Abstract: Systems and methods of producing olefins via catalytic cracking are disclosed. Hydrocarbons of a naphtha stream are isomerized by converting straight chain Cn hydrocarbons to branched Cn hydrocarbons, thereby forming an isomerized naphtha stream. The isomerized naphtha stream is subsequently fed to a catalytic cracking unit such that the hydrocarbons of the isomerized naphtha stream form olefins. In the catalytic cracking process, the reaction temperature can be kept lower than 680° C., thereby increasing the reactivity and minimizing catalyst deactivation in the catalytic cracking process.

Abstract: Processes and systems for upgrading natural gas liquids. At least a portion of the natural gas liquid components in a shale gas stream can be dehydrogenated to their corresponding olefin derivatives prior to separating any methane from the liquids. Further processing subsequent to dehydrogenation could include various separations, oligomerizing olefins produced in the dehydrogenation step, recovering desired products, etc. The order of the processing steps subsequent to dehydrogenation could be adjusted in various cases.

Abstract: A process for conversion of a liquid hydrocarbon feedstock in a moving bed hydroprocessing reactor is provided in which (a) hydrogen gas is dissolved in the liquid feedstock and (b) the mixture is flashed to remove and recover any light components, leaving a hydrogen-enriched feedstock. A homogeneous and/or heterogeneous catalyst is added to the feedstock upstream of the moving bed hydroprocessing rector.

Abstract: Processes for catalytic reforming of a hydrocarbon feedstock may include contacting the hydrocarbon feedstock with catalyst in a first reforming unit to produce a first effluent and used catalyst. The method may further include passing a portion of the first effluent directly to a second reforming unit and contacting the first effluent with catalyst to produce a second effluent and used catalyst. The method may also include passing a portion of the second effluent directly to a third reforming unit and contacting the second effluent with catalyst to produce a reformate effluent and used catalyst. Additionally, the method may include regenerating at least a portion of the used catalyst to produce regenerated catalyst. The catalysts may each include regenerated catalyst.

Abstract: A heat integrated steam reformer, which incorporates a catalytic combustor, which can be used in a fuel processor for hydrogen production from a fuel source, is described. The reformer assembly comprises a reforming section and a combustion section, separated by a wall. Catalyst (21) able to induce the reforming reactions is placed in the reforming section, either in the form of pellets or in the form of coating on a suitable structured catalyst substrate such as fecralloy sheets. Catalyst (22) able to induce the combustion reactions is placed in the combustion section in the form of coating on suitable structured catalyst substrate such as fecralloy sheet. A steam and fuel mixture (30) is supplied to the reforming section (14) where it is reformed to produce hydrogen. A fuel and an oxygen (32) containing gas mixture is supplied to the combustion section where it is catalytically combusted to supply the heat for the reformer.

Abstract: A process for producing transport fuel blendstocks comprises providing a first feedstock comprising butane and propane and a second feedstock comprising benzene and dehydrogenating the first feedstock in a first reactor to produce a C4 product comprising butane and butene and a C3 product comprising propane and propylene. The process also comprises oligomerizing the C4 product in a second reactor to produce a first transport fuel blendstock and alkylating the C3 product with the second feedstock in a third reactor to produce a second transport fuel blendstock.

Abstract: Methods of sulfurizing metal containing particles in the absence of hydrogen are described. One method includes contacting a bed of metal containing particles with a gaseous stream comprising hydrogen sulfide and inert gas under reaction conditions sufficient to produce sulfided metal containing particles. The gaseous stream is introduced into a vertical reactor at an inlet positioned at the bottom portion of the reactor and any unreacted hydrogen sulfide and inert gas is removed at an outlet positioned above the inlet. The sulfided metal containing particles can be removed from the reactor and stored.

Abstract: The present invention relates to a process for preparing cyclohexane by isomerizing a hydrocarbon mixture (HM1) comprising methylcyclopentane (MCP) in the presence of a catalyst. The catalyst is preferably an acidic ionic liquid. The starting material used is a stream (S1) which originates from a steamcracking process. The hydrocarbon mixture (HM1) obtained from this stream (S1) in an apparatus for aromatics removal has a reduced aromatics content compared to stream (S1), and (HM1) may optionally also be (virtually) free of aromatics. Depending on the type and amount of the aromatics remaining in the hydrocarbon mixture (HM1), especially in the case that benzene is present, the isomerization may additionally be preceded by performance of a hydrogenation of (HM1). In addition, depending on the presence of other components of (HM1), further purification steps may optionally be performed prior to or after the isomerization or hydrogenation.

Abstract: Methods and systems for improved catalytic reforming are disclosed. A method of catalytic reforming includes feeding a feedstream comprising C6-convertibles to one or more reactors; contacting the feedstream with a reforming catalyst; selecting values for a LHSV, a H2/HC ratio, and a conversion of C6-convertibles from a deactivation kinetic model so as to maximize a net present amount of benzene produced over a run-length of the reforming catalyst; operating the one or more reactors at the selected LHSV, the selected H2/HC ratio, and the selected conversion of C6-convertibles; and recovering an effluent from the reactor, wherein the effluent comprises at least about 40 wt % benzene.

Abstract: The present invention relates to a process for producing chemical grade BTX from a mixed feedstream comprising C5-C12 hydrocarbons by contacting said feedstream in the presence of hydrogen with a catalyst having hydrocracking/hydrodesulphurization activity. Particularly, a process for producing BTX from a feedstream comprising C5-C12 hydrocarbons is provided comprising the steps of: (a) contacting said feedstream in the presence of hydrogen with a combined hydrocracking/hydrodesulphurization catalyst to produce a hydrocracking product stream comprising BTX; and (b) separating the BTX from the hydrocracking product stream. The hydrocracking/hydrodesulphurization catalyst comprises 0.1-1 wt-% hydrogenation metal in relation to the total catalyst weight. The hydrocracking/hydrodesulphurization catalyst further comprises a zeolite having a pore size of 5-8 ? and a silica (SiO2) to alumina (Al2O3) molar ratio of 5-200. The hydrocracking/hydrodesulphurization conditions include a temperature of 450-580° C.

Abstract: A device and method for producing a reformate fuel from a hydrocarbon gas source. The invention enables the conversion of a dilute hydrocarbon gas into a more easily consumable reformate fuel. Gases having low concentrations of hydrocarbons are concentrated using a concentrator into a gaseous or liquid concentrated VOC fuel. The concentrated VOC fuel is then converted into a reformate using a reformer. The reformate is more easily consumed by an energy conversion device such as a combustion engine, fuel cell, sterling engine or similar device that converts chemical energy into kinetic or electrical energy. The reformer enables complex hydrocarbon fuels that are not normally suitable for use in an energy conversion device to be converted into a reformate. The reformate may be directly supplied into the energy conversion device.

Abstract: A process for the conversion of paraffins and olefins in a hydrocarbon feedstream to aromatics is presented. The process includes separating the hydrocarbon feedstream into two separate streams, a lighter hydrocarbon stream and a heavier hydrocarbon stream, and processing each of the streams separately. The process includes passing the light stream through a series of reforming units and adding the heavy stream at a downstream position to pass through a subsequent reforming unit.

Abstract: Methods and systems for improved catalytic reforming are disclosed. A method of catalytic reforming includes feeding a feedstream comprising C6-convertibles to one or more reactors; contacting the feedstream with a reforming catalyst; selecting values for a LHSV, a H2/HC ratio, and a conversion of C6-convertibles from a deactivation kinetic model so as to maximize a net present amount of benzene produced over a run-length of the reforming catalyst; operating the one or more reactors at the selected LHSV, the selected H2/HC ratio, and the selected conversion of C6-convertibles; and recovering an effluent from the reactor, wherein the effluent comprises at least about 40 wt % benzene.

Abstract: A method of controlling cooling in an aircraft system includes providing a fluid having a cooling capacity to cool a heat source, and selectively endothermically cracking the fluid to increase the cooling capacity.

Abstract: The present invention provides a method for simultaneous production of components suitable for production of base oil and fuel components. In the method a feedstock comprising fatty acids and/or fatty acid esters is entered into a reaction zone and subjected to a ketonization reaction in the presence of a dual catalyst system. This system is configured to perform a ketonization reaction and a hydrotreatment reaction, under hydrogen pressure. Subsequently ketones are obtained.

Abstract: A process for reforming a hydrocarbon stream is presented. The process involves splitting a naphtha feedstream to at least two feedstreams and passing each feedstream to separation reformers. The reformers are operated under different conditions to utilize the differences in the reaction properties of the different hydrocarbon components. The process further includes passing one or more catalyst streams through the reformers to optimize selectivity and conversions.

Abstract: A process for the production of aromatics through the reforming of a hydrocarbon stream is presented. The process utilizes the differences in properties of components within the hydrocarbon stream to increase the energy efficiency. The differences in the reactions of different hydrocarbon components in the conversion to aromatics allows for different treatments of the different components to reduce the energy used in reforming process.

Abstract: One embodiment of the present invention is a unique reducing gas generator. Another embodiment is a unique method for generating a reducing gas. Other embodiments include apparatuses, systems, devices, hardware, methods, and combinations for generating reducing gas. Further embodiments, forms, features, aspects, benefits, and advantages of the present application will become apparent from the description and figures provided herewith.

Abstract: The present invention relates to hydrocarbons and particularly to the manufacture of hydrocarbon components suitable as aviation fuels or jet fuels and as blending stocks for aviation fuels. The process comprises the stages, wherein in the first stage an oil feed of biological origin and hydrogen gas are subjected to conditions sufficient to effect hydrodeoxygenation in the presence of a hydrodeoxygenation catalyst to yield n-paraffins; in the second stage the n-paraffins and hydrogen gas are subjected to conditions sufficient to effect isomerization in the presence of an isomerization catalyst to yield isoparaffins and separating fractions; and recycling the fraction boiling at a temperature above 200° C. under atmospheric pressure obtained from the second stage to reisomerization, where isomerization is effected in the presence of an isomerization catalyst.

Abstract: A process is presented for increasing the aromatics content in a reformate process stream. The process modifies existing processes to change the operation without changing the reactors or heating units. The process includes bypasses to utilize heating capacity of upstream heating units, and passes the excess capacity of the upstream heating units to downstream process streams.

Abstract: A process for the conversion of paraffins and olefins in a hydrocarbon feedstream to aromatics is presented. The process includes separating the hydrocarbon feedstream into two separate streams, a lighter hydrocarbon stream and a heavier hydrocarbon stream, and processing each of the streams separately. The process includes passing the light stream through a series of reforming units and adding the heavy stream at a downstream position to pass through a subsequent reforming unit.

Abstract: A process is presented for increasing the aromatics content in a reformate process stream. The process modifies existing processes to change the operation without changing the reactors or heating units. The process includes bypasses to utilize heating capacity of upstream heating units, and passes the excess capacity of the upstream heating units to downstream process streams.

Abstract: A process is presented for increasing the aromatics content in a reformate process stream. The process modifies existing processes to change the operation without changing the reactors or heating units. The process includes bypasses to utilize heating capacity of upstream heating units, and passes the excess capacity of the upstream heating units to downstream process streams.

Abstract: The present invention relates to a multistage reforming process to produce a high octane product. A naphtha boiling range feedstock is processed in a multi-stage reforming process, in which the process involves at least 1) a penultimate stage for reforming the naphtha feedstock to produce a penultimate effluent 2) a final stage for further reforming at least a portion of the penultimate effluent 3) a regeneration step for the final stage catalyst. The severity of the penultimate stage can be increased during final stage catalyst regeneration in order to maintain the target RON of the reformate product and avoid reactor downtime.

Abstract: Methods and apparatuses for processing hydrocarbon streams are provided. In an embodiment, a method for processing a hydrocarbon stream includes heating a feed stream in a convective bank. In the method, the feed stream is reacted in a first reaction zone to form a first effluent. The first effluent is heated in a first radiant cell that combusts fuel gas to heat the first effluent and forms a first exhaust gas. The method includes contacting the first exhaust gas with the convective bank to heat the feed stream.

Abstract: Processes and catalyst systems are provided for dewaxing a hydrocarbon feedstock to form a lubricant base oil. A layered catalyst system of the present invention may comprise a first hydroisomerization dewaxing catalyst disposed upstream from a second hydroisomerization dewaxing catalyst. Each of the first and second hydroisomerization dewaxing catalysts may be selective for the isomerization of n-paraffins. The first hydroisomerization catalyst may have a higher level of selectivity for the isomerization of n-paraffins than the second hydroisomerization dewaxing catalyst. At least one of the first and second hydroisomerization dewaxing catalysts comprises small crystallite zeolite SSZ-32x.

Abstract: One exemplary embodiment can be a process for producing a reformate by combining a stream having an effective amount of isopentane and a stream having an effective amount of naphtha for reforming. Generally, the naphtha has not less than about 95%, by weight, of one or more compounds having a boiling point of about 38-about 260° C. as determined by ASTM D86-07. The process may include introducing the combined stream to a reforming reaction zone. The combined stream can have an isopentane:naphtha mass ratio of about 0.10:1.00-about 1.00:1.00.

Abstract: Integrated isomerization and ionic liquid catalyzed alkylation processes may comprise integrating ionic liquid alkylation and n-butane isomerization using a common distillation unit for separating an n-butane containing fraction from at least one of an alkylation hydrocarbon phase from an ionic liquid alkylation reactor and an isomerization hydrocarbon stream from an isomerization unit. The n-butane containing fraction may undergo isomerization to provide an isomerization reactor effluent comprising the isomerization hydrocarbon stream. An isobutane containing fraction, separated from at least one of the alkylation hydrocarbon phase and the isomerization hydrocarbon stream, may be recycled from the distillation unit to the ionic liquid alkylation reactor.

Abstract: The invention relates to a process for producing a new type of high-quality hydrocarbon base oil of biological origin. The process of the invention comprises ketonization, hydrodeoxygenation, and isomerization steps. Fatty acids and/or fatty acid esters based on a biological raw material are preferably used as the feedstock.

Abstract: A process for reforming a hydrocarbon stream is presented. The process involves splitting a naphtha feedstream to at least two feedstreams and passing each feedstream to separation reformers. The reformers are operated under different conditions to utilize the differences in the reaction properties of the different hydrocarbon components. The process utilizes a common catalyst, and common downstream processes for recovering the desired aromatic compounds generated.

Abstract: The present invention relates to a multistage reforming process to produce a high octane product. A naphtha boiling range feedstock is processed in a multi-stage reforming process, in which the process involves at least 1) a penultimate stage for reforming the naphtha feedstock to produce a penultimate effluent 2) a final stage for further reforming at least a portion of the penultimate effluent 3) a regeneration step for the final stage catalyst. The severity of the penultimate stage can be increased during final stage catalyst regeneration in order to maintain the target RON of the reformate product and avoid reactor downtime.

Abstract: Process for hydrotreating a heavy hydrocarbon fraction using a system of switchable fixed bed guard zones each containing at least two catalyst beds and in which whenever the catalyst bed that is brought initially into contact with the feed is deactivated and/or clogged during the steps in which the feed passes successively through all the guard zones, the point of introduction of the feed is shifted downstream. The present invention also relates to an installation for implementing this process.

Abstract: One exemplary embodiment can be a process for removing one or more polynuclear aromatics from at least one reformate stream from a reforming zone. The PNAs may be removed using an adsorption zone. The adsorption zone can include first and second vessels. Generally, the process includes passing the at least a portion of an effluent of the reforming zone through the first vessel containing a first activated carbon. The adsorption zone is operated at a temperature of at least 370° C.

Abstract: A process for operating a reforming reactor system comprising operating a plurality of reactors until at least one reactor is deemed to have an operational issue, wherein each of the plurality of reactors contains a catalyst capable of converting at least a portion of a hydrocarbon stream to aromatic hydrocarbons, isolating the at least one reactor deemed to have the operational issue from a remaining plurality of reactors that continue to operate to convert at least the portion of the hydrocarbon stream to aromatic hydrocarbons while the at least one reactor deemed to have the operational issue is isolated from the plurality of remaining reactors, addressing the operational issues, returning the at least one reactor to the hydrocarbon stream by connecting the reactor to the remaining plurality of reactors, and resuming operations of the reforming reactor system to convert at least the portion of the hydrocarbon stream to aromatic hydrocarbons.

Abstract: The invention discloses a catalytic reforming system and a method thereof. The system comprises a heating device and a reaction device and is characterized in that the reaction device (2-1, 2-2) is connected with a high-pressure separator (4); the high-pressure separator (4) is connected with a stabilizer system (6); the lower part of the stabilizer system (6) is connected with an extraction system (8) through a pipeline; the extraction system (8) is connected with a raffinate oil cutting system (7) through a pipeline on one hand, the middle part of the raffinate oil cutting system (7) is connected with another reaction device (2-3, 2-4) through a pipeline and the heating device (1-3, 1-4); coal oil is directly recovered by the lower part of the raffinate oil cutting system (7) through a pipeline; and the other end of the third reaction device is connected with the high-pressure separator through a pipeline.

Abstract: A reforming process includes integrating catalytic cracking product naphtha dehydrogenation and naphtha from a hydrocracking zone and feeding them to a dehydrogenation zone. The dehydrogenation zone includes a first portion of reforming catalyst from a catalyst regenerator that moves downward through the dehydrogenation zone. A product stream from the dehydrogenation zone flows to an aromatics unit and is separated into an aromatic-rich extract and a raffinate. Straight run naphtha and the raffinate are introduced to a first reforming zone that includes a second portion of reforming catalyst. The reforming catalyst moves through the first reforming zone then is removed from the bottom of each of the first reforming zone and the dehydrogenation zone and is fed to a second reforming zone. An effluent from the first reforming zone is fed to a plurality of reforming zones. The reforming catalyst moves downward through the multiple refoiniing zones then to a regenerator.

Abstract: Integrated isomerization and ionic liquid catalyzed alkylation processes may comprise integrating ionic liquid alkylation and n-butane isomerization using a common distillation unit for separating an n-butane containing fraction from at least one of an alkylation hydrocarbon phase from an ionic liquid alkylation reactor and an isomerization hydrocarbon stream from an isomerization unit. The n-butane containing fraction may undergo isomerization to provide an isomerization reactor effluent comprising the isomerization hydrocarbon stream. An isobutane containing fraction, separated from at least one of the alkylation hydrocarbon phase and the isomerization hydrocarbon stream, may be recycled from the distillation unit to the ionic liquid alkylation reactor.

Abstract: The invention relates to a process for producing a new type of high-quality hydrocarbon base oil of biological origin. The process of the invention comprises ketonization, hydrodeoxygenation, and isomerization steps. Fatty acids and/or fatty acid esters based on a biological raw material are preferably used as the feedstock.

Abstract: The present invention relates to a process allowing the tuning of the gasoline/diesel balance by converting an initial feedstock containing olefins from 4 to 20 carbon atoms using a crystalline catalyst with reduced diffusional limitations. The process comprises: processing a feedstock stream containing olefins from 4 to 20 carbon atoms with or without the presence of an aromatic containing stream, contacting said stream(s) with a catalyst at conditions effective to oligomerize a least a portion of the olefins and eventually alkylate at least a portion of the aromatics, wherein the catalyst is a crystalline compound with micro/mesoporous structure chosen among crystalline aluminosilicates, crystalline aluminophosphates, crystalline silico-aluminophosphates, crystalline zeolites, or the catalyst is a composite material comprising at least 20% wt of at least one of the above mentioned crystalline compounds, and wherein the mesoporous volume of the crystalline compound is at least 0.22 ml/g.

Abstract: The hydroisomerization catalyst of the present invention is a catalyst used for hydroisomerization of a hydrocarbon, including a support including a calcined zeolite modified with at least one metal selected from the group consisting of Na, K, Cs, Mg, Ca, Ba, and K, and having a thermal history that includes heating at 350° C. or more, and at least one inorganic oxide selected from the group consisting of alumina, silica, titania, boria, zirconia, magnesia, ceria, zinc oxide, phosphorus oxide, and a composite oxide containing a combination of at least two or more of these oxides; and at least one metal supported on the support and selected from the group consisting of elements belonging to Groups 8 to 10 of the periodic table, molybdenum and tungsten.

Abstract: One exemplary embodiment of the present invention can be a fired heater for a hydrocarbon conversion process. The fired heater includes inlet and outlet headers or manifolds, a set of heater tubes with each heater tube having an inlet and an outlet, at least one restriction orifice adjacent the inlet of at least one heater tube. The restriction orifice may be within the inlet manifold and adjacent the inlet of a heater tube, or between the inlet manifold and the inlet to the heater tube. A process may include passing a hydrocarbon stream through the fired heater described herein during the course of operating a hydrocarbon conversion process.

Abstract: Ionic liquid catalyzed hydrocarbon conversion processes for upgrading oxygenate containing olefinic hydrocarbon feedstocks may involve treating an oxygenate containing hydrocarbon stream to provide an olefin enriched hydrocarbon stream, which may be contacted with an ionic liquid catalyst under hydrocarbon conversion conditions to provide a converted hydrocarbon stream containing one or more halogenated components; such components may be removed from the converted hydrocarbon stream to provide one or more dechlorinated hydrocarbon products.

Abstract: A process for reforming a feed composed of one or more hydrocarbon cuts containing 9 to 22 carbon atoms comprises: at least one first step for reforming the feed in at least one reforming unit, during which a stream of hydrogen is produced; at least one first step for distillation of the effluent from the reforming unit in the presence of a reforming catalyst in order to obtain 4 cuts: a liquefied petroleum gas cut (LPG) (A); a C5-C8 cut: naphtha (B); a C9-C15 cut: densified kerosene (C); a C16-C22 cut: densified gas oil cut (D). The invention also concerns the device for carrying out this process. FIG. 1 to be published.

Abstract: A process for preparing basestocks having superior low temperature properties at high viscosity index (VI). More particularly, a waxy feedstock is contacted with a first dewaxing catalyst having a refined constraint index (CI*) 2.0 or less followed by contacting with a second dewaxing catalyst having a refined constraint index greater than 2.0.

Abstract: The invention relates to a catalyst that comprises a metal M from the group of platinum, at least one promoter X1 that is selected from the group that consists of tin, germanium, and lead, and optionally at least one promoter X2 that is selected from the group that consists of gallium, indium and thallium, a halogenated compound and a porous substrate, in which the atomic ratio X1/M and optionally X2/M is between 0.3 and 8, the Hir/M ratio that is measured by hydrogen adsorption is greater than 0.40, and the bimetallicity index BMI that is measured by hydrogen/oxygen titration is greater than 108. The invention also relates to the process for the preparation of this catalyst and a reforming process using said catalyst.

Abstract: The invention relates to a process for producing saturated C5-C28 hydrocarbons, suitable as diesel fuels, kerosenes and gasolines, comprising the steps where feedstock derived from starting material of biological origin, is subjected to a condensation step and subsequently subjected to a combined hydrodefunctionalization and isomerization step.

Abstract: Processes for increasing overall aromatics and xylenes yield in an aromatics complex are provided. A C8+ aromatics stream from an aromatics-rich reformate is separated into a C8 aromatics fraction and a C9+ aromatics fraction comprising higher alkyl group-substituted C9 and C10 aromatics. The C9+ aromatics fraction is separated into a lighter boiling, higher alkyl group-substituted C9 or C9/C10 aromatics fraction and a heavier boiling, C10+ or C11+ aromatics fraction. The lighter boiling, higher alkyl group-substituted C9 or C9/C10 aromatics fraction is isomerized to convert a portion of the higher alkyl group-substituted C9 or C9/C10 aromatics therein into methyl-enriched C9 aromatics or methyl-enriched C9/C10 aromatics. The methyl-enriched C9+ aromatics stream comprising the methyl-enriched C9+ aromatics stream or the methyl-enriched C9/C10 aromatics is transalkylated with a toluene-containing stream.

Abstract: A guard bed or absorber is placed upstream of a transalkylation reactor to avoid deposition of halide and/or halogen species on the catalysts in said reactor.

Abstract: The present invention relates to a multistage reforming process to produce a high octane product. A naphtha boiling range feedstock is processed in a multi-stage reforming process, in which said process involves at least 1) a penultimate stage for reforming the naphtha feedstock to produce a penultimate effluent 2) a final stage for further reforming at least a portion of the penultimate effluent 3) a regeneration step for the final stage catalyst. The severity of the penultimate stage can be increased during final stage catalyst regeneration in order to maintain the target RON of the reformate product and avoid reactor downtime.

Abstract: The present invention relates to a multistage reforming process to produce a high octane product. A naphtha boiling range feedstock is processed in a multi-stage reforming process, in which said process involves at least 1) a penultimate stage for reforming the naphtha feedstock to produce a penultimate effluent 2) a final stage for further reforming at least a portion of the penultimate effluent 3) a regeneration step for the final stage catalyst. The severity of the penultimate stage can be increased during final stage catalyst regeneration in order to maintain the target RON of the reformate product and avoid reactor downtime.