Including Contact With Extraneous Additive Other Than Hydrogen, E.g., Solvent, Etc. Patents (Class 208/428)
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Patent number: 7141162Abstract: Discloses apparatus to perform a process to remove water and minerals from a bitumen froth output of a oil sands hot water extraction process. A bitumen froth feed stream is diluted with a solvent and supplied to a primary inclined plate separator stage, which separates the bitumen into an overflow stream providing a bitumen product output from the circuit and a bitumen depleted underflow stream. A primary cyclone stage, a secondary inclined plate separator stage and a secondary cyclone stage further process the underflow stream to produce a secondary bitumen recovery product stream and a recycle stream. The secondary bitumen recovery product steam is incorporated into and becomes part of the circuit bitumen product output stream. The recycle stream is incorporated into the bitumen froth feed stream for reprocessing by the circuit.Type: GrantFiled: November 29, 2002Date of Patent: November 28, 2006Assignee: Suncor Energy, Inc.Inventors: William Nicholas Garner, Donald Norman Madge, William Lester Strand
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Patent number: 7090768Abstract: A surfactant for separating bitumen from sand includes an aqueous solution of hydrogen peroxide contacted with low rank coal. The low rank coal is preferably lignite. The surfactant may be used to clean bitumen, heavy oil and/or tar from sand, shale or clay at low concentrations and with mild agitation.Type: GrantFiled: June 25, 2003Date of Patent: August 15, 2006Inventors: Pat Page, Jack Monkman
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Patent number: 7008528Abstract: A process for continuously extracting oil from a solid or liquid oil-bearing material comprises (a) removing air from the extraction system, (b) introducing an inert gas into the extraction system at a pressure sufficient to maintain a normally gaseous solvent in liquid state, (c) introducing an oil-bearing material into a silo, (d) passing the oil-bearing material from the to a jet pump mixing device, (e) introducing a liquified normally gaseous solvent into the jet pump mixing device, (f) mixing the oil-bearing material and the solvent in the jet pump mixing device for a time sufficient to permit complete wetting of oil-bearing material by the solvent to form a mixture, (g) heating the mixture to near supercritical conditions; (h) passing the mixture through an extractor having a screw conveyor adapted to rotate at a first rpm range and a centrifugal drum adapted to rotate at a second rpm range, (i) treating the mixture within the extractor in such a manner that supercritical temperature and pressure are atType: GrantFiled: March 21, 2002Date of Patent: March 7, 2006Inventors: Allen R. Mitchell, Louis E. Routier, III
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Patent number: 6936159Abstract: A process for recovering hydrocarbons from coal or oil shale is disclosed. The process involves the steps of forming a pulp of finely divided coal or oil shale in a first reaction bed, adding concentrated sulphuric acid to the first reaction bed, controlling the temperature of the first reaction bed to produce a hydrocarbon mixture, and deacidifying the hydrocarbon mixture.Type: GrantFiled: November 23, 2000Date of Patent: August 30, 2005Assignee: Add Astra Environment Technologies Pty LtdInventor: Percy Evan Kean
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Patent number: 6709573Abstract: Process and apparatus for extraction of oil and hydrocarbons from crushed hydrocarbonaceous solids, such as oil shale, involving the pyrolyzing of the crushed solids with liquid hydrocarbon and syn gas rich in hydrogen and carbon dioxide. Crushed hydrocarbonaceous solids are treated with liquid hydrocarbon and hot syn gas at an elevated temperature in a rotary kiln where the crushed solids are cascaded into the hot syn gas for sufficient time to strip the volatile liquids and gases found in the solids, removing the vaporized liquids, enriched syn gas and spent crushed solids from the kiln, fractionating the vaporized liquids and enriched syn gas into the desired fractions. The enriched syn gas is particularly suited for use in combined-cycle electricity generation and in the preparation of various by-products. The process efficiently recycles heat and energy to reduce harmful atmospheric emissions and reliance on external energy sources.Type: GrantFiled: July 12, 2002Date of Patent: March 23, 2004Inventor: Anthon L. Smith
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Publication number: 20040050755Abstract: A surfactant for separating bitumen from sand includes an aqueous solution of hydrogen peroxide contacted with low rank coal. The low rank coal is preferably lignite. The surfactant may be used to clean bitumen, heavy oil and/or tar from sand, shale or clay at low concentrations and with mild agitation.Type: ApplicationFiled: June 25, 2003Publication date: March 18, 2004Inventors: Pat PAGE, Jack MONKMAN
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Patent number: 6547960Abstract: An oil component separating apparatus for an oil containing substance can solve a problem of inflammability and can separate oil component and solid substance simply at low cost. The oil component separating apparatus for a oil containing substance includes a processing vessel having an injection space, into which a supersonic flow of an overheated vapor is injected toward an oil containing substance supplied externally, separating means for separating a evaporated component and solid component obtained by injection in the injection space, and condensing means for collecting the oil component by condensing the evaporated substance.Type: GrantFiled: November 7, 2000Date of Patent: April 15, 2003Inventor: Hajime Yamauchi
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Publication number: 20030015458Abstract: This invention relates to a process for the recovery of hydrocarbons from a hydrocarbon bearing formation having an extraction chamber where the extraction chamber has an extraction surface. The process has the steps of heating a solvent, such as propane, and then placing the solvent into the extraction chamber at a temperature and a pressure sufficient for the solvent to be in a vapor state in said chamber and to condense on said extraction surface. The next step is to produce a liquid blend of solvent and heavy oil and then to separate the solvent from said heavy oil. Then the solvent is purified, before being re-injected into the formation again. The purification step removes less condensable fractions from the solvent to ensure a purity that is high enough to support continued heat transfer at extraction conditions.Type: ApplicationFiled: June 20, 2002Publication date: January 23, 2003Inventors: John Nenniger, Emil Nenniger
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Patent number: 6365038Abstract: Asphaltene and oil shale are pyrolyzed at substantially atmospheric pressure for producing combustible products and carbonaceous material. A combustor combusts the carbonaceous material and produces flue gases which are supplied to a utilization device, and hot ash which is fed back to the pyrolyzer.Type: GrantFiled: August 7, 1995Date of Patent: April 2, 2002Assignee: Ormat Industries Ltd.Inventor: Benjamin Doron
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Publication number: 20010030145Abstract: A method for treating hydrocarbonaceous deposits to recover a petroleum-like hydrocarbon portion and a cleaned particulate substrate portion. Hydrocarbonaceous ore containing bitumen and/or kerogen is crushed or otherwise comminuted to the particle size of sand or smaller. The comminuted ore is mixed with water to form a slurry, is heated to between 60° C. and 100° C., and is blended with an oxidant in aqueous solution, preferably hydrogen peroxide. Both free interstitial hydrocarbons and those hydrocarbons bound electrostatically to the surfaces of clay-like particles in the ore are released from the rock substrate in a putative electrophysical reaction in the presence of the oxidant. Some of the released bituminous and kerogenic compounds are then controllably cleaved by the oxidant in a limited Fenton's reaction to yield organic compounds having lower average molecular weights which are suitable for refining as oil after separation from the process water phase and the residual rock substrate.Type: ApplicationFiled: March 15, 2001Publication date: October 18, 2001Inventor: Lawrence M. Conaway
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Patent number: 6274030Abstract: The invention is a process of removing solids, particularly catalyst fines, from an asphaltene-containing hydrocarbon liquid. The process comprises contacting an asphaltene-containing hydrocarbon liquid with a solvent to create a mixture. The solvent is typically an alkane such as, propane to pentanes. Then, solids are removed from the mixture by any known process. Finally, additional solvent may be added, and the mixture heated until asphaltenes precipitate into a separate phase. The asphaltenes are removed from the mixture. The mixture is then further heated to recover the solvent from the deasphalted hydrocarbon liquid. The asphaltenes are advantageously gasified.Type: GrantFiled: December 22, 1999Date of Patent: August 14, 2001Assignee: Texaco Inc.Inventors: Paul S. Wallace, Kay Anderson Johnson
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Patent number: 6168708Abstract: The present invention provides for a method for recovering and recycling a hydrocarbon residue from a petroleum material such as crude oil, where the hydrocarbon residue is a waxy solid material. The method comprises providing the hydrocarbon residue in a first vessel; heating a sufficient amount of an organic solvent in a second vessel at an effective temperature for an effective period of time; removing the hydrocarbon residue from the first vessel and adding the hydrocarbon residue to the heated solvent in the second vessel; simultaneously mixing and heating the hydrocarbon residue and the solvent in the second vessel at an effective temperature for an effective period of time to cause a reaction between the hydrocarbon residue and the solvent to produce a liquefied hydrocarbon residue product; pumping the liquefied hydrocarbon residue product out of the second vessel and into a third vessel; and, recycling the liquefied hydrocarbon residue into a usable oil refinery product.Type: GrantFiled: April 22, 1999Date of Patent: January 2, 2001Assignee: Atlantic Richfield CompanyInventors: Carol S. Burbridge, George W. Johnson, John P. Nakamura, Gary Tietavainen
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Patent number: 6120680Abstract: The invention involves the demulsification and liquefaction of hydrocarbon based sludges. A demulsifier and a liquefaction agent and methods of using the same are disclosed. In a preferred embodiment, the demulsifier contains a salt of DDBSA, polypropylene glycol, and citrene. In a preferred embodiment, the liquefaction agent contains a glycol ether and sodium silicate. In another preferred embodiment, the liquefaction agent contains a glycol ether and citrene. In preferred practice, the sludge is treated with the liquefaction agent, circulated, treated with the demulsifier, and circulated further. An object of the invention is to provide a hydrocarbon based sludge that is sufficiently liquefied to be pumped and which is sufficiently demulsified to allow the waters, oils, and solids in the sludge to separate.Type: GrantFiled: October 18, 1996Date of Patent: September 19, 2000Assignee: TexChem Group International, L.L.C.Inventor: Gale James Campbell
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Patent number: 6036849Abstract: A method of removing hydrocarbons from soils contaminated with various hydrocarbons such as gasoline, diesel fuel, solvents, motor oil and crude oil. The process first screens the soil to remove oversized rocks and debris and to reduce the contaminated soil to uniformly sized particles. The soil particles are moved along a conveyor and first sprayed with an oxidizer diluted with ionized water and then sprayed with only ionized water. The washed particles are then vigorously mixed with their entrained oxidizer and ionized water in an auger mixer for several minutes to oxidize almost all of the remaining hydrocarbons. The washed and hydrocarbon-free soil is then moved by conveyor to a stockpile for storage, testing and drying.Type: GrantFiled: June 28, 1996Date of Patent: March 14, 2000Assignee: Universal Environmental Technologies Inc.Inventors: William W. Rippetoe, David N. Shroff
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Patent number: 5938927Abstract: Oil and oil additives separated from a contaminated solid particulate filter medium, preferably diatomaceous earth particles. Portions of a mixture of oil, oil additives and the filter medium are compressed into pellets that are extracted with liquid or supercritical CO.sub.2 to form a liquid solution. The solution is separated from the pellets and then heated to 20.degree.-60.degree. C. at a superatmospheric pressure to drive off CO.sub.2 gas, which is preferably recycled by compression into liquid or supercritical CO.sub.2.Type: GrantFiled: July 8, 1997Date of Patent: August 17, 1999Assignee: Aluminum Company of AmericaInventors: Ronald A. Reich, Ronald P. Festa, Mark L. Weaver
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Patent number: 5936134Abstract: A method for producing synthetical oils and storable products of calorific energy, by co-processing waste rubber materials, especially waste tires, and coal optionally in the presence of a material containing Fe as a catalyst, comprising the steps of mixing triturated waste rubber material having a particle size of preferredly 1-5 mm, and coal having particle sizes of 0.2-1 mm, and, when used, the catalyst having a referred particle size of 0.05-0.015 mm, until obtaining a mixture, heating the mixture in a reactor to a temperature between 300.degree. C. and 500.degree. C., during 3-180 minutes, at a pressure between atmospheric pressure and 10 MPa, to enable a processing step basically consisting of a pyrolysis/hydropyrolysis. During the processing step, there is a generation of gases containing approximately 50% CO and CO.sub.2, and approximately another 50% by volume of C.sub.1 -C.sub.4 hydrocarbons, and having a calorific energy between 6000 and 8000 kcal/Nm.sup.Type: GrantFiled: March 26, 1997Date of Patent: August 10, 1999Assignee: Consejo Superior Investigaciones CientificasInventors: Ana Maria Mastral Lamarca, Ramon Murillo Villuendas
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Patent number: 5858247Abstract: The invention involves the demulsification and liquefaction of hydrocarbon based sludges. A demulsifier and a liquefaction agent and methods of using the same are disclosed. In a preferred embodiment, the demulsifier contains a salt of DDBSA, polypropylene glycol, and citrene. In a preferred embodiment, the liquefaction agent contains a glycol ether and sodium silicate. In another preferred embodiment, the liquefaction agent contains a glycol ether and citrene. In preferred practice, the sludge is treated with the liquefaction agent, circulated, treated with the demulsifier, and circulated further. An object of the invention is to provide a hydrocarbon based sludge that is sufficiently liquefied to be pumped and which is sufficiently demulsified to allow the waters, oils, and solids in the sludge to separate.Type: GrantFiled: October 18, 1996Date of Patent: January 12, 1999Assignee: Texchem Group International, L.L.C.Inventor: Gale James Campbell
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Patent number: 5690811Abstract: A method for extracting oil from oil-contaminated soil containing 2 to 5 wt. % oil, comprising contacting the oil-contaminated soil with a solvent in the presence of sonic energy in the frequency range of 0.5 to 2.0 kHz. Specifically, a solvent is first mixed with the oil-contaminated soil and the mixture is then formed into a slurry of oil-contaminated soil particles suspended in the solvent. Thereafter the oil-contaminated soil slurry is passed through a shaker screen to remove soil particles greater than 1/4 inch. The oil-contaminated soil slurry containing the smaller soil particles is then fed into the top of a vertically disposed, substantially rectangular shaped, hollow acoustic chamber of uniform cross-section. Fresh solvent is injected into the bottom of the acoustic chamber that flows upwardly through the acoustic chamber. The fresh solvent is injected at a rate low enough whereby the oil-contaminated soil particles fall by gravity through the upwardly flowing solvent.Type: GrantFiled: October 17, 1995Date of Patent: November 25, 1997Assignee: Mobil Oil CorporationInventors: Robert Mitchell Davis, James Mark Paul
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Patent number: 5653865Abstract: A method and apparatus for converting crude oil tank bottoms to a liquid fuel, which uses a powered cutting tool to break up crude oil sludge contained in an oil storage tank bottom, with injection of cutter stock to facilitate break up of the sludge, an extraction pump to extract the sludge mixture comminution chamber and optional added cutter stock to reduce the particle size of solids to a uniform size range, to form a blend stock, which can be used to dilute a liquid fuel in an amount that will not adversely affect its product specification, whereby substantially all of the fuel value of the sludge is recovered.Type: GrantFiled: November 6, 1995Date of Patent: August 5, 1997Inventor: Mace T. Miyasaki
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Patent number: 5605618Abstract: A process for preparing nitrogen-containing isotropic pitch, comprising the steps of mixing a petroleum heavy oil, a nitrating reagent and water to prepare a homogeneous dispersion, thereby contacting the petroleum heavy oil with the nitrating reagent in the homogeneous dispersion state to prepare a crude nitrated heavy oil, and subjecting the crude nitrated heavy oil to refining, thermal polymerization and vacuum distillation. According to the process of the invention, a petroleum heavy oil containing a large amount of light oil components and being liquid at ordinary temperature, from which pitch has been hardly prepared conventionally, is used as a starting material for preparing pitch, and there can be obtained nitrogen-containing isotropic pitch of homogeneity and high quality having a desired softening point of from a low softening point to a high softening point, though such pitch was unable to be obtained so far.Type: GrantFiled: September 7, 1995Date of Patent: February 25, 1997Assignee: Petoca, Ltd.Inventors: Takashi Maeda, Tomiji Hosotsubo
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Patent number: 5571403Abstract: An improved process for extracting hydrocarbons from a diatomite ore which comprises the combination of the steps of:a) Reducing the particle size of the ore to form a processed ore;b) Grinding the processed ore in an enclosed pin mixer to form pelletized ore;c) Feeding the pellets into each section of a ROTOCEL.RTM. extractor unit containing 5-8 sections or baskets to form columns of pelletized ore;d) Distributing a solvent from the top of each column of the ROTOCEL.RTM. extractor and allowing the solvent to permeate the pelletized ore column to form a hydrocarbon-rich solvent stream while leaving behind spent ore mixture;e) Separating extracting solvent from the hydrocarbon solvent stream to form a hydrocarbon product stream and an extracting solvent stream;f) Removing the spent ore mixture from the extracting zone;g) Recycling the extracting solvent; andh) Recovering the hydrocarbon product.Type: GrantFiled: June 6, 1995Date of Patent: November 5, 1996Assignee: Texaco Inc.Inventors: Thomas G. Scott, Frederick B. Seufert, Edward J. Hanzlik
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Patent number: 5505839Abstract: A method of coal liquefaction comprising the steps of: (a) producing a coal slurry from a pulverized coal and a solvent; (b) compressing a coke oven gas to prepare a compressed gas; (c) reacting the coal slurry with the compressed gas in a reactor under a high pressure and high temperature condition to form a liquefied product; (d) separating the liquefied product into a used gas and a liquefied slurry; and (e) distillating the liquefied slurry to form a liquefied oil and a solvent refined coal.Type: GrantFiled: August 3, 1994Date of Patent: April 9, 1996Assignee: NKK CorporationInventors: Nobuo Suzuki, Tsuneaki Mochida, Kenji Matsubara
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Patent number: 5492618Abstract: An improved process for recovering hard acids and soft bases used to decompose coal in which finely divided coal particles are contacted with a hard acid in the presence of a soft base at temperatures of from 0.degree. to 100.degree. C., said hard acid being characterized by a heat of reaction with dimethylsulfide of from 10 kcal/mol to 30 kcal/mol and said soft base being characterized by a heat of reaction with boron trifluoride of from 10 kcal/mol to 17 kcal/mol, followed by extracting the decomposed coal to remove said hard acid and soft base wherein the improvement comprises performing said extraction at a temperature of about 0.degree. to about 50.degree. C. using dimethylcarbonate as the extraction solvent.Type: GrantFiled: August 12, 1994Date of Patent: February 20, 1996Assignee: Exxon Research and Engineering CompanyInventors: George M. Kramer, Edwin R. Ernst, Andres M. Fraga
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Patent number: 5489376Abstract: An improved process for recovering hard acids and soft bases used to decompose coal in which finely divided coal particles are contacted with a hard acid in the presence of a soft base at temperatures of from 0.degree. to 100.degree. C., said hard acid being characterized by a heat of reaction with dimethylsulfide of from 10 kcal/mol to 30 kcal/mol and said soft base being characterized by a heat of reaction with boron trifluoride of from 10 kcal/mol to 17 kcal/mol, followed by extracting the decomposed coal to remove said hard acid and soft base wherein the improvement comprises performing said extraction at a temperature of about 0.degree. to about 50.degree. C. using dimethylsulfide as the extraction solvent, and wherein following said dimethylcarbonate extraction, said decomposed coal is extracted with water at a temperature of from about 60.degree. to 275.degree. C.Type: GrantFiled: August 12, 1994Date of Patent: February 6, 1996Assignee: Exxon Research and Engineering CompanyInventors: George M. Kramer, Edwin R. Ernst, Andres M. Fraga
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Patent number: 5489377Abstract: An improved process for recovering hard acids and soft bases used to decompose coal in which finely divided coal particles are contacted with a hard acid in the presence of a soft base at temperatures of from 0.degree. to 100.degree. C., said hard acid being characterized by a heat of reaction with dimethylsulfide of from 10 kcal/mol to 30 kcal/mol and said soft base being characterized by a heat of reaction with boron trifluoride of from 10 kcal/mol to 17 kcal/mol, followed by extracting the decomposed coal to remove said hard acid and soft base wherein the improvement comprises performing said extraction at a temperature of about 0.degree. to about 50.degree. C. using dimethylcarbonate as the extraction solvent, and wherein following said dimethylcarbonate extraction, said coal is extracted with water at a temperature of from about 60.degree. to 275.degree. C., and wherein following said water extraction, said coal is soxhlet extracted in sulfolane at a temperature of about 25.degree. to about 350.degree.Type: GrantFiled: August 12, 1994Date of Patent: February 6, 1996Assignee: Exxon Research and Engineering CompanyInventors: George M. Kramer, Andres M. Fraga
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Patent number: 5454934Abstract: A method for converting solid carbonaceous materials to liquid products. The solid carbonaceous material is first treated with a aqueous composition of a metal carbonate or bicarbonate. This results in the metal being atomically dispersed in the carbonaceous material. The treated solid carbonaceous material is then subjected to liquefaction conditions. The preferred metal is iron.Type: GrantFiled: March 25, 1994Date of Patent: October 3, 1995Assignee: Exxon Research & Engineering Co.Inventors: Stephen D. Reynolds, Claude C. Culross, Stephen D. LeViness, John W. Larsen
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Patent number: 5360537Abstract: A continuously operable combustion-type retort apparatus includes an insulated retort. A preheater is preferably associated with the retort for preheating incoming material, and means are preferably provided for injecting acetic acid and steam into the incoming material. Heat is supplied from a combustion zone arranged near the bottom of the retort, wherein means are provided for combusting spent shale to provide the heat necessary for retorting. Means for injecting acetic acid and water are arranged above the combustion zone for preventing the combustion from spreading into the material being retorted. The invention also comprises a method of retorting to produce a very high quality oil from shale and having a 7:1 ratio of carbon to hydrogen, along with the production of valuable nitrogen related chemicals, activated lignin and cement.Type: GrantFiled: February 3, 1993Date of Patent: November 1, 1994Assignee: Georgia Oil & Gas Co., Inc.Inventor: Louis Strumskis
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Patent number: 5296133Abstract: A process for preparing a low ash coal wherein coal is depolymerized at low temperature by contacting finely divided coal with a hard acid and soft base, and extracting the depolymerized coal to remove mineral contaminants.Type: GrantFiled: August 4, 1992Date of Patent: March 22, 1994Assignee: Exxon Research and Engineering CompanyInventors: George M. Kramer, Daniel P. Leta, William A. Lamberti, Mark M. Disko, Sutinder K. Behal, Edwin R. Ernst
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Patent number: 5294349Abstract: A process for hydroprocessing coal to hydrocarbon oils wherein coal is depolymerized at low temperatures by contacting finely divided coal with a hard acid and soft base. The depolymerized coal is then hydroprocessed to hydrocarbon oils by forming a mixture with a coal conversion catalyst or precursor thereof, and hydroprocessing the mixture at temperatures of from 250.degree. to 550.degree. C. and hydrogen partial pressures of from 2100 to 35000 kPa.Type: GrantFiled: August 4, 1992Date of Patent: March 15, 1994Assignee: Exxon Research and Enginnering CompanyInventors: George M. Kramer, Edwin R. Ernst, Chang S. Hsu, Gopal H. Singhal, Peter S. Maa
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Patent number: 5277796Abstract: A process for pretreating oil shale prior to retorting by contacting with an organic acid, such as formic and acetic acids, at temperatures below about 100.degree. C. for a period of time sufficient to react at least a portion of the oil shale carbonates and separating the shale from the organic acid solution containing at least a major portion of the reaction products of the carbonates and organic acid. The process is preferably carried out in an aqueous solution of organic acid having a pH of 3 and less for a time of about 1/2 to about 4 hours and at ambient temperatures about 20.degree. to about 30.degree. C. Pretreatment of oil shale by this process prior to retorting results in higher liquid and aromatic product fractions being produced by conventional retorting.Type: GrantFiled: October 3, 1991Date of Patent: January 11, 1994Assignee: Institute of Gas TechnologyInventor: Sherman S. Chao
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Patent number: 5269910Abstract: A method for hydro-liquefying coal, the method comprising preheating a slurried mixture of a pulverized coal and a solvent, the preheated mixture being supplied to a plurality of reactors; separating a gaseous content from the products resulting from the reaction; dehydrating the gaseous content and removing a light oil content therefrom, thereby obtaining hydrogen-content gases; and recycling the hydrogen-content gases at least to the first reactor and supplying it to the bottom thereof so that the light oil content in the solvent is stripped.Type: GrantFiled: September 28, 1990Date of Patent: December 14, 1993Assignees: Kabushiki Kaisha Kobe Seiko Sho, Mitsubishi Kasei Corporation, Idemitsu Kosan Company Limited, Cosmo Oil Co., Ltd., Nippon Brown Coal Liquefaction Co., Ltd.Inventors: Tetsuo Matsumura, Kaizaburo Saito, Osamu Okuma, Hiroshi Yoshimura, Yasuo Sugino, Shun-ichi Yanai, Tatsuo Hirano, Kazuhiro Mae, Koji Murakoshi
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Patent number: 5266189Abstract: An improved, low severity coal liquefaction process is disclosed. In accordance with the process, coal is first decarboxylated and demineralized with hot sulfurous acid. The decarboxylated coal is then liquefied in the presence of an alcohol and an alkali metal hydroxide. In several embodiments, alkali metal-containing materials are reclaimed to produce alkali metal hydroxide for the liquefaction step. In other embodiments, the liquefaction is conducted in the presence of a relatively high-boiling diluent such as a coal-derived liquid.Type: GrantFiled: May 1, 1992Date of Patent: November 30, 1993Assignee: Amoco CorporationInventors: Joseph T. Joseph, Marc G. Davidson, Joseph D. Fox
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Patent number: 5256278Abstract: An improved multistep liquefaction process for organic carbonaceous mater which produces a virtually completely solvent-soluble carbonaceous liquid product. The solubilized product may be more amenable to further processing than liquid products produced by current methods. In the initial processing step, the finely divided organic carbonaceous material is treated with a hydrocarbonaceous pasting solvent containing from 10% and 100% by weight process-derived phenolic species at a temperature within the range of 300.degree. C. to 400.degree. C. for typically from 2 minutes to 120 minutes in the presence of a carbon monoxide reductant and an optional hydrogen sulfide reaction promoter in an amount ranging from 0 to 10% by weight of the moisture- and ash-free organic carbonaceous material fed to the system. As a result, hydrogen is generated via the water/gas shift reaction at a rate necessary to prevent condensation reactions. In a second step, the reaction product of the first step is hydrogenated.Type: GrantFiled: February 27, 1992Date of Patent: October 26, 1993Assignee: Energy and Environmental Research Center Foundation (EERC Foundation)Inventors: John R. Rindt, Melanie D. Hetland
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Patent number: 5248413Abstract: A process for producing enhanced quality adsorbent carbons and environmentally acceptable materials for energy production from coal includes an initial step of physically cleaning the coal to remove organic sulfur and mineral tailings. Next, a coal slurry of feedstock and water is prepared. Phosphoric acid is then mixed into the water of the coal slurry to provide by volume 15-85% and more preferably 50-85% phosphoric acid. The slurry is then heated and held in a temperature range between 85.degree. and 230.degree. C. for a period of at least five minutes to allow the phosphoric acid to penetrate deeply into the coal. Then the coal slurry is carbonized at a temperature of between 200.degree.-700.degree. C. for at least five to sixty minutes. The processing produces unique products including a low ash content, low sulfur content carbon solid, a tar with a sulfur content of less than 0.05% of the original feedstock and a gas product having a hydrogen to methane ratio of at least 4:1.Type: GrantFiled: February 28, 1992Date of Patent: September 28, 1993Assignee: University of Kentucky Research FoundationInventors: John M. Stencel, Francis J. Derbyshire
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Patent number: 5228982Abstract: A composition consisting essentially of a carbonaceous solid containing at least one carboxyl group is heated with subcritical liquid water at decarboxylation conditions including a temperature of at least about 300.degree. F. to substantially decarboxylate the solid, thereby producing a stream comprising a decarboxylated solid and water. The water is separated from the decarboxylated solid prior to liquefying the solid.Type: GrantFiled: April 22, 1991Date of Patent: July 20, 1993Assignee: Amoco CorporationInventors: Charles G. Scouten, Arunabha Basu, Joseph T. Joseph
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Patent number: 5151173Abstract: This invention is directed to a process for pretreating coal preliminary to a primary liquefaction or hydroconversion block. In the process, a coal feed, slurried in a solvent, is reacted with carbon monoxide in the presence of a chemical promoter at an elevated temperature and pressure. The promoter enhances the depolymerization and hydrogenation of the coal during pretreatment.Type: GrantFiled: December 21, 1989Date of Patent: September 29, 1992Assignee: Exxon Research and Engineering CompanyInventors: Stephen N. Vaughn, Michael Siskin, Alan Katritzky, Glen Brons, Steve N. Reynolds, Claude C. Culross, Dan R. Neskora
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Patent number: 5122259Abstract: A method and apparatus for producing oil, bitumen, precious metals, and hydrocarbon gases from mined oil-bearing rock material, such as tar sands and soil shale. The rock is ground, preconditioned in a heated and pressurized atmosphere devoid of oxygen, and subsequently centrifuged in the presence of an oil-replacement gas to produce oil, and also any precious metal particles that are present in the oil-bearing rock material. The produced oil and precious metals are subsequently separated from each other by centrifuging.Type: GrantFiled: June 25, 1990Date of Patent: June 16, 1992Inventor: Jay P. Nielson
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Patent number: 5120430Abstract: A method of solubilizing organic material in a coal includes the steps of contacting the coal with a medium comprising an organic solvent and a strong base or phenoxide reactively associated with the solvent. The solvent may be an aprotic dipolar solvent such as N-methyl pyrrolidone. The strong base may be sodium or potassium hydroxide.Type: GrantFiled: September 28, 1990Date of Patent: June 9, 1992Assignee: National Energy CouncilInventor: David L. Morgan
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Patent number: 5120428Abstract: A process is described for removing mineral or ash constituents from heavy hydrocarbon residues, such as those resulting from coal-oil coprocessing, residue hydrocracking or coal liquifaction. The process comprises the steps of: (a) intimately mixing the ash-containing heavy hydrocarbon oil residue with a surfactant and a pH-conditioned aqueous solution under high shear mixing conditions to disperse the ash-containing residue in the aqueous phase thereby creating a fine oil-in-water emulsion, (b) adding a strong oxidizing agent to the emulsion to thereby break the emulsion and release the ash into the aqueous phase and (c) separating the ash-containing aqueous phase from the oil phase. The HLB method for characterizing the emulsion forming activity of a surface active material is described in M. J. Rosen, Surfactants and Interfacial Phenomena, John Wiley & Sons, New York (1989), incorporated herein by reference.Type: GrantFiled: June 6, 1991Date of Patent: June 9, 1992Assignee: Energy Mines & Resources CanadaInventors: Michio Ikura, Norman E. Cooke, Marc Halevy, Martin E. Weber
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Patent number: 5084160Abstract: A method is provided for isolating a less than 5,000 dalton molecular weight extracellular product from Coriolus versicolor. The extracellular product is useful for biosolubilizing low-rank coals to form water-soluble products.Type: GrantFiled: February 28, 1989Date of Patent: January 28, 1992Inventors: Dorothy L. Stewart, James K. Fredrickson, James A. Campbell, John W. Pyne, Jr., Roger M. Bean, Bary W. Wilson
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Patent number: 5080721Abstract: A system for cleaning solids contaminated with solvent-soluble contaminants. The system, which includes both process and apparatus, comprises the use of at least two successive cleaning zones, each of which includes a slurrying stage and a centrifuge separation stage, wherein the solids to be cleaned and the solvent used for cleaning flow in countercurrent relationship to each other between the successive zones.Type: GrantFiled: February 28, 1990Date of Patent: January 14, 1992Assignee: Conoco Inc.Inventors: David A. Flanigan, Robert E. Williams
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Patent number: 5059307Abstract: In a process for reducing the sulfur and ash contents of coal, coal is sequentially contacted with fused alkali metal caustic, water, carbonic acid, and a strong acid. Caustic removed from the coal by the water and the carbonic acid is recovered as anhydrous caustic for again contacting coal.Type: GrantFiled: October 11, 1989Date of Patent: October 22, 1991Assignees: TRW Inc.Inventors: Robert A. Meyers, Walter D. Hart, Leslie J. Van Nice, deceased, Leslie J. Van Nice, heir
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Patent number: 5053118Abstract: The composition of asphalt pavements can be determined through bitument extraction, employing an alicyclic hydrocarbon as extractant under subcritical conditions. For example, cyclohexane is so employed in conjunction with an apparatus hereof.Type: GrantFiled: July 2, 1990Date of Patent: October 1, 1991Inventor: Thomas Houser
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Patent number: 5047143Abstract: I disclose a method for upgrading low-grade uintaite to high-grade uintaite having a desired meltpoint. It comprises dissolving the uintaite in a medium polarity solvent, mixing the dissolved uintaite with a nonpolar saturated hydrocarbon solvent at a volume-to-volume ratio that determines the meltpoint of the upgraded uintaite product, separating residual asphaltenes from the mixture, and recovering the medium polarity solvent and nonpolar saturated hydrocarbon to produce an upgraded uintaite having the desired meltpoint.Type: GrantFiled: March 10, 1989Date of Patent: September 10, 1991Assignee: Chevron Research CompanyInventor: Robert M. Carlson
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Patent number: 5013428Abstract: Enhanced recovery of oil from an oil-containing particulate shale sludge is achieved by contacting the sludge with a light hydrocarbon solvent fraction, obtained from the processing of oil derived from the shale, in the presence of water to form an oil-solvent liquid phase which is separated from an aqueous phase containing oil-depleted shale. The oil-solvent liquid phase when introduced into a slurry of product oil and particulate contained within a shale retort provides several advantages, including lowering the viscosity of the product oil and enhanced separation of the product oil from the particulate shale.Type: GrantFiled: April 5, 1990Date of Patent: May 7, 1991Assignee: Union Oil Company of CaliforniaInventors: Ben A. Christolini, Kimanh T. Le, Mitchell J. Berndt, Steven E. Howe
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Patent number: 5009772Abstract: A solvent extraction process for separating a heavy hydrocarbon feedstock material into its various component parts. The process comprises the utilization of pressure reduction to enhance the separation and recovery of a deasphalted oil product comprising substantially the lower molecular weight hydrocarbon components present in the original heavy hydrocarbon feedstock material.Type: GrantFiled: February 27, 1989Date of Patent: April 23, 1991Assignee: Kerr-McGee CorporationInventors: Stephen R. Nelson, Richard L. Hood
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Patent number: 5009770Abstract: A process of concurrently dedusting and upgrading particulate laden raw, whole retort oil is provided which comprises the steps of: retorting solid hydrocarbon-containing material such as oil shale to liberate an effluent stream of dust laden hydrocarbons; injecting the dust-laden retort effluent product stream into a catalytic hydrotreater; agitating the product stream in the hydrotreater to constantly maintain the particulates in suspension within the oil; catalytically hydrotreating the agitated product stream in the presence of a hydroprocessing gas at a pressure of from 500 to 3000 psi, a temperature of from 650.degree. to 850.degree. F. and a space velocity of from 0.1 to 6.0 hr.sup.-1, whereby the suspended particulates are agglomerated to facilitate solid-liquid separation and substantial amounts of sulfur and nitrogen contaminants are simultaneously removed from the resulting ungraded oil; and mechanically separating the agglomerated particulates from the upgraded whole oil.Type: GrantFiled: August 31, 1988Date of Patent: April 23, 1991Assignee: Amoco CorporationInventors: Jeffrey T. Miller, Albert L. Hensley, Jr.
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Patent number: 4909928Abstract: A process is provided wherein a carbonaceous material, such as oil shale, is coated with a hydrocarbon liquid, such as shale oil, prior to introduction of the carbonaceous material to a water containing, sealed system, through which the carbonaceous material is transferred to a high pressure vessel, i.e. a retort. The liquid hydrocarbon coating on the carbonaceous material effectively minimizes water absorption by the carbonaceous material in its passage through the water containing system.Type: GrantFiled: May 20, 1988Date of Patent: March 20, 1990Assignee: Phillips Petroleum CompanyInventor: James Scinta
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Patent number: 4891132Abstract: An aqueous slurry of comminuted oil shale containing pyritic sulfur is contacted with an oxidizing gas under wet oxidation conditions to produce a product mixture containing treated oil shale solids, and a liquid portion. Hydrocarb=onaceous liquid is recovered from the product mixture.Type: GrantFiled: February 24, 1986Date of Patent: January 2, 1990Assignee: Phillips Petroleum CompanyInventor: Edward L. Czenkusch
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Patent number: 4853111Abstract: A process for two-stage catalytic co-processing of coal and heavy petroleum hydrocarbon liquid fractions to produce increased yields of low-boiling hydrocarbon liquid and gas products. In the process, the particulate coal is slurried with a petroleum residuum and optionally with a process-derived hydrocarbon liquid solvent and fed into a first stage catalytic reaction zone operated at relatively mild conditions which promote controlled rate liquefaction of the coal while simultaneously hydrogenating the petroleum and hydrocarbon recycle oils at conditions favoring hydrogenation reactions. The first stage reactor is maintained at 650.degree.-800.degree. F. temperature, 1000-4000 psig hydrogen partial pressure and 10-100 lb/hr/ft.sup.3 space velocity for the total coal and oil feed. From the first stage reaction zone, the partially hydrogenated effluent material is passed directly to the close-coupled second stage catalytic reaction zone maintained at more severe conditions of 750.degree.-900.degree. F.Type: GrantFiled: July 25, 1986Date of Patent: August 1, 1989Assignee: HRI, Inc.Inventors: James B. MacArthur, Joseph B. McLean, Alfred G. Comolli