Methods Patents (Class 219/121.44)
  • Publication number: 20100155376
    Abstract: A method and apparatus for a plasma torch system having a plasma torch tip configuration that includes a nozzle, an electrode, and a control unit for controlling a composition of the shield gas flow, such that while cutting the contour the shield gas flow comprises a first shield gas composition and while cutting the hole the shield gas flow comprises a second shield gas composition.
    Type: Application
    Filed: December 22, 2008
    Publication date: June 24, 2010
    Applicant: Hypertherm, Inc.
    Inventors: Jon W. Lindsay, Guy T. Best
  • Publication number: 20100159712
    Abstract: A method of modifying the heat transfer coefficient profile of an electrostatic chuck by configuring the areal density of a mesa configuration of an insulating layer of the chuck is provided. A method of modifying the capacitance profile of an electrostatic chuck by adjustment or initial fabrication of the height of a mesa configuration of an insulating layer of the chuck is further provided. The heat transfer coefficient at a given site can be measured by use of a heat flux probe, whereas the capacitance at a given site can be measured by use of a capacitance probe. The probes are placed on the insulating surface of the chuck and may include a plurality of mesas in a single measurement. A plurality of measurements made across the chuck provide a heat transfer coefficient profile or a capacitance profile, from which a target mesa areal density and a target mesa height are determined.
    Type: Application
    Filed: November 30, 2005
    Publication date: June 24, 2010
    Inventor: Robert Steger
  • Publication number: 20100155377
    Abstract: An automated method for cutting a plurality of hole features using a plasma arc torch system can be implemented on a computer numerical controller. The automated method can include the steps of: a) cutting a lead-in for a hole feature using a lead-in command speed based on a diameter of that hole feature and b) cutting a perimeter for the hole feature using a perimeter command speed greater than the corresponding lead-in command speed for the hole feature. The automated method can also include the step c) of repeating steps a) and b) for each additional hole feature having a same diameter or a different diameter.
    Type: Application
    Filed: September 11, 2009
    Publication date: June 24, 2010
    Applicant: Hypertherm, Inc.
    Inventors: Jon W. Lindsay, Guy T. Best, Peter V. Brahan, Gregory S. Wilson
  • Publication number: 20100140429
    Abstract: Arrangements and methods for connecting and mounting decorative ornaments, for example, beads, crystals, or gems, are disclosed. The arrangements and methods are particularly useful in mounting ornaments in decorative fixtures, such as chandeliers. In one aspect, an arrangement is provided that includes a first ornament having two mounting apertures and a second ornament having at least one mounting aperture; and at least one connector for connecting the first ornament to the second ornament whereby when hung the two apertures of the first ornament are laterally disposed from each other. Multiple pre-formed connectors are disclosed for use in connecting ornaments, such as ornament chains. Mounting hooks, mounting devices, and mounting arrangements are also provided for attaching ornaments to a support, for instance, mounting devices fabricated from thin plate, for example, by laser cutting.
    Type: Application
    Filed: December 7, 2009
    Publication date: June 10, 2010
    Applicant: SCHONBEK WORLDWIDE LIGHTING INC.
    Inventors: Georg BAYER, Andrew J. SCHONBEK, Carl TAVANO, Robin JARVIS, Daniel TUCKER, Timothy PATNODE
  • Patent number: 7709765
    Abstract: A thermal processing system includes a thermal torch for processing a workpiece, a power supply for providing power to the thermal torch, a positioning system for relatively moving the thermal torch and the workpiece, a controller for controlling the thermal processing system, and a deterministic-based communication network, such as, for example, a network which operates using SERCOS. The deterministic-based communications network connects at least the controller, the power supply, and the positioning system of the thermal processing system together.
    Type: Grant
    Filed: December 28, 2005
    Date of Patent: May 4, 2010
    Assignee: Hypertherm, Inc.
    Inventors: Tate S. Picard, Gregory S. Wilson, Jeffery L. Peterson
  • Publication number: 20100018954
    Abstract: In general, the present invention provides a method of piercing a workpiece with a plasma arc torch of the type having a plasma gas flow path for directing a plasma gas through the torch and a secondary gas flow path for directing a secondary gas through the torch. The method comprises directing a flow of shield gas along a distal end portion of the plasma arc torch to deflect metal spatter generated from the piercing, and ramping a current provided to the plasma arc torch along a profile during piercing and controlling current ramp parameters as a function of a thickness of the workpiece and an operating current level, wherein the current ramp parameters comprise a length of time, a ramp rate, a shape factor, and a modulation.
    Type: Application
    Filed: July 28, 2008
    Publication date: January 28, 2010
    Applicant: Thermal Dynamics Corporation
    Inventors: Nakhleh Hussary, Thierry Renault, Christopher J. Conway
  • Patent number: 7638727
    Abstract: Methods and apparatus for plasma-assisted heat treatments are provided. The method can include initiating a heat treating plasma within a cavity (14) by subjecting a gas to electromagnetic radiation in the presence of a plasma catalyst (70), heating the object by exposing the object to the plasma, and maintaining exposure of the object to the plasma for a sufficient period to alter at least one material property of the object.
    Type: Grant
    Filed: May 7, 2003
    Date of Patent: December 29, 2009
    Assignee: BTU International Inc.
    Inventors: Satyendra Kumar, Devendra Kumar, Michael L. Dougherty
  • Publication number: 20090266799
    Abstract: The invention relates to a method for operation of a steam plasma burner (6), comprising a cathode (22) and an anode (24) in the form of a nozzle (23) for machining a workpiece (20), wherein during the operation a current is applied between the cathode (22) and the anode (24) and/or the workpiece (20) by means of a power supply (2). After starting a pilot arc between the cathode (22) and the anode (24) by approaching the steam plasma burner (6) to the workpiece (20), a working arc is formed between the cathode (22) and the workpiece (20) and the pilot arc is extinguished by switching off the power supply (2) to the anode (24) and the current increased to a given working current. In order to achieve an optimal operation of a steam plasma burner, the voltage (UUE) between the cathode (22) and the workpiece (20) is monitored during working operation and the power supply (2) reconnected to the anode (24) to reform the pilot arc when the voltage (UUE) exceeds a threshold (IUEs).
    Type: Application
    Filed: September 6, 2006
    Publication date: October 29, 2009
    Inventors: Heribert Pauser, Alexander Speigner, Andreas Starzengruber, Max Stöger
  • Publication number: 20090200276
    Abstract: The invention relates to a water-vapor plasma torch (7) for cutting a workpiece (21), comprising a feed line (8) for a liquid (9), a heating device (22), and an evaporator (23) for forming a gas (20) from the liquid (9), a cathode (24) detachably connected to a movably mounted piston rod (25), and a nozzle (26) with an outlet opening (27) for the gas (20), as well as to a wear-detection and process-control method to be used with such a water-vapor plasma torch (7). To create such a water-vapor plasma torch (7) including wearing-part detection, at least one temperature sensor (28) is arranged within the piston rod (25), said temperature sensor being connected to a control unit (4), so that a wear of the cathode (24) and the nozzle (26) can be concluded from the temperature values detected, and that the control of the water-vapor plasma cutting process is influenceable.
    Type: Application
    Filed: September 14, 2007
    Publication date: August 13, 2009
    Inventors: Walter Mitterhumer, Heribert Pauser
  • Patent number: 7560657
    Abstract: Methods and apparatus are provided for plasma-assisted processing multiple work pieces in a manufacturing line. In one embodiment, the method can include placing the work pieces in movable carriers, moving the carriers on a conveyor into an irradiation zone, flowing a gas into the irradiation zone, igniting the gas in the irradiation zone to form a plasma (e.g., by subjecting the gas to electromagnetic radiation in the presence of a plasma catalyst), sustaining the plasma for a period of time sufficient to at least partially plasma process at least one of the work pieces in the irradiation zone, and advancing the conveyor to move the at least one plasma-processed work piece out of the irradiation zone. Various types of plasma catalysts are also provided.
    Type: Grant
    Filed: May 7, 2003
    Date of Patent: July 14, 2009
    Assignee: BTU International Inc.
    Inventors: Michael L. Dougherty, Sr., Devendra Kumar, Satyendra Kumar
  • Publication number: 20090159571
    Abstract: Systems and methods are provided for a torch power system having a high power density. In one embodiment, a system is provided that includes a torch power unit having a compressor and power electronics that include one or more power converters, wherein the torch power unit has a power output density of at least 2 watts per cubic inch, 80 watts per pound, or a combination thereof. A power conversion assembly for a torch power unit is provided that includes a single circuit board, a torch power converter mounted on the single circuit board, and a non-torch power converter mounted on the single circuit board. An electrical torch system is also provided that includes a circuit board and a power converter coupled to the circuit board, wherein the power converter includes a planar transformer, a foil wound transformer, or a combination thereof.
    Type: Application
    Filed: December 19, 2007
    Publication date: June 25, 2009
    Applicant: ILLINOIS TOOL WORKS, INC.
    Inventor: Anthony Van Bergen Salsich
  • Patent number: 7491908
    Abstract: A plasma processing device comprises a chamber capable of maintaining an atmosphere depressurized less than atmospheric pressure, a transfer pipe connected to the chamber, a gas introduction mechanism for introducing a gas into the transfer pipe, and a microwave supply source for introducing a microwave from outside to inside of the transfer pipe. The plasma processing device can form a plasma of the gas in the transfer pipe and perform plasma processing on a workpiece placed in the chamber. The transfer pipe is connected to have an opening in an inner wall of the chamber, the inner wall being generally perpendicular to a major surface of the workpiece. The workpiece is not provided on direct line of sight from the plasma.
    Type: Grant
    Filed: August 6, 2004
    Date of Patent: February 17, 2009
    Assignee: Shibaura Mechatronics Corporation
    Inventor: Yoshinori Iino
  • Publication number: 20090039059
    Abstract: A thermal processing torch can include a torch housing having a head portion pivotally coupled relative to a body portion with a joint portion. The torch also can include a pivotal connector simultaneously pivoting about a common axis with the joint portion of the torch housing. The pivotal connector can include an electrically conductive wall conducting an electrical current between the body portion of the torch housing and the head portion of the torch housing. The pivotal connector can also include a passage provide a processing gas between the body portion of the torch housing and the head portion of the torch housing.
    Type: Application
    Filed: August 6, 2008
    Publication date: February 12, 2009
    Applicant: Hypertherm, Inc.
    Inventors: Peter J. Twarog, Brett Andrew Hansen
  • Publication number: 20090032503
    Abstract: The invention pertains to a thermal cutting method, in which a cutting gas is introduced into a cutting nozzle and guided onto the work piece to be processed by means of the cutting nozzle, and in which the volumetric flow rate of the cutting gas is at least reduced in a periodically repeating fashion, wherein the invention is characterized in that the method is carried out with a periodicity that has a frequency between 700 Hz and 8000 Hz.
    Type: Application
    Filed: July 14, 2008
    Publication date: February 5, 2009
    Inventor: Wolfgang DANZER
  • Publication number: 20090026179
    Abstract: The invention pertains to a thermal cutting method, in which a cutting gas is introduced into a cutting nozzle and guided onto the work piece to be processed by means of the cutting nozzle, wherein the invention is characterized in that multiple changes of the cutting gas composition are realized during the cutting process.
    Type: Application
    Filed: July 14, 2008
    Publication date: January 29, 2009
    Inventors: Wolfgang DANZER, Ernst Miklos
  • Patent number: 7482550
    Abstract: An electrode assembly for a plasma reaction chamber used in semiconductor substrate processing. The assembly includes an upper electrode, a backing member attachable to an upper surface of the upper electrode, and an outer ring. The outer ring surrounds an outer surface of the backing member and is located above the upper surface of the upper electrode.
    Type: Grant
    Filed: February 2, 2007
    Date of Patent: January 27, 2009
    Assignee: Lam Research Corporation
    Inventors: Dean J. Larson, Daniel Brown, Saurabh J. Ullal
  • Publication number: 20080302767
    Abstract: A plasma cutting machine cuts stainless steel with good quality. An inactive gas (nitrogen) is supplied as a plasma gas, and a combustible gas (propane) having a specific gravity higher than that of air and having a reducing ability or a mixed gas of the combustible gas (propane) and an inactive gas (nitrogen) is supplied as an assist gas to a plasma torch. The combustible gas (propane) contained in the assist gas is not supplied in the pre-flow interval and after-flow interval, and is supplied only in the plasma arc generation interval.
    Type: Application
    Filed: June 2, 2005
    Publication date: December 11, 2008
    Applicant: KOMATSU INDUSTRIES CORPORATION
    Inventors: Yoshihiro Yamaguchi, Kazuhiro Kuraoka
  • Patent number: 7432468
    Abstract: A microwave plasma processing apparatus 100 allows microwaves, passed through a plurality of slots 37, to be transmitted through a plurality of dielectric parts 31 supported by beams 26, raises a gas to plasma with the transmitted microwaves and processes a substrate G with the plasma. The beams 26 are made to project out toward the substrate so as to ensure that the plasma electron density Ne around the ends of the beams 26 is equal to or greater than a cutoff plasma electron density Nc. The projecting beams 26 inhibits interference attributable to surface waves generated with the electrical field energy of microwaves transmitted through adjacent dielectric parts 31 and interference attributable to electrons and ions propagated through the plasma generated under a given dielectric part 31 to reach the plasma generated under an adjacent dielectric part as the plasma generated under the individual dielectric parts 31 is diffused.
    Type: Grant
    Filed: March 30, 2007
    Date of Patent: October 7, 2008
    Assignees: Tokyo Electron Limited, Tohoku University
    Inventors: Shinsuke Oka, Takahiro Horiguchi, Kazuaki Nishimura, Masayuki Kitamura, Tadahiro Ohmi, Masaki Hirayama
  • Patent number: 7432470
    Abstract: Methods and apparatus are provided for igniting, modulating, and sustaining a plasma for various plasma processes and treatments. Such treatments include cleaning and sterilizing parts. In some embodiments, a plasma is ignited by subjecting a gas in a multi-mode processing cavity to electromagnetic radiation having a frequency between about 1 MHz and about 333 GHz in the presence of a plasma catalyst. A part can be cleaned by, for example, inserting hydrogen into the plasma and exposing the part to the hydrogen-enriched plasma. A part can be sterilized by heating the part with the plasma.
    Type: Grant
    Filed: March 17, 2006
    Date of Patent: October 7, 2008
    Assignee: BTU International, Inc.
    Inventors: Satyendra Kumar, Devendra Kumar, Dominique Tasch, Raimund Stroebel
  • Patent number: 7397013
    Abstract: A plasma spray device is provided. The plasma spray device includes a plasma chamber region for having a plasma formed and a throat region coupled to the plasma chamber region. The throat region has an end surface and an axial bore. The axial bore is formed substantially along a longitudinal axis of the throat region, and has a non-circular cross-sectional shape. The axial bore at the end surface is for ejecting a plasma stream. The axial bore may include a plurality of grooves formed substantially along the longitudinal axis of the throat region. The cross-sectional shape of the axial bore may alternatively be defined by a plurality of overlapping substantially circular lobes. The plasma stream has a flow that is lineated before the plasma stream is ejected from the axial bore. The plasma stream has an overall particle pattern angle of less than about 50° after the plasma stream exits the axial bore.
    Type: Grant
    Filed: November 23, 2005
    Date of Patent: July 8, 2008
    Assignee: Heraeus Inc.
    Inventors: Charles Raymond Jones, Jason James Schellin
  • Publication number: 20080115862
    Abstract: The invention relates to a method for thermal cutting, wherein a cutting gas is piped into a cutting nozzle and guided on to a work piece to be processed by means of the cutting nozzle. According to the invention the cutting gas is at least reduced in a periodically repetitive manner wherein the time in which the cutting gas is guided onto the work piece in an undiminished manner is shorter than half of a period. In addition the invention relates to a corresponding device with a valve.
    Type: Application
    Filed: October 22, 2007
    Publication date: May 22, 2008
    Inventor: Wolfgang Danzer
  • Patent number: 7371992
    Abstract: A flame torch can be used to clean the surface of a contact-sensitive object, such as a glass optic, extremely thin workpiece, or semiconductor wafer by providing a reactive precursor gas to the feed gases of the torch. Reactive atom plasma processing can be used to clean the surface of a contaminant that chemically combines with the atomic radicals of the precursor without affecting the surface. The torch can also be used to modify the surface after cleaning, without transferring the object or engaging in any intermediate processing, by supplying a second reactive precursor that reacts with the surface itself. The flame torch can be used to shape, polish, etch, planarize, deposit, chemically modify and/or redistribute material on the surface of the object. This description is not intended to be a complete description of, or limit the scope of, the invention. Other features, aspects, and objects of the invention can be obtained from a review of the specification, the figures, and the claims.
    Type: Grant
    Filed: March 7, 2003
    Date of Patent: May 13, 2008
    Assignee: RAPT Industries, Inc.
    Inventor: Jeffrey W. Carr
  • Publication number: 20080045941
    Abstract: An apparatus and method for performing surgery using plasma is described. In one exemplary embodiment, the apparatus includes a radiofrequency signal generator, a conditioning network coupled to the radiofrequency signal generator, and a catheter coupled to the conditioning network, the catheter including at least one electrode, such that the conditioning network conditions radiofrequency energy produced by the radiofrequency signal generator to create plasma at the at least one electrode of the catheter.
    Type: Application
    Filed: August 13, 2007
    Publication date: February 21, 2008
    Inventor: Richard J. Fugo
  • Publication number: 20080023449
    Abstract: A system for providing a dynamically controlled plasma cutting system includes a plasma cutting system having a proportional valve and a sensing device arrangement and a controller connected to this arrangement. The system is configured to dynamically control gas flow in a plasma torch. The system measures gas pressure at a proportional valve and makes necessary gas pressure adjustments in the system by way of controlling a drive signal sent to the proportional valve to control gas flow.
    Type: Application
    Filed: June 8, 2007
    Publication date: January 31, 2008
    Inventors: Anthony V. Salsich, Joseph C. Schneider, James F. Ulrich
  • Patent number: 7309842
    Abstract: A monolithic microplasma source includes a dielectric substrate having an outer surface that is exposed to a time varying electric field. A gap layer is positioned on an inner surface of the dielectric substrate. A shield including a slit is positioned on the gap layer. A relief structure is formed in at least one of the gap layer and the dielectric substrate. The dimensions of the gap layer, the slit in the shield, and the relief structure are chosen so as to prevent a formation of a continuous film across the relief structure. A chamber containing a gas is positioned adjacent to the shield so that the gas is ionized to form a microplasma when an electric field is induced in the chamber by the incident time varying electric field.
    Type: Grant
    Filed: March 16, 2005
    Date of Patent: December 18, 2007
    Assignee: Verionix Incorporated
    Inventor: Frank C. Doughty
  • Patent number: 7173211
    Abstract: A device to place an incision into matter with a harmonious plasma cloud. A radiofrequency generator system produces pulsed or continuous electromagnetic waveform which is transmitted by an active transmitter incising electrode tip. This generated electromagnetic wave is utilized to initiate a plasma cloud with processes such as thermal ionization and a photoelectric effect which then trigger an Avalanche Effect for charged atomic particles at the surface of the active transmitter incising electrode tip. This electromagnetic wave is impedance matched, frequency matched, power matched and tuned to the plasma cloud in order to sustain and control a harmonious plasma cloud with reduced atomic particle turbulence and chaos. This harmonious plasma cloud forms a coating over the surface of the active transmitter electrode tip as well as acts to reduce the energy needed from the power amplifier of our plasma cutting device.
    Type: Grant
    Filed: February 1, 2005
    Date of Patent: February 6, 2007
    Assignee: RJF Holdings II, Inc.
    Inventors: Damian Coccio, Richard J. Fugo
  • Patent number: 7141755
    Abstract: The present invention provides an accelerated weathering test method, which gives the results having a high correlation with the results of natural exposure and can significantly reduce a test duration. An accelerated weathering test method for a coating film with a remote plasma apparatus, wherein it is possible to bring the interior of the remote plasma apparatus into a reduced pressure and introduce gas, for example oxygen gas, into the apparatus.
    Type: Grant
    Filed: February 26, 2003
    Date of Patent: November 28, 2006
    Assignee: Nippon Paint Co., Ltd.
    Inventors: Masahiko Akahori, Tetsurou Kajino, Minoru Umino, Harunori Gouji, Rie Tomita, Yasuhiro Shibata
  • Patent number: 7087855
    Abstract: Cutting quality of the product, in particular, hole cutting quality, in plasma arc cutting is improved. A control unit, which controls a plasma cutting apparatus for cutting a product from a plate material by moving a plasma torch at a cutting speed along a cutting path corresponding to the product shape to cut the plate material, while supplying an arc current and a plasma gas to the plasma torch and forming a plasma arc from a nozzle of the plasma torch to the plate material, conducts control so that, when a hole is cut, a cutting speed is lower, a value of the arc current value is smaller, and a plasma gas flow rate or pressure is less than those when a contour is cut.
    Type: Grant
    Filed: May 7, 2004
    Date of Patent: August 8, 2006
    Assignee: Komatsu Industries Corporation
    Inventors: Yoshihiro Yamaguchi, Tetsuya Kabata
  • Patent number: 7067762
    Abstract: A plasma cutting machine is provided in which a dross adhesion inhibitor is jetted from a plasma torch toward the cutting start position (piercing position) of the object material. A dross adhesion inhibitor supply flow path for feeding the dross adhesion inhibitor is connected to an assist gas feeding line in which an assist gas for assisting cutting of the object material with the plasma arc flows.
    Type: Grant
    Filed: November 25, 2003
    Date of Patent: June 27, 2006
    Assignee: Komatsu Industries Corporation
    Inventors: Yoshihiro Yamaguchi, Tetsuya Kabata, Kazuhiro Kuraoka, Takahiro Iriyama
  • Patent number: 7022935
    Abstract: The present invention is directed to a system including a plasma cutting torch having an output electrode and a plasma cutter starting circuit configured to generate a pilot arc at the output electrode.
    Type: Grant
    Filed: December 8, 2003
    Date of Patent: April 4, 2006
    Assignee: Illinois Tool Works Inc.
    Inventors: Tim A. Matus, Troy A. Sommerfeld, Joseph C. Schneider, James F. Ulrich
  • Patent number: 7015416
    Abstract: A method and a system for the plasma arc cutting of a workpiece with automatic adaptation of the characteristics of the plasma jet by making various corrections, simultaneously and in real time, to several parameters, including the cut path.
    Type: Grant
    Filed: September 24, 2002
    Date of Patent: March 21, 2006
    Assignee: La Soudure Autogène Française
    Inventor: Michel Delzenne
  • Patent number: 6933460
    Abstract: The invention relates to a method of treatment, in particular cleaning and/or heating, for a metal substrate (1) fed in a substantially continuous manner through a vacuum chamber (3), having a treatment zone in which an electric discharge (10), i.e. a plasma, and a magnetic field are produced in a gas maintained at a pressure below atmospheric pressure between at least the substrate (1), acting as an electrode, and at least one counter-electrode (9) to enable the substrate (1) to be bombarded by the ions produced in the electric discharge (10). This method is characterised in that a confining magnetic induction field is produced entirely around the substrate (1) in the treatment zone so that the electric discharge (10) is also confined entirely around the substrate (1) inside this treatment zone by the confinement of electrons released in the electric discharge (10).
    Type: Grant
    Filed: August 6, 2001
    Date of Patent: August 23, 2005
    Inventors: Pierre Vanden Brande, Alain Weymeersch
  • Patent number: 6933463
    Abstract: A main arc ignition method capable of extending lives of a plasma electrode and a nozzle. For this purpose, before or immediately after starting arc, a plasma torch is supplied with a plasma gas at least either at a lower flow rate or at lower gas pressure; the plasma gas is switched to a gas flow rate and gas pressure of a time of cutting a work, after pilot arc is ignited between an electrode and a nozzle, or after main arc is ignited between the electrode and the work; and when generation of the main arc between the electrode and the work is detected, a pilot current is interrupted promptly by a semiconductor switch which is interposed in series with a resistance, in a pilot current circuit that is connected to the nozzle and supplies the pilot current to the pilot arc.
    Type: Grant
    Filed: January 22, 2003
    Date of Patent: August 23, 2005
    Assignee: Komatsu Industries Corp.
    Inventors: Yoshihiro Yamaguchi, Takahiro Iriyama, Tetsuya Kabata
  • Patent number: 6914209
    Abstract: Not only damage to a nozzle caused by spatter generated during piercing is prevented but also the deterioration of the nozzle owing to a pilot arc is restrained, whereby the service life of the nozzle is significantly increased. To this end, the plasma torch is positioned at an initial level which is the distance between the plasma torch and a steel plate when generating a plasma arc to start piercing operation and which has been set equal to a cutting level which is the distance between the plasma torch and the steel plate when carrying out cutting operation. After generation of the plasma arc, the plasma torch is immediately raised to a piercing level which is more distant from the steel plate W than the initial level and piercing operation is performed at the piercing level. After completion of the piercing operation, the plasma torch is lowered to the cutting level to start cutting operation. Just after transfer from a pilot arc into a main arc, a pilot current is cut off by turning a transistor off.
    Type: Grant
    Filed: December 10, 2003
    Date of Patent: July 5, 2005
    Assignee: Komatsu Industries Corporation
    Inventors: Yoshihiro Yamaguchi, Tetsuya Kabata, Takahiro Iriyama
  • Patent number: 6867387
    Abstract: A device to place an incision into matter with a harmonious plasma cloud. A radiofrequency generator system produces pulsed or continuous electromagnetic waveform which is transmitted by an active transmitter incising electrode tip. This generated electromagnetic wave is utilized to initiate a plasma cloud with processes such as thermal ionization and a photoelectric effect which then trigger an Avalanche Effect for charged atomic particles at the surface of the active transmitter incising electrode tip. This electromagnetic wave is impedance matched, frequency matched, power matched and tuned to the plasma cloud in order to sustain and control a harmonious plasma cloud with reduced atomic particle turbulence and chaos. This harmonious plasma cloud forms a coating over the surface of the active transmitter electrode tip as well as acts to reduce the energy needed from the power amplifier of our plasma cutting device.
    Type: Grant
    Filed: June 10, 2003
    Date of Patent: March 15, 2005
    Inventors: Richard J. Fugo, Damian Coccio
  • Patent number: 6855907
    Abstract: A metal cutting process employs an apparatus including a cutting machine operable to cut two dimensional profiles in plates. The plates are transported to and from the cutting machine on carriages. The carriages are movable between a cutting, or burn position, an un-loading position, and a loading, or re-loading position along a path. The path forms a closed circuit, or loop. In the burn position the cutting machine is operable to cut profiles in the plates. Cutting on one carriage can occur while another carriage, or other carriages, are being loaded or unloaded, or both. The carriages can be cycled along the path repeatedly. The apparatus can include a de-coiling machine for un-coiling coils of steel sheet, and the process can include uncoiling a steel sheet directly onto one of the carriages. The process can also include cutting a steel sheet in a single piece to form the side of a large structure, such as a rail road car.
    Type: Grant
    Filed: December 29, 2000
    Date of Patent: February 15, 2005
    Assignee: National Steel Car Limited
    Inventors: Renato Bertuzzi, Gregory G. Rivers
  • Publication number: 20040211760
    Abstract: The invention relates to a plasma arc cutting process for cutting a metal workpiece, in which a dual-gas-flow torch fitted with an electrode with an emissive insert is used, the said torch delivering a central gas stream and an annular gas stream, the said annular stream being delivered peripherally to the central gas stream, characterized in that the central gas stream contains a hydrogen-nitrogen mixture and the peripheral gas stream contains carbon dioxide. The invention also relates to a unit comprising such a torch.
    Type: Application
    Filed: March 11, 2004
    Publication date: October 28, 2004
    Inventors: Michel Delzenne, Edmond Baillot
  • Patent number: 6787730
    Abstract: A device to place an incision into matter with a harmonious plasma cloud. A radiofrequency generator system produces pulsed or continuous electromagnetic waveform which is transmitted by an active transmitter incising electrode tip. This generated electromagnetic wave is utilized to initiate a plasma cloud with processes such as thermal ionization and a photoelectric effect which then trigger an Avalanche Effect for charged atomic particles at the surface of the active transmitter incising electrode tip. This electromagnetic wave is impedance matched, frequency matched, power matched and tuned to the plasma cloud in order to sustain and control a harmonious plasma cloud with reduced atomic particle turbulence and chaos. This harmonious plasma cloud forms a coating over the surface of the active transmitter electrode tip as well as acts to reduce the energy needed from the power amplifier of our plasma cutting device.
    Type: Grant
    Filed: October 31, 2001
    Date of Patent: September 7, 2004
    Inventors: Damian Coccio, Richard J. Fugo
  • Patent number: 6787731
    Abstract: The invention relates to apparatus for oxygen cutting pieces of steel. The cutter and trimmer members (5, 10) are positioned in such a manner that the cutting jet (6) is applied to the top face (1.1) of the piece (1) in a substantially vertical direction, while the trimming jet (12) is applied to the bottom face (1.2) of said piece in an oblique direction that remains pointed towards the outlet point (14) of the cutting jet (6), simultaneous cutting and trimming being performed by moving the cutter and trimmer members (5, 10) horizontally in synchronous manner. A sprayer member (11) is also provided for spraying fluid during the cutting process towards molten particles in order to reduce fume emissions.
    Type: Grant
    Filed: April 18, 2002
    Date of Patent: September 7, 2004
    Inventors: Guy Prioretti, Véronique Prioretti, Françoise Prioretti-Hacking, Jean-Michel Prioretti
  • Patent number: 6781086
    Abstract: A method of removing photoresist from a wafer or other substrate consists of ashing the photoresist only once the wafer is spaced a predetermined distance above a wafer stage in a process chamber, so that the photoresist is removed at once from all of the surfaces of the wafer. The wafer is heated to a temperature of 210° C. to 230° C. after it is positioned on the upper surface of the wafer stage. The heated wafer is then raised a distance of 9 mm to 11 mm above the upper surface of the wafer stage. At this time, process gas is introduced into the process chamber, and the process gas is converted into plasma. Thus, the plasma efficiently removes the photoresist all at once from the surfaces of the wafer.
    Type: Grant
    Filed: July 24, 2003
    Date of Patent: August 24, 2004
    Assignee: Samsung Electronics Co., Ltd.
    Inventor: Doo-Whan Choi
  • Patent number: 6772040
    Abstract: The invention features a centralized control architecture for a closely-coupled plasma arc system, in which the “intelligence” of the system is integrated into a single controller. The closely-coupled plasma arc system includes a power source, an automatic process controller and a torch-height controller, where each of these components individually has a closed-loop dynamic relationship with the controller.
    Type: Grant
    Filed: April 10, 2000
    Date of Patent: August 3, 2004
    Assignee: Hypertherm, Inc.
    Inventors: Tate S. Picard, Roger E. Young, Gregory S. Wilson, Ronald M. Huppe
  • Patent number: 6753495
    Abstract: A multi-axis machine method and apparatus for the control of the motion of a material processing device is disclosed. The device has supply element and the apparatus has a supply co-ordination element. The motion of the processing device can be co-ordinated with the motion of the apparatus such that the loading or twisting forces on the supply element is substantially reduced. The supply co-ordination element includes an angle drive mechanism and rotator housing assembly. An angle drive mechanism for setting the angle of a processing device, the mechanism includes a linear actuator connected to a rod and the rod is pivotally connected at a first end to the actuator and connected at a second end to a device support, the actuator being connected to the rod such that movement of the actuator causes the rod to move the processing device relative to the device support, in the device support.
    Type: Grant
    Filed: May 31, 2002
    Date of Patent: June 22, 2004
    Inventor: Murray Forlong
  • Publication number: 20040112875
    Abstract: With reliable application of a necessary amount of dross adhesion inhibitor to a cutting start position of an object material, adhesion and deposition of dross is prevented, improved productivity is attained by reducing the cycle time, and a reduction in the running cost as well as man power and improved reliability are achieved. To this end, a plasma cutting machine has a jetting means for jetting the dross adhesion inhibitor toward the cutting start position (piercing position) of the object material W from a plasma torch used for generating the plasma arc. This jetting means is constructed such that a dross adhesion inhibitor supply flow path for feeding the dross adhesion inhibitor is connected to an assist gas feeding line in which an assist gas for assisting cutting of the object material W carried out with the plasma arc flows after jetted along the plasma arc.
    Type: Application
    Filed: November 25, 2003
    Publication date: June 17, 2004
    Applicant: KOMATSU INDUSTRIES CORPORATION
    Inventors: Yoshihiro Yamaguchi, Tetsuya Kabata, Kazuhiro Kuraoka, Takahiro Iriyama
  • Patent number: 6657151
    Abstract: To uniformly generate plasma using microwaves in a processing vessel. To first to fourth feeding sections 141a to 141d which are evenly placed on the same plane perpendicular to an axial direction of a main coaxial line 123, four microwaves shifted in phase by 0°, 90°, 180°, and 270° are fed from first to fourth microwave supply sections 142a to 142d.
    Type: Grant
    Filed: June 13, 2001
    Date of Patent: December 2, 2003
    Assignees: Tokyo Electron Limited, Nihon Koshuha Co., Ltd.
    Inventors: Nobuo Ishii, Kibatsu Shinohara
  • Publication number: 20030213780
    Abstract: A device to place an incision into matter with a harmonious plasma cloud. A radiofrequency generator system produces pulsed or continuous electromagnetic waveform which is transmitted by an active transmitter incising electrode tip. This generated electromagnetic wave is utilized to initiate a plasma cloud with processes such as thermal ionization and a photoelectric effect which then trigger an Avalanche Effect for charged atomic particles at the surface of the active transmitter incising electrode tip. This electromagnetic wave is impedance matched, frequency matched, power matched and tuned to the plasma cloud in order to sustain and control a harmonious plasma cloud with reduced atomic particle turbulence and chaos. This harmonious plasma cloud forms a coating over the surface of the active transmitter electrode tip as well as acts to reduce the energy needed from the power amplifier of our plasma cutting device.
    Type: Application
    Filed: June 10, 2003
    Publication date: November 20, 2003
    Inventors: Richard J. Fugo, Damian Coccio
  • Publication number: 20030080096
    Abstract: A thermal cutting machine and a dust collecting method capable of reducing in size and exhausting fumes and a high pressure gas efficiently. For this purpose, the thermal cutting machine includes a plurality of exhaust chambers (20) which are placed side by side inside a table (3), an exhaust port (23) provided at one end side of each of the exhaust chambers, exhaust means (25) communicating with each of the exhaust ports, opening and closing drive means (24b) for opening and closing each of the exhaust ports, an air blow port (21) provided at a position substantially opposing each of the exhaust ports, air blow means (22) which blows air into the each air blow port (21), and control means (6) for controlling each of the opening and closing drive means and each of the air blow means in synchronism with each other, or controlling them individually, correspondingly to a horizontal position of a torch (4) which is under cutting operation.
    Type: Application
    Filed: October 8, 2002
    Publication date: May 1, 2003
    Applicant: KOMATSU INDUSTRIES CORP.
    Inventors: Yoshihiro Yamaguchi, Tetsuya Kabata
  • Patent number: 6534739
    Abstract: The invention involves a process for the oxygen cutting of slabs—using one or more oxygen cutting torches—and a device for implementing the process. The process includes the steps of hanging the slab (16) using one or more electromagnets (14) separated from the slab (16) by a non-magnetic device or medium (such as air); causing a relative motion between the cutting torches (18) and the slab (16); using a carrying device (15) acting on the slab on the same side of the slab (16) as the electromagnet (14); and activating the cutting torch (18) in order to cut the slab (16) when it is transported past the cutting torch (18).
    Type: Grant
    Filed: August 3, 2001
    Date of Patent: March 18, 2003
    Assignee: Eon Holding S.A.
    Inventors: Valérie Donze, Pascal Donze, Bertrand Donze, Thierry Rozot
  • Patent number: 6498316
    Abstract: A plasma torch and method for cutting a workpiece under water directs a primary gas through a primary gas flow path in the torch to a central exit opening of the torch disposed on a longitudinal axis of the torch for exhaustion from the torch onto the workpiece in the form of an ionized plasma. The workpiece is submerged in water while the plasma torch is operated in closely spaced relationship with the workpiece to direct the ionized plasma upon the workpiece. A secondary gas flow path in the torch receives a secondary gas separate from the primary gas and directs it through the torch. Concentrically arranged first and second sets of secondary exit openings are disposed in the torch separate from the central exit opening and in generally radially spaced relationship with the longitudinal axis of the torch. The secondary exit openings exhaust secondary gas from the torch in a direction generally toward the workpiece.
    Type: Grant
    Filed: October 20, 2000
    Date of Patent: December 24, 2002
    Assignee: Thermal Dynamics Corporation
    Inventors: Barry Aher, Kevin Horner-Richardson, Roger Hewett
  • Patent number: 6486430
    Abstract: An plasma cutter, including a power supply, a cutting torch (with a nozzle), a source of air and a valve, is disclosed. The cutting torch is connected to the two power source outputs (cathode and anode). Air is supplied to the nozzle through the valve from the air supply. In one position the valve allows air to flow from the air source to the nozzle. In a second position the valve prevents air from flowing from the air supply to the nozzle and also vents the nozzle and torch. The torch has a movable electrode and the nozzle is in a fixed position. The nozzle and electrode are each electrically connected to a different one of the power outputs. The electrode is biased (preferably by a spring) to be in contact with the nozzle. However, air flowing into the torch and electrode overcomes the bias and moves the electrode away from the nozzle. If the arc is absent and the user desires current, then the valve is moved to prevent air from flowing into the torch and to vent the torch.
    Type: Grant
    Filed: May 1, 2001
    Date of Patent: November 26, 2002
    Assignee: Illinois Tool Works Inc.
    Inventor: Peter Naor
  • Patent number: 6486431
    Abstract: An apparatus for dissociating gases includes a plasma chamber that may be formed from a metallic material and a transformer having a magnetic core surrounding a portion of the plasma chamber and having a primary winding. The apparatus also includes one or more switching semiconductor devices that are directly coupled to a voltage supply and that have an output coupled to the primary winding of the transformer. The one or more switching semiconductor devices drive current in the primary winding that induces a potential inside the chamber that forms a plasma which completes a secondary circuit of the transformer.
    Type: Grant
    Filed: September 12, 2000
    Date of Patent: November 26, 2002
    Assignee: Applied Science & Technology, Inc.
    Inventors: Donald K. Smith, Xing Chen, William M. Holber, Eric Georgelis