Rate Control Patents (Class 219/121.42)
  • Patent number: 10734197
    Abstract: A plasma process apparatus that utilizes plasma so as to perform a predetermined process on a substrate, and includes a process chamber that houses a substrate subjected to the predetermined plasma process; a microwave generator; a dielectric window attached to the process chamber and provided with a concave portion provided at an outer surface of the dielectric window opposite to the process chamber and a through hole penetrating the dielectric window to the process chamber; a microwave transmission line; and a first process gas supplying portion including a gas conduit including a first portion provided at a front end and a second portion having a larger diameter than the first portion, the gas conduit being inserted from outside of the process chamber such that the first portion is inserted in the through hole and the second portion is inserted in the concave portion.
    Type: Grant
    Filed: December 18, 2017
    Date of Patent: August 4, 2020
    Assignee: Tokyo Electron Limited
    Inventor: Masahide Iwasaki
  • Patent number: 9824866
    Abstract: Method for carrying out plasma processing on a wafer under Run-to-Run control by using a plasma processing apparatus having a plasma processing chamber, a process monitor which monitors a condition in the plasma processing chamber, and an actuator which controls parameters which are constituent elements of a plasma processing condition. The method includes the steps of making one of the parameters a (N?1)th manipulated variable, calculating a first difference between a process monitor value in the plasma processing obtained by the process monitor and a desired value of the process monitor value in the plasma processing, calculating a correction amount of the (N?1)th manipulated variable on the basis of the first difference and a previously obtained correlation between the process monitor value in the plasma processing and the (N?1)th manipulated variable, wherein N is a natural number equal to or larger than 2.
    Type: Grant
    Filed: August 1, 2014
    Date of Patent: November 21, 2017
    Assignee: HITACHI HIGH-TECHNOLOGIES CORPORATION
    Inventors: Akira Kagoshima, Daisuke Shiraishi, Yuji Nagatani
  • Patent number: 8987628
    Abstract: An arc welder including an integrated monitor is disclosed. The monitor is capable of monitoring variables during a welding process and weighting the variables accordingly, quantifying overall quality of a weld, obtaining and using data indicative of a good weld, improving production and quality control for an automated welding process, teaching proper welding techniques, identifying cost savings for a welding process, and deriving optimal welding settings to be used as pre-sets for different welding processes or applications.
    Type: Grant
    Filed: October 3, 2013
    Date of Patent: March 24, 2015
    Assignee: Lincoln Global, Inc.
    Inventors: Joseph A. Daniel, Bruce J. Chantry
  • Patent number: 8513563
    Abstract: In a plasma processing apparatus, a first electrode is attached to a grounded evacuable processing chamber via an insulating material or a space and a second electrode disposed in parallel with the first electrode spaced apart therefrom in the processing chamber, the second electrode supporting a target substrate to face the first electrode. A first radio frequency power supply unit applies a first radio frequency power of a first frequency to the second electrode, and a second radio frequency power supply unit applies a second radio frequency power of a second frequency lower than the first frequency to the second electrode. Further, a processing gas supply unit supplies a processing gas to a processing space formed by the first and the second electrode and a sidewall of the processing chamber. Moreover, an inductor electrically is connected between the first electrode and a ground potential.
    Type: Grant
    Filed: February 23, 2012
    Date of Patent: August 20, 2013
    Assignee: Tokyo Electron Limited
    Inventors: Naoki Matsumoto, Chishio Koshimizu, Yoshinobu Hayakawa, Hidetoshi Hanaoka, Manabu Iwata, Satoshi Tanaka
  • Publication number: 20120152914
    Abstract: A plasma processing apparatus includes: a process chamber which accommodates a substrate to be processed; a lower electrode disposed in the process chamber; an upper electrode including an electrode plate that is detachable and discharges a process gas inside the form of shower into the process chamber; a gas supply unit including a central pipe and a edge pipe for supplying the process gas to the upper electrode; a first high frequency power source which applies high frequency power for plasma generation to the lower electrode; pressure indicators which detect pressures inside gas supply pipes; and a controller which measures a degree of consumption of the electrode plate based on the pressures detected by the pressure indicators and calculates a variation in process rate resulting due to the consumption of the electrode plate to adjust process conditions to resolve the variation in process rate.
    Type: Application
    Filed: December 14, 2011
    Publication date: June 21, 2012
    Applicant: TOKYO ELECTRON LIMITED
    Inventor: Shin MATSUURA
  • Patent number: 8138445
    Abstract: In a plasma processing apparatus, a first electrode is attached to a grounded evacuable processing chamber via an insulating material or a space and a second electrode disposed in parallel with the first electrode spaced apart therefrom in the processing chamber, the second electrode supporting a target substrate to face the first electrode. A first radio frequency power supply unit applies a first radio frequency power of a first frequency to the second electrode, and a second radio frequency power supply unit applies a second radio frequency power of a second frequency lower than the first frequency to the second electrode. Further, a processing gas supply unit supplies a processing gas to a processing space formed by the first and the second electrode and a sidewall of the processing chamber. Moreover, an inductor electrically is connected between the first electrode and a ground potential.
    Type: Grant
    Filed: March 30, 2007
    Date of Patent: March 20, 2012
    Assignee: Tokyo Electron Limited
    Inventors: Naoki Matsumoto, Chishio Koshimizu, Yoshinobu Hayakawa, Hidetoshi Hanaoka, Manabu Iwata, Satoshi Tanaka
  • Patent number: 7693587
    Abstract: Methods and apparatus are described for control of friction at the nanoscale. A method of controlling frictional dynamics of a plurality of particles using non-Lipschitzian control includes determining an attribute of the plurality of particles; calculating an attribute deviation by subtracting the attribute of the plurality of particles from a target attribute; calculating a non-Lipschitzian feedback control term by raising the attribute deviation to a fractionary power ?=(2m+1)/(2n+1) where n=1, 2, 3 . . . and m=0, 1, 2, 3 . . . , with m strictly less than n and then multiplying by a control amplitude; and imposing the non-Lipschitzian feedback control term globally on each of the plurality of particles; imposing causes a subsequent magnitude of the attribute deviation to be reduced.
    Type: Grant
    Filed: February 3, 2004
    Date of Patent: April 6, 2010
    Assignee: UT-Battelle, LLC
    Inventors: Jacob Barhen, Yehuda Y. Braiman, Vladimir Protopopescu
  • Patent number: 7297892
    Abstract: A controllable heat source, such as a laser or flame torch, can be used to pre-heat a portion of the surface of a workpiece, such as a glass optic or semiconductor wafer. Reactive atom plasma (RAP) processing can be used to modify the pre-heated surface portion, as the pre-heated material will more readily chemically combine with the atomic radicals of the precursor in the plasma. A RAP torch, such as an ICP plasma torch, MIP plasma torch, or flame torch, can be used to shape, polish, etch, planarize, deposit, chemically modify and/or redistribute material on the surface of the workpiece. The material modified by the torch can substantially correspond to the pattern or portion of the surface that was pre-heated by the heat source. This description is not intended to be a complete description of, or limit the scope of, the invention. Other features, aspects, and objects of the invention can be obtained from a review of the specification, the figures, and the claims.
    Type: Grant
    Filed: August 6, 2004
    Date of Patent: November 20, 2007
    Assignee: RAPT Industries, Inc.
    Inventors: Jude Kelley, Jeffrey W. Carr, Peter S. Fiske
  • Patent number: 6888094
    Abstract: A plasma processing method of processing a substrate by controlling the application of a bias to the substrate independently of generation of plasma. The method includes modulating periodically an output value of a high-frequency voltage applied to a substrate base and changing a duty ratio of the periodic modulation for one of each processed substrate and for each of a plurality of processed substrates. The duty ratio is defined as a ratio of a sub-period of a period of the period modulation, during which a large voltage of the output value of the high-frequency voltage is applied, to the period of the periodic modulation.
    Type: Grant
    Filed: February 20, 2004
    Date of Patent: May 3, 2005
    Assignee: Hitachi High-Technologies Corporation
    Inventors: Tetsuo Ono, Katsumi Setoguchi, Hideyuki Yamamoto
  • Publication number: 20040159639
    Abstract: A plasma processing method of processing a substrate by controlling the application of a bias to the substrate independently of generation of plasma. The method includes modulating periodically an output value of a high-frequency voltage applied to a substrate base and changing a duty ratio of the periodic modulation for one of each processed substrate and for each of a plurality of processed substrates. The duty ratio is defined as a ratio of a sub-period of a period of the period modulation, during which a large voltage of the output value of the high-frequency voltage is applied, to the period of the periodic modulation.
    Type: Application
    Filed: February 20, 2004
    Publication date: August 19, 2004
    Inventors: Tetsuo Ono, Katsumi Setoguchi, Hideyuki Yamamoto
  • Patent number: 6747239
    Abstract: A plasma processing apparatus having a process chamber to process specimens; a status detecting unit for detecting the internal processing status of the process chamber and outputting a plurality of signals; and a signal converting unit for extracting an arbitrary number of signal processing filters from a signal filter database using a signal filter selector and creating an arbitrary number of device status signals. The signal converting unit creates fewer effective device status signals of a time series from the output signals.
    Type: Grant
    Filed: May 14, 2003
    Date of Patent: June 8, 2004
    Assignee: Hitachi, Ltd.
    Inventors: Junichi Tanaka, Hiroyuki Kitsunai, Ryoji Nishio, Seiichiro Kanno, Hideyuki Yamamoto
  • Patent number: 6700090
    Abstract: Plasma is generated in a vacuum processing apparatus and a high-frequency voltage is applied to a lower electrode on which a wafer is placed. The high-frequency voltage applied to the lower electrode is subjected to periodical on-off modulation, the on-off duty ratio of which is determined for each wafer or each plurality of wafers, to carry out plasma processing on the wafer. As a result, in the plasma processing carried out on the wafer, the wafer is fabricated with a high degree of reproducibility by suppressing variations in fabricated-line dimension from wafer to wafer without decreasing the throughput.
    Type: Grant
    Filed: August 28, 2002
    Date of Patent: March 2, 2004
    Assignee: Hitachi High-Technologies Corporation
    Inventors: Tetsuo Ono, Katsumi Setoguchi, Hideyuki Yamamoto
  • Publication number: 20040035837
    Abstract: A method for controlling the non-uniformities of plasma-processed semiconductor wafers by supplying the plasma with two electrical signals: a primary electrical signal that is used to excite the plasma, and a supplemental electrical signal. The supplemental signal may be composed of a plurality of electrical signals, each with a frequency harmonic to that of the primary signal. The phase of the supplemental signal is controlled with respect to the phase of the primary signal. By adjusting the parameters of the supplemental signal with respect to the primary signal, the user can control the parameters of the resultant plasma and, therefore, control the non-uniformities induced in the semiconductor wafer.
    Type: Application
    Filed: July 3, 2003
    Publication date: February 26, 2004
    Applicant: Tokyo Electron Limited
    Inventors: Andrej S. Mitrovic, Jovan Jevtic, Richard Parsons, Murray D. Sirkis
  • Publication number: 20030201256
    Abstract: Plasma is generated in a vacuum processing apparatus and a high-frequency voltage is applied to a lower electrode on which a wafer is placed. The high-frequency voltage applied to the lower electrode is subjected to periodical on-off modulation, the on-off duty ratio of which is determined for each wafer or each plurality of wafers, to carry out plasma processing on the wafer. As a result, in the plasma processing carried out on the wafer, the wafer is fabricated with a high degree of reproducibility by suppressing variations in fabricated-line dimension from wafer to wafer without decreasing the throughput.
    Type: Application
    Filed: August 28, 2002
    Publication date: October 30, 2003
    Inventors: Susumu Tauchi, Masanori Kadotani, Muneo Furuse, Motohiko Yoshigai
  • Patent number: 6552296
    Abstract: An improved toroidal low-field plasma source allows plasma ignition within a wider range of gas conditions than permitted by prior art plasma sources. Power efficiency of the plasma source is improved by automatically adjusting the power delivered to the plasma based on the load to the power supply. The plasma source can be operated over a wider pressure range than allowed by prior art plasma sources. The plasma source can be operated so as to increase the output of atomic species from the source. The plasma source can be operated to increase the etch rate of organic materials. The plasma source can efficiently remove hazardous gas compounds from effluent gas streams by converting them into scrubbable products.
    Type: Grant
    Filed: September 17, 2001
    Date of Patent: April 22, 2003
    Assignee: Applied Science and Technology, Inc.
    Inventors: Donald K. Smith, Xing Chen, William M. Holber, Eric Georgelis
  • Patent number: 6392187
    Abstract: An apparatus and method which uses a plasma having a density gradient in order to accelerate ions, thereby producing a flow of energetic ions and neutral parties. The plasma gradient is produced by applying a non-uniform magnetic field to the plasma and/or providing non-uniform RF power to the plasma. Since the voltage within a plasma (i.e. the plasma potential) is dependent upon the density of the plasma, the plasma gradient produces an electric field within the plasma, which can be used to accelerate ions e.g., toward a substrate. This technique produces accelerated particles of lower energy than conventional systems, thereby causing less damage to a work piece being processed. In addition, since the ions accelerated by the apparatus have lower speeds than those accelerated by conventional systems, a larger proportion of the ions having time to recombine with free electrons before striking the work piece being processed.
    Type: Grant
    Filed: May 9, 2000
    Date of Patent: May 21, 2002
    Assignee: Tokyo Electron Limited
    Inventor: Wayne L. Johnson
  • Patent number: 6288357
    Abstract: A method and apparatus is presented for planarizing or polishing workpiece surfaces using an ion beam in the presence of a radio frequency generated plasma. A workpiece is placed in a holder within a vacuum chamber equipped with a radio frequency inductive plasma generator. The workpiece surface is exposed to a source of energetic ions, the chamber is filled with gas, and the gas is ionized with radio frequency energy to form inductive plasma that surrounds the workpiece. An ion beam mounted above the workpiece scans the workpiece surface with sufficient energy to remove micro irregularities from the workpiece surface.
    Type: Grant
    Filed: February 10, 2000
    Date of Patent: September 11, 2001
    Assignee: SpeedFam-IPEC Corporation
    Inventor: Timothy S. Dyer
  • Patent number: 6215087
    Abstract: Microwave is introduced into a plasma chamber of a plasma processing apparatus and magnetic field is applied thereto to allow plasma generation gas to be placed in plasma state by the electron cyclotron resonance. This plasma is introduced into a film forming chamber of the plasma processing apparatus to allow film forming gas including compound gas of carbon and fluorine or compound gas of carbon, fluorine and hydrogen, and hydro carbon gas to be placed in plasma state. In addition, an insulating film consisting of fluorine added carbon film is formed by the film forming gas placed in plasma state.
    Type: Grant
    Filed: July 10, 1998
    Date of Patent: April 10, 2001
    Assignee: Tokyo Electron Limited
    Inventors: Takashi Akahori, Masaki Tozawa, Yoko Naito, Risa Nakase, Osamu Yokoyama, Shuichi Ishizuka, Shunichi Endo, Masahide Saito, Takeshi Aoki, Tadashi Hirata