Abstract: According to one embodiment, there is provided a method of manufacturing a high-frequency acceleration cavity component, the method including covering a mold with a conducting material, enclosing, in an outer shell, the mold covered with the conducting material, vacuum-airtight-welding the outer shell enclosing the mold, conducing hot isostatic pressing of the vacuum-airtight-welded outer shell, and taking the conducting material formed in the mold out of the outer shell which has undergone the hot isostatic pressing.

Abstract: A method for beam welding a multi-sheet work stack includes providing a reduced thickness feature in a first sheet, positioning the first sheet adjacent to a second sheet to define a first welding interface, and positioning a third sheet adjacent to the second sheet to define a second welding interface. A laser or electron beam is directed through the first sheet at the feature to form a fusion weld at one of the welding interfaces. A second beam may be directed onto the other interface to form a second fusion weld. Providing a reduced thickness feature in the first sheet may include forming the feature with the beam and mechanically pre-forming the feature. One of the interfaces may be pre-heated using the beam, and the beam may be split using a beam splitter to form multiple beams. A welded assembly formed via the method is also disclosed.

Abstract: A metal strip 10 is bent to form a ring and end parts 12 and 14 are connected to each other. An electron beam 26 may be defocused and emitted to a welded section 20 along a crosswise direction of the metal strip 10. Next, a focal point 28 of the electron beam 26 may be focused onto a weld-melted portion 25 to execute electron beam welding. Subsequently, the electron beam 26 may be defocused emitted to the welded section 20 along the crosswise direction of the metal strip 10, and the welded section 20 may be further cooled. The average of the dendrite secondary arm spacing of the weld-melted portion may fall within a range of 7 to 30 ?m.

Abstract: A rotor (10) for a generator, especially for a turbogenerator, is assembled from a plurality of separate rotor elements (11, 12) which are arranged one behind the other in the rotor axis (18), wherein the rotor elements (11, 12) abut on connecting faces and are welded to one another, forming circular weld seams (17) which concentrically encompass in each case an annular central gap (37) with a predetermined gap width. In order to achieve a maximum magnetically active volume with mechanical stresses which are as low as possible, on the outer circumference of the gap (37) the gap merges into a widening cavity (38) which is adjacent to the weld seam (17).

Abstract: A method for hybrid direct manufacturing is provided. The method involves depositing a foundation of material onto a substrate platform or base plate. The foundation serves as a foundation for a block of material (a monolith) to be welded thereon. Once the foundation is created, the monolith or block of material may be placed against the foundation. The foundation may be created such that its boundary matches with the boundary of the monolith that will be welded on top of the foundation. Next, the monolith is welded to the foundation using a high energy beam such as an electron beam. The method may also involve depositing a layer of material on or adjacent to the monolith.

Abstract: A well tool can include multiple sections, one section having a mating weld surface formed thereon, and another section having another mating weld surface formed thereon. Engagement between the mating weld surfaces can prevent lateral displacement of the well tool sections relative to each other. The mating weld surfaces are welded to each other. A method of constructing a well tool can include engaging a mating weld surface on a section of the well tool with another mating weld surface on another section of the well tool, an interface between the mating weld surfaces being inclined relative to a longitudinal axis of the well tool extending through the sections, and welding the mating weld surfaces to each other along the interface.

Abstract: The invention relates to a method for producing a cellular wheel made of metal, wherein a tool (40, 50, 60) having a cylindrical inner shell (41, 51, 61), the diameter of which corresponds to the inner diameter of the subsequent sleeve (18, 20, 14), is placed on the free end edges of the fins (16) for fixing the angular orientation of the fins (16). A molding material mixture (F) made of a fireproof base molding material and a curable binding agent that can be released from the base molding material by thermal treatment is applied in the cells (22, 24, 26) bounded by the inner shell (41, 51, 61) of the tool (40, 50, 60) and the fins (22, 24, 26) and cured. After removing the tool (40, 50, 60), the subsequent sleeve (18, 20, 14) is placed on the free end edges of the fins (16) fixed in place by the cured molding material mixture (F). The free end edges of the fins (16) are joined to the subsequent sleeve (18, 20, 14) by welding or brazing to the cells (22, 24, 26).

Abstract: According to one aspect of the invention, a method for assembling a turbine includes placing a middle layer between a first and second outer member, wherein the middle layer includes a non-continuous layer of material and the first and second outer members each include a member of continuous material and welding a primary joint between the middle layer, first outer member and second outer member, the primary joint extending through the first outer member, the middle layer and at least a portion of the second outer member. The method also includes welding a secondary joint between the middle layer and first outer member, the secondary joint extending through the first outer member and at least a portion of the middle layer.

Abstract: A method for joining a first bar end-on to a second bar by means of electron beam welding at a welding point is provided. The method includes the following steps, aligning the two bars with each other along a longitudinal axis, applying a sleeve, which surrounds the welding point in the circumferential direction with respect to the longitudinal axis, welding at the welding point by means of electron beam welding, wherein an electron beam welding apparatus is made to pass along an advancing direction, along in relation to a surface of the sleeve and along the welding point, and removing the sleeve.

Abstract: The present invention provides a method for connecting a turbine blade or vane to a turbine disk or to a turbine ring. First, a connecting body is formed on the turbine blade or vane by supplying an additive suitable for fusion welding to a surface of the turbine blade or vane, melting the additive on the surface, with incipient melting of the surface, and allowing the additive and the surface to solidify. Then, the connecting body is connected to the turbine disk or to the turbine ring by means of a fusion welding process.

Abstract: A method for layer-by-layer manufacturing of a three-dimensional work piece including, (a) delivering a metallic feed material into a feed region; (b) emitting an electron beam; (c) translating the electron beam through a first predetermined raster pattern frame that includes: (i) a plurality of points within the feed region; and (ii) a plurality of points in a substrate region that is outside of the feed region; (d) monitoring a condition of the feed region or the substrate region for the occurrence of any deviation from a predetermined condition; (e) upon detecting of any deviation, translating the electron beam through at least one second predetermined raster pattern frame that maintains the melting beam power density level substantially the same, but alters the substrate beam power density level; and (f) repeating steps (a) through (e) at one or more second locations for building up layer-by-layer.

Abstract: An aircraft engine pylon comprises a top wall, a bottom wall, a left side wall, and a right side wall. The left side wall includes a left truss structure along with a left upper ledge and a left lower ledge. The right side wall includes a right truss structure along with a right upper ledge and a right lower ledge. The top wall is joined with the left upper ledge and the right upper ledge and an upper truss structure is formed in the left upper ledge, the right upper ledge, and the top wall. The bottom wall is joined with the left lower ledge and the right lower ledge and a lower truss structure is formed in the left lower ledge, the right lower ledge, and the bottom wall.

Abstract: A system and method for providing multi-mode control of an ultrasonic welding system. In one embodiment, the control modes include the energy of the weld, the time of the welding process and the compression displacement of the parts being welded during the welding process. The method includes providing thresholds for each of the modes, and terminating the welding process after the threshold for each mode has been reached, the threshold for more than one mode has been reached or the threshold for one of the modes has been reached. The welding control can be either open-loop or closed-loop, where the open-loop process provides the mode thresholds and once one or more of those thresholds is reached the welding process is terminated. The closed-loop control provides feedback of the weld energy and/or the compression displacement so that the weld power and/or weld pressure can be increased or decreased accordingly.

Abstract: A new method of process control for fusion welding maintains a controlled weld pool size or volume, for example in some applications a substantially constant weld pool size or volume. The invention comprises a method of linking machine and process variables to the weld pool size or volume in real time, thereby enabling constant weld pool volume control. The invention further comprises a method of using thermal inverse models to rapidly process real-time data and enable models-based control of welding processes so as to implement constant weld pool volume control.

Abstract: An electron beam welding method capable of restoring toughness even when high heat input welding is performed. The electron beam welding method comprises: forming a first weld bead (3) so as to include a groove (2) provided at the butt portions of two base materials (1), and forming a second weld bead (4) and a third weld bead (5) having a narrower width than the first weld bead (3), at predetermined positions displaced from the groove (2) and centered symmetrically about the butt portions so as to include a portion of the first weld bead (3), using a lower heat input than that used during formation of the first weld bead (3).

Abstract: A method for radiation beam welding of a first member to a second member of a cooling body for an electromagnetic actuator. The first member on a side thereof comprises a surface portion provided with a recess, which is delimited by a periphery, and wherein the second member comprises a substantially continuous first surface portion complementary to the surface portion of the first member in order to close off the recess, the second member being provided with a second surface portion opposite to the first surface portion. The method comprising arranging the first and second member such that the first surface portion engages with the surface portion of the first member; providing a radiation beam, directing the radiation beam towards the second surface portion such that the first and second member are welded together at the periphery of the recess.

Abstract: A system and method is provided where a coated work piece is welded at high speeds with minimal porosity and spatter. The coating on the work piece is removed or ablated by a high energy heat source prior to being welded in a welding operation, such that high welding speeds are attained. The high energy heat source is positioned upstream of the welding operation to vaporize any surface coatings on a work piece.

Abstract: To provide a method of welding a metallic glass and a crystalline metal by shifting a high-energy beam scan area from a butting face thereof to the metallic glass side, to fall within a composition range required for glass phase formation of a metallic glass base material in a simplified assured manner. In a welding method for weldingly joining a metallic glass and a crystalline metal together by scanning a high-energy beam in a position shifted from a butt interface between the metallic glass and the crystalline metal toward the metallic glass, it is intended to provide a technique for allowing a composition of a melt zone formed around a welding interface to fall within a composition range required for forming a glass phase in the metallic glass to be joined, in a simple and more reliable manner. A metallic glass (1) and a crystalline metal (2) are butted against each other to define a groove space (Y) over a groove formed on the side of the crystalline metal (2).

Abstract: A process of welding an article and a welded turbine blade are disclosed. The process includes fusion welding over a primary symmetry line determined from a center of gravity on a first side of the article or blade and fusion welding over the primary symmetry line determined from the center of gravity on a second side of the article or blade. The fusion treating includes multiple fusion treatments.

Abstract: A method for connecting individual lithium ion cells into a battery suited for powering an electric or hybrid vehicle is disclosed. The cell current collectors are electron beam welded to one another and to a connector tab in an substantially oxygen-free atmosphere. The cell current collectors and the connector tab are temporarily secured with a clamp, one portion of which has an opening. The electron beam size may be controlled, by magnetic coils and by the extent of electron scattering by the gas atmosphere, to minimally fill the clamp opening to minimize any irradiation of the clamp. The beam or the workpieces may be displaced, if required, fuse the entire opening area. A similar procedure may be followed to weld a plurality of connector tabs to a busbar.

Abstract: A method of fabricating a load compressor scroll housing includes the steps of forging near net shape parts that are machined and subsequently welded together. The forged portions are machined to define specific features of the scroll housing along with the mating surfaces. An interface between top and bottom portions is defined within the volute chamber. The weld joint at the interface provides a finished surface within the volute chamber such that airflow is not adversely affected and additional machine process are not required within the volute chamber after formation of the weld joint.

Abstract: Systems and methods according to these exemplary embodiments provide welding techniques for impeller blades associated with impellers in centrifugal compressors. According to one exemplary embodiment, a connection area of the impeller blade has a “hammer”-shaped cross-sectional area which facilitates beam welding of the connection area to a slot in the surface or body to which the blade is to be connected.

Abstract: A method for hybrid direct manufacturing is provided. The method involves depositing a foundation of material onto a substrate platform or base plate. The foundation serves as a foundation for a block of material (a monolith) to be welded thereon. Once the foundation is created, the monolith or block of material may be placed against the foundation. The foundation may be created such that its boundary matches with the boundary of the monolith that will be welded on top of the foundation. Next, the monolith is welded to the foundation using a high energy beam such as an electron beam. The method may also involve depositing a layer of material on or adjacent to the monolith.

Abstract: A method for controlling an electron beam process wherein a wire is melted and deposited on a substrate as a molten pool comprises generating the electron beam with a complex raster pattern, and directing the beam onto an outer surface of the wire to thereby control a location of the wire with respect to the molten pool. Directing the beam selectively heats the outer surface of the wire and maintains the position of the wire with respect to the molten pool. An apparatus for controlling an electron beam process includes a beam gun adapted for generating the electron beam, and a controller adapted for providing the electron beam with a complex raster pattern and for directing the electron beam onto an outer surface of the wire to control a location of the wire with respect to the molten pool.

Abstract: A gas leakage seal for a turbine, including first and second cloth layers having woven warp and weft wires, wherein the first and second cloth layers are brazed together by a flux paste whereby the cloth layers have their edges aligned and the brazing substantially seals gaps between the wires along substantially the entire length and width of the brazed together cloth layers. Weld beads having a thickness greater than the combined thickness of the brazed together cloth layers connect the edges of the cloth layers along their length. The turbine includes two members with aligned recesses in which opposite of the weld beads are received. The seal is made by brushing a nickel and/or cobalt based flux paste on one side of one of the cloth layers, brazing that cloth layer to a side of the second cloth layer to substantially seal the gaps between the wires, and creating weld beads with an electron beam to connect the edges of the cloth layers along their length.

Abstract: The presently claimed invention applies to a genetic material processing and manipulation method and related product. The claimed invention relates to a method for changing the inherited characteristics of a cell through chromosome processing treatment. In a preferred embodiment, ‘genomic surgery’ is applied to source genetic material 101. Micro-beam cutting takes place on target genetic material 103, which is moved by way of micro-beam transport to a destination location adjacent to desired target genetic material 105. Source and target genetic material are welded during a micro-beam welding step, resulting in a combined or new chromosome combination 125. The combined or new chromosome combination 125 is transferred into receptor cell by three ways. The presently claimed invention provides a high quality alternate approach to directed genetic recombination without requiring the use of restriction enzymes and is used for chromosomal repair, removal of defects and new organism creation.

Abstract: A thermal material-processing method wherein between the working spot of an electron beam and a workpiece a relative motion is brought about. Prior to the actual thermal treatment an effective processing contour is ascertained, in that the working spot of the electron beam executes, in accordance with the stored data of an ideal processing contour, a relative motion in relation to the workpiece, and on this relative motion a scan motion is superimposed which is directed transversely to the ideal processing contour. In this manner, both geometrical and magnetically conditioned deviations of the points of incidence of the electron beam on the workpiece can be compensated.

Abstract: A method of using Joule heating to regenerate nanowire based biosensors. The nanowire based biosensor contains various detection molecules, such as nucleic acids, bound to the surface of the nanowire. Binding of analyte nucleic acids to the detection molecules alters the electrical properties of the nanowire, producing a detectable signal. By passing a Joule heating effective amount of electrical current through the nanowire, the nanowire may be heated to a temperature sufficient to dissociate the bound analyte from the detection molecule, without damaging the detection molecules or the bond between the detection molecules and the nanowire surface. The Joule heated nanowires may thus be regenerated to an analyte-free “fresh” state and used for further sensing. In alternate embodiments, the specificity of the nanowire for a particular analyte may be modulated by using Joule heating to heat the nanowire to an intermediate temperature where some analytes bind and some do not.

Abstract: The present invention provides a butt-welded joint of a welded structure, including: a pair of target metals; a weld bead formed by irradiating a first high-energy density beam to a butt portion between the pair of the target metals, the weld bead having a width W on an irradiated side surface; and a pair of altered zones formed, on a surface of the butt-welded joint having the first high-energy density beam irradiated thereto, by irradiating a second high-energy density beam to the surface, the pair of the altered zones having a band shape extending in parallel to the weld bead, and the pair of the altered zones consisting of a pair of heat-affected portions and molten and solidified metals located on a right side and a left side relative to the center of the weld bead in the width direction.

Abstract: A method is disclosed for welding a first metal to a Ti-6246 alloy airfoil. The method consists of depositing weld metal by fusion welding and reshaping the airfoil to predetermined dimensions. A post weld heat treatment is applied to relieve residual stresses. Surface treatment such as laser shock peening introduces residual surface compressive stresses to enhance the mechanical integrity of the airfoil.

Abstract: A weld set-up and weld process are provided that alleviate micro-cracking as between a pair of welded pieces. The weld set-up is provided in which the weld pieces are configured to cause micro-cracking to occur in a portion of the welded pieces that is then removed by post-processing machining techniques. This weld set-up includes a primary weld piece and a secondary weld piece with a flange portion that extends over the primary weld piece. When used in conjunction with electron beam welding, application of the weld beam onto the secondary weld piece causes the formation of a preferential nailhead that is formed exclusively in the first weld piece.

Abstract: A method of repairing an aperture and adjacent defect wherein one or more defects proximate an aperture are removed from the base material proximate the aperture in an arc shape. An insert containing a profile that corresponds to the arc shaped section of the base material removed is welded to the base material. The weld is accomplished with a single curved path. Next, the insert is removed to create a repaired aperture and a surrounding section that has essentially the same dimensions as the aperture and surrounding section prior to the repair.

Abstract: A welded component, a welded gas turbine component, and a process of welding a component are disclosed. The welded component includes a first alloy, a second alloy, and a weld positioned between the first alloy and the second alloy. The weld is formed by a first shim and a second shim being beam welded.

Abstract: A welding apparatus for welding a work-piece includes an energy source configured to generate a weld in a zone of the work-piece, with the work-piece characterized by a layer. The apparatus also includes a first wheel characterized by a first circumference and a first set of protrusions disposed on the first circumference, and a second wheel characterized by a second circumference and a second set of protrusions disposed on the second circumference. Each of the first and second wheels is configured to rotate relative to the work-piece, and the first and second sets of protrusions are configured to disrupt the layer as the work-piece is traversed between the first and second wheels. The energy source generates the weld in the zone of the work-piece following the disruption of the layer. A method employing the disclosed welding apparatus is also provided.

Abstract: A method for beam welding a multi-sheet work stack includes positioning a first sheet adjacent to a second sheet, and positioning a third sheet adjacent to the second sheet such that a single common welding interface is defined. An energy beam is directed onto the interface until a fusion weld forms along the interface. The third sheet may define a flange or a tab portion. The flange portion may be placed in direct contact with the first sheet along the interface, while the tab portion may be inserted into a slot of the second sheet to contact the first sheet at the interface. The beam may be a laser or ion beam. The lower melting temperature sheet may be positioned farther from the source of the energy beam than the other sheets. The welded assembly may be a battery module, with the sheets being an interconnect member and battery tabs.

Abstract: A method for beam welding a multi-sheet work stack includes providing a reduced thickness feature in a first sheet, positioning the first sheet adjacent to a second sheet to define a first welding interface, and positioning a third sheet adjacent to the second sheet to define a second welding interface. A laser or electron beam is directed through the first sheet at the feature to form a fusion weld at one of the welding interfaces. A second beam may be directed onto the other interface to form a second fusion weld. Providing a reduced thickness feature in the first sheet may include forming the feature with the beam and mechanically pre-forming the feature. One of the interfaces may be pre-heated using the beam, and the beam may be split using a beam splitter to form multiple beams. A welded assembly formed via the method is also disclosed.

Abstract: A butt-welded joint includes a pair of steel plates, a first weld metal that is formed at a butting portion of the pair of steel plates from a first surface side of the pair of steel plates to a second surface side opposite the first surface side by irradiation of a first high-energy density beam from the first surface side, and a second weld metal that is formed by a second high-energy density beam to cover an end surface of the first surface side of the first weld metal. Here, a width W1 of the first weld metal on the first surface and a width W2 of the second weld metal on the first surface satisfy a following equation (1), and a depth from the first surface of the second weld metal is 2.0 mm to 10.0 mm. 1.2?W2/W1?3.

Abstract: A welding apparatus for an induction motor includes a fixture operable to support a rotor and rotate the rotor about an axis of rotation of the motor, and a welding head supported adjacent the fixture and operable to weld conductor bars located about the surface of the rotor to the first shorting ring when the fixture supports the rotor. A controller controls the fixture to selectively rotate the rotor. The controller moves the welding head, the fixture, or both, so that the welding head is in a welding position, and causes the welding head to weld the conductor bars to the first shorting ring while remaining in the welding position, with the rotor rotating to create a substantially circular weld path along the first shorting ring. In some embodiments, the conductor bars are welded to both shorting rings simultaneously. A method of welding an induction motor is also provided.

Abstract: A method and apparatus for fixturing an airfoil stub during linear friction welding are described. Critical clamping support structures are manufactured by a direct digital manufacturing process such as direct metal laser sintering to minimize time and expense of the process.

Abstract: The invention relates to a method for joining objects made of metal, plastic or ceramic by means of heat input such as soldering or welding, wherein materials such as particles, in particular nanoparticles, elements, atoms, molecules or ions are introduced into the joint. It is proposed according to the invention that a gas stream brings gaseous compounds to the joint which decompose at elevated temperature and deposit particles.

Abstract: A method of welding alloys having directionally-solidified grain structure. The methods improve the weldability of these alloys by creating a localized region of fine grain structure, wherein the welding occurs in these localized regions. The localized regions are formed by applying strain energy using a variety of different methods, such as by hammer peening, laser peening or sand blasting. Then, a heat treatment step may be used to create recrystallized grains having the fine grain structure. The region of fine grain structure provides better weldability.

Abstract: A radial-flow plate heat exchanger (5) embedded in the catalytic bed of an isothermal chemical reactor (1) has heat exchange plates (10) comprising fluid passages (13) between a first metal sheet (20) and a second metal sheet (21) joined by perimeter weld seams (23) on a first surface (A) of the plate, a feeding channel (14) and a collecting channel (15) for the heat exchange fluid are formed with suitable metal sheets which are seam welded (25) directly to the opposite surface (B) of the plate, this structure allows the manufacturing of the plate (10) with an automated seam welding process, such as laser beam welding.

Abstract: In a method for beam welding on components with a laser beam or electron beam generated by a beam source, the heat treatment of the welded component required to remove stresses is integrated into the welding process. In a work cycle combined with the welding process, a regulated heat supply to a selected region takes place, according to its residual heat resulting from the welding process and the predicted stresses in that region, using the residual heat remaining from the welding process following the welding process from the same or other beam source(s). The welding region is cooled in a controlled manner, so that welded components which are likely to be subject to high stress in use, provided for example for a aircraft engine, can be made available without inherent stresses and with the desired microstructure in a single—combined—work step.

Abstract: A welding method is provided which makes it possible to obtain a joint body having a sufficient strength by selecting a metal glass and a crystalline metal having given conditions. According to the present invention, there is provided a welding method of applying energy to an interface where a metal glass and a crystalline metal make contact with each other or to the metal glass near the interface, of forming a molten layer by heating and melting the metal glass and of performing welding, in which the molten layer after the metal glass and the crystalline metal have been joined together has a glass formation ability, the metal glass has a glass formation ability in which a nose time of a TTT curve when a solid of the metal glass is reheated is 0.

Abstract: Conventional welding methods have the disadvantage of producing worse welded joints at the beginning of the process than in the later course of the method. The method in question uses an initializing plate on which the welding process is begun and then once a consistent quality can be achieved for the welded joint continues onto the points for repair.

Abstract: A method of repairing an aperture and adjacent defect in a part which is started by removing one or more defects adjacent an aperture in a base material. The material is removed to create a weld seam that extends past an area of high stress concentration on the aperture. An insert of material containing a profile that corresponds to the profile of the base material removed adjacent the aperture and a combination top and runoff plate that encompasses the insert of material are provided. A backing plate is inserted underneath the combination top and runoff plate and insert such that there remains an air space between the backing plate and the combination plate which prevents the combination plate from becoming fused to the backing plate during a welding process. The insert is welded to the base material, and the backing plate is removed. Excess material is removed from the insert to obtain an aperture containing a profile essentially the same as the profile of the aperture prior to initiating the repair.

Abstract: A method of manufacturing an orthopaedic implant device having a porous outer surface is described. In one embodiment, the implant device includes a porous layer, an intermediate layer, and a solid substrate. The porous layer is preferably bonded to the intermediate layer by cold isostatic pressing. The intermediate layer is preferably bonded by vacuum welding to the solid substrate such that the porous layer forms at least a portion of the outer surface of the orthopaedic implant device. Preferably, a diffusion bond is created between the bonded intermediate layer and the solid substrate by hot isostatic pressing. In another embodiment, a porous layer is created on an outer surface of a solid layer by selective melting. Preferably, the solid layer is bonded to the solid substrate such that the porous layer forms at least a portion of the outer surface of the orthopaedic implant device.

Abstract: The invention relates to a tubular cored electrode for producing a high-strength fusion-welded connection and relates to a method for producing tubular cored electrodes with a diameter of less than 2 mm. In order to avoid an oxidation and water absorption of the filler flux and to retain the original thermal reaction potentials of the mineral constituents thereof, according to the invention the tubular cored electrode is characterized in that the cold formed metal tube has in the longitudinal direction a tight fusion welded connection or a weld seam, which has a smaller weld penetration than corresponds to the tube wall thickness and in this manner a spacing of the metal bond of the tube wall towards the flux core is formed.

Abstract: A shell rotor assembly for use in a control moment gyroscope is disclosed herein. The shell rotor assembly includes, but is not limited to, a first shell member having a first wall portion and a first rim portion formed integrally with one another and a second shell member having a second wall portion and a second rim portion formed integrally with one another. The first rim portion and the second rim portion are attached to one another.

Abstract: A method of manufacturing a fibre reinforced metal matrix composite article, the method comprises forming a first metal component, forming a second metal component and forming at least one fibre preform comprising at least one metal coated fibre. The metal at least one first portion of the at least one metal coated fibre of the at least one fibre preform is bonded to the metal at least one second portion of the at least one metal coated fibre of the at least one fibre preform to hold the at least one fibre in position. The at least one fibre preform is placed between the first metal component and the second metal component. The second metal component is sealed to the first metal component, and heat and pressure is applied such as to consolidate the at least one fibre preform and to diffusion bond the metal on the fibre of the at least one fibre preform, the first metal component and the second metal component to form a unitary composite article. The bonding comprises ultrasonic welding.