medium including recirculating flue gas into the handling system. A predetermined amount of steam is introduced into the handling system as a component of the fluidizing medium.

Abstract: A method for separating and recovering ultrafine particulate solid material from a suspension or slurry of the solid material and a hydrocarbon liquid by precipitation or flocculation of a heavy fraction of the hydrocarbon liquid with an effective amount of a precipitation or flocculation agent such that the precipitated heavy fraction encapsulates the particulate solid material. The method further comprises coking the precipitated heavy fraction and grinding the coked product to an ultrafine size.

Abstract: This invention is directed to a method and apparatus for regenerating a catalyst used in an FCC unit, including providing a spent catalyst into an upper portion of a regenerator, maintaining a calcination phase, a gasification phase, and a combustion phase of fluidized catalyst in the regenerator, combusting carbon in the combustion phase and producing a combustion flue gas, reacting carbon in the gasification phase with the combustion flue gas to form a carbon monoxide rich flue gas, and calcining the spent catalyst with the carbon monoxide rich flue gas.

Abstract: One exemplary embodiment can include a hydrocarbon conversion process. Generally, the process includes passing a hydrocarbon stream through a hydrocarbon conversion zone comprising a series of reaction zones. Typically, the hydrocarbon conversion zone includes a staggered-bypass reaction system having a first, second, third, and fourth reaction zones, which are staggered-bypass reaction zones, and a fifth reaction zone, which can be a non-staggered-bypass reaction zone, subsequent to the staggered-bypass reaction system.

Abstract: One exemplary embodiment can include a hydrocarbon conversion process. Generally, the process includes passing a hydrocarbon stream through a hydrocarbon conversion zone comprising a series of reaction zones. Typically, the hydrocarbon conversion zone includes a staggered-bypass reaction system having a first, second, third, and fourth reaction zones, which are staggered-bypass reaction zones, and a fifth reaction zone, which can be a non-staggered-bypass reaction zone, subsequent to the staggered-bypass reaction system.

Abstract: A fluidized-bed reactor is disclosed. The fluidized-bed reactor steadies the gas flow through the fluidized bed chamber of the reactor. The swirl chamber of the reactor consists of a conical housing in which a conical insert is also situated. This creates an annular gap between the housing and the insert, which acts as the swirl chamber and which, according to the geometry of the two components, causes a velocity of the gas flow which remains the same along the height, which increases or which decreases. Such a reactor can also be called a constant annular-gap reactor.

Abstract: Method for preventing fouling and corrosion caused by ammonium chloride and ammonium sulphates, characterised in that it comprises injecting as an additive a choline or a derivative thereof.

Abstract: An apparatus and method for contacting fluids in a fluid-solids contacting chamber is disclosed. The fluid-solid contacting chamber has a plurality of beds, and the chamber comprises a plurality of conduits and outlet ports that are capable of providing improved fluid distribution of fluids that are introduced above or between the beds. One or more conduits are arranged within a single conduit, which provides a compact and inexpensive assembly for conveying the fluids to each conduit's outlet port. In operation, the fluid flow to the outlet port of each conduit is regulated within that outlet port's most efficient operating range, and since the flows can regulated simply by hand, the method of this invention can be practiced readily. Catalytic condensation and other hydrocarbon process units that employ this invention will have increased on-stream efficiencies and realize significant economic benefits.

Abstract: This invention is to a circulating fluid bed reactor that is designed so as to have the ability to adjust catalyst holdup within the reaction zone of the reactor while maintaining substantially constant catalyst circulation rate through the reaction zone. The ability to adjust catalyst hold up independently of catalyst circulation rate provides an advantage of having the ability to maintain a constant conversion level as catalyst activity or feed rates change.

Abstract: The upstream portion of a reactor (1), contains, between the feeding area of the catalyst flow and the injection area of the charge to be cracked, at least one solid and attached packing element (6, 6′), that extends over all or part of the cross section of the reactor and consists of a network of cells through which pass the catalyst particles. This network makes it possible to create at least one step of division and recombination of the flow of catalyst particles, so as to redistribute the latter in a homogenous manner over the cross section of the reactor.

Abstract: An dilute phase transport riser for the contacting of particles with a gas uses redistributors along the length of the riser to prevent the formation of localized regions of high particle concentration along the wall of the riser. A series of redistributors extend transversely across the riser to redistribute the particles and the gas. The redistributor can comprise radially extended spokes or simple rectangular grates spaced at regular intervals along the length of the riser. The arrangement is particularly suited for FCC application where the catalyst tends to form pickets or streamers of catalyst that may slip backward along the length of a vertical riser.

Abstract: A process for the fluid catalytic cracking of oils, wherein an oil is brought into contact with catalyst particles using a fluid catalytic cracking reactor under the following conditions: a) a reaction zone outlet temperature of 580 to 630.degree. C., catalyst/oil ratio of 15 to 50 wt./wt., contact time of 0.1 to 3.0 sec.; b) a catalyst-concentrated phase temperature in the regenerating zone of 670 to 800.degree. C.; and c) a temperature of regenerated catalyst to be forwarded into the reaction zone of 610 to 665.degree. C.; thereby producing light fraction olefins. The process increases the cracking rate of heavy fractions of oils while producing a lessened amount of dry gases generated by the overcracking of light fractions to obtain light fraction olefins in a high yield.

Abstract: A method for replacing particles in a process that transfers particles is disclosed. This invention employs a seal zone which is in communication with two zones of the process and in which particles that are being added to the process are purged. This invention allows particles to be replaced without reducing the normal rate of particle transfer through the process, which results in a savings in downtime costs. This invention is adaptable to a multitude of processes for the catalytic conversion of hydrocarbons in which deactivated catalyst particles are regenerated.

Abstract: A method and apparatus for replacing particles in a process that transfers particles is disclosed. This invention employs a seal zone which is in communication with two zones of the process and in which particles that are being added to the process are purged. This invention allows particles to be replaced without reducing the normal rate of particle transfer through the process, which results in a savings in downtime costs. This invention is adaptable to a multitude of processes for the catalytic conversion of hydrocarbons in which deactivated catalyst particles are regenerated.

Abstract: The invention relates to a process for catalytic cracking and the associated apparatus in which the cracking reaction takes place in two substantially vertical and successive reaction zones, the loads being introduced into the first zone where it circulates from the top downwards, then at least a part of the product obtained is introduced into a second reaction zone in which it circulates in an ascending fashion. A supplementary hydrocarbonated phase is advantageously introduced into the product entering the second zone. The invention applies particularly to heavy loads, with a U-shaped apparatus.

Abstract: A process and apparatus for fluidized catalytic cracking of heavy oils is disclosed using a modified high efficiency catalyst regenerator. A fast fluidized bed coke combustor, which is essentially free of gas/catalyst separation means, partially regenerates catalyst and discharges a steam laden flue gas and catalyst into a dilute phase transport riser. Closed cyclones separate catalyst from steam laden flue gas exiting the transport riser outlet. This flue gas is isolated from a second fluidized bed of catalyst maintained in a vessel containing the transport riser and closed cyclones. Coke combustion in the drier region of the second fluidized bed is possible. Catalyst deactivates less in the second fluidized bed because it is drier.

Abstract: A process and apparatus for regeneration of coked catalyst used in the fluidized cracking of heavy oils is disclosed. A high efficiency catalyst regenerator, with a fast fluidized bed coke combustor, dilute phase transport riser, and second fluidized bed is used but modified so that at least some coked catalyst is added directly to the second fluidized bed. The coked catalyst can be heated by direct contact heat exchange in the second fluidized bed and then charged to the coke combustor, or the coked catalyst can be regenerated in the second fluidized bed, or some combination of both. Adding catalyst to the second fluidized bed increases the coke burning capacity of these regenerators, and/or permits a drier regeneration.

Abstract: A method for operating a fluid catalytic cracking unit comprising a regeneration zone and a reaction zone with a relatively reduced temperature in the regeneration zone while processing a hydrocarbon feedstock having a 50 volume percent distillation temperature greater than about 500.degree. F. which method comprises contacting the feedstock in a reaction zone with a mixture of regenerated fluidizable cracking catalyst and fluidizable low coke make solid particles comprising a refractory inorganic oxide in a ratio of low coke make solid particles to cracking catalyst from about 1:100 to about 10:1, the low coke made solid particles having a surface area of less than about 5 m.sup.2 /g and a coke making capability of less than about 0.

Abstract: A multistage process and apparatus for regenerating fluid catalytic cracking catalyst is disclosed. Each stage preferably has a successively higher temperature, and flue gas is removed after each stage. The process may regenerate a single phase catalyst or, preferably, a dual phase catalyst system, wherein an intermediate pore zeolite catalyst contained within a less elutriatable catalyst particle and a larger pore zeolite catalyst contained within a more elutriatable catalyst particle, thereby separating the intermediate pore zeolite catalysts from the larger pore zeolite catalysts prior to a final regeneration step.

Abstract: A hydrotreating reactor having a plurality of vertically spaced contacting stages having frusto-conical baffles for back-mixing hydrocarbon oil being treated and a plurality of clear oil outlets in fluid communication with a corresponding plurality of annular stilling chambers.

Abstract: A combination process is described for upgrading residual oils and high boiling portions thereof comprising metal contaminants and high boiling Conradson carbon forming compounds comprising a thermal visbreaking operation with fluidizable inert solids followed by a fluidized zeolite catalytic cracking operation processing demetallized products of the visbreaking operation, regenerating solid particulate of each operation under conditions to provide CO rich flue gases relied upon to generate steam used in each of the fluidized solids conversion operation and downstream product separation arrangements, separating the wet gas product stream of each operation in a common product recovery arrangement and processing the high boiling feed product of visbreaking comprising up to 100 ppm Ni+V metal contaminant over a recycled crystalline zeolite cracking catalyst distributed in a sorbent matrix material comprising a high level of Ni+V metal contaminant.

Abstract: A two-stage cascade flow fluid catalytic cracking process capable of converting high molecular weight hydrocarbons containing catalyst poisons into products of lower molecular weight with high activity cracking catalyst susceptible to catalyst poisons, the cascade flow process resulting in higher yields of desired motor fuel fractions than those obtainable with conventional riser flow fluid catalytic cracking processes. Catalyst poisons, e.g.

Abstract: A fluid coking process is provided in which a carbonaceous feed is first coked in a dense fluidized bed first coking zone and the effluent of the dense bed is passed as a suspension through a transferline second coking zone. A major portion of the solids is separated from the effluent of the upper end of the transferline and passed to a third coking zone which is operated at a higher temperature than the other coking zones and in which the first and second coking zones are positioned.

Abstract: A fluid catalytic cracking process and apparatus in which a plurality of hydrocarbon feedstocks including at least one normally gaseous paraffinic hydrocarbon feedstock and at least one normally liquid hydrocarbon feedstock are subjected to cracking reaction conditions in a common transport type reaction zone in the presence of a zeolite cracking catalyst. Fresh hot regenerated catalyst is first contacted with a normally gaseous paraffinic hydrocarbon under dehydrogenation reaction conditions effecting conversion to normally gaseous olefins, and fresh normally liquid cracking charge stock is contacted in the reaction zone under cracking reaction conditions with the gaseous paraffinic and olefinic hydrocarbons.

Abstract: A multi-zone fluidized bed hydrocarbon conversion process and apparatus for producing gas and distillable liquid products from heavy hydrocarbon feedstocks. The feedstock is introduced into an upper fluidized bed primary cracking zone maintained at temperature of 850.degree.-1400.degree. F. for cracking reactions therein, and resulting tars and coke are deposited on and within a particulate carrier material contained therein. The carrier material containing said tars and coke descends successively through a stripping zone to remove tars and an interim controlled temperature zone for secondary cracking against an upflowing hot reducing gas, then descends into a lower fluidized bed gasification zone. The gasification zone is maintained at temperature of 1600.degree.-1900.degree. F. by oxygen-containing gas and steam introduced therein to gasify the coke deposits and produce the reducing gas.

Abstract: A catalytic conversion process wherein a slowly deactivating catalyst contained in a multiplicity of fixed bed is operated in a serial fashion whereby the operating temperature of each catalyst bed is higher than the preceeding bed and the last catalyst bed in the series is removed from operation when a predetermined operating temperature is reached, the catalyst in the removed bed is reactivated or replaced and the reactivated or fresh bed is returned to service as the first bed in the series of fixed catalyst beds.

Abstract: A multiple stage catalytic conversion system in which a hydrocarbonaceous charge stock and hydrogen flow serially through a plurality of catalytic reaction zones, in each of which the catalyst particles are downwardly movable via gravity flow. At least four reaction zones are utilized, with the fresh feed and hydrogen reactant stream being split between the first and second reaction zones. The flow of that portion introduced into the second zone is restricted. The effluent stream from the first reaction zone is also restricted and then combined with the effluent from the second reaction zone. One portion of the combined effluent streams is introduced into the third reaction zone, and the remaining portion is restricted in flow, combined with the effluent stream from said third reaction zone, and introduced into the fourth reaction zone.

Abstract: A multiple stage catalytic conversion system in which a hydrocarbonaceous charge stock and hydrogen flow serially through a plurality of catalytic reaction zones, in each of which the catalyst particles are downwardly movable via gravity flow. At least three reaction zones are utilized, with the effluent stream from the first reaction zone being split between the second and third reaction zones. The technique decreases mass flow to the second reaction zone, thus serving to alleviate a catalyst pinning problem therein, a situation which occurs when catalyst pinning in the first reaction zone has been alleviated by structural modification methods not available to the second reaction zone.

Abstract: Control of the temperature profile across a reactor which contains a plurality of catalyst beds is accomplished by splitting the feed to the reactor in such a manner that a portion of the feed is introduced into the first catalyst bed in the reactor and the remainder of the feed is introduced into the second catalyst bed of the reactor. The temperature of the feed stream introduced into the first catalyst bed in the reactor is manipulated so as to maintain a desired temperature in the first catalyst bed. The feed stream introduced into the second catalyst bed of the reactor is utilized to cool the effluent flowing from the first catalyst bed to maintain a desired temperature in the second catalyst bed. A recycle stream is introduced into the remaining catalyst beds with the flow rate of the recycle stream being manipulated so as to maintain desired temperatures in the remaining catalyst beds.

Abstract: A gas phase and a liquid phase pass countercurrently through a reaction vessel, and solid particles move from stage to stage in the reactor concurrently with either the liquid phase or the gas phase. In one embodiment of the invention the liquid phase is a hydrocarbon oil to be treated, for example, desulphurized, the gas phase is hydrogen, and the solid particles are hydrodesulphurization catalyst particles.

Abstract: A fluid catalytic cracking process for simultaneously cracking a gas oil feed and upgrading a gasoline-range feed to produce high quality motor fuel. The gasoline-range feed is contacted with freshly regenerated catalyst in a relatively upstream portion of a short-time dilute-phase riser reaction zone maintained at first catalytic cracking conditions and the gas oil feed is contacted with used catalyst in a relatively downstream portion of the riser reaction zone which is maintained at second catalytic cracking conditions.Particularly suited to efficiently cracking a gas oil feed and upgrading a wide variety of gasoline-range feed, including the more refractory of such feeds, is a fluid catalytic cracking process comprising a short-time dilute-phase riser reaction zone and a regeneration zone in which CO, produced by the oxidation of coke, is essentially completely oxidized to CO.sub.2 and in which at least part of the heat of combustion is transferred to regenerated catalyst.

Abstract: An apparatus for catalytically cracking hydrocarbons comprising a riser reactor having a plurality of catalyst injectors positioned along the length thereof. Adjacent to and upstream of certain of the catalyst injectors, cyclone separators are connected to the reactor so that fluid which contains a partially converted or cracked hydrocarbon and catalyst pass therethrough for separating the catalyst from the fluid with the fluid being returned to the reactor. Fresh catalyst is introduced into the fluid after same exits the separator to continue the cracking process. Steam can also be introduced into the reactor adjacent the catalyst injectors.