Methods Patents (Class 219/121.44)
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Publication number: 20100155376Abstract: A method and apparatus for a plasma torch system having a plasma torch tip configuration that includes a nozzle, an electrode, and a control unit for controlling a composition of the shield gas flow, such that while cutting the contour the shield gas flow comprises a first shield gas composition and while cutting the hole the shield gas flow comprises a second shield gas composition.Type: ApplicationFiled: December 22, 2008Publication date: June 24, 2010Applicant: Hypertherm, Inc.Inventors: Jon W. Lindsay, Guy T. Best
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Publication number: 20100159712Abstract: A method of modifying the heat transfer coefficient profile of an electrostatic chuck by configuring the areal density of a mesa configuration of an insulating layer of the chuck is provided. A method of modifying the capacitance profile of an electrostatic chuck by adjustment or initial fabrication of the height of a mesa configuration of an insulating layer of the chuck is further provided. The heat transfer coefficient at a given site can be measured by use of a heat flux probe, whereas the capacitance at a given site can be measured by use of a capacitance probe. The probes are placed on the insulating surface of the chuck and may include a plurality of mesas in a single measurement. A plurality of measurements made across the chuck provide a heat transfer coefficient profile or a capacitance profile, from which a target mesa areal density and a target mesa height are determined.Type: ApplicationFiled: November 30, 2005Publication date: June 24, 2010Inventor: Robert Steger
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Publication number: 20100155377Abstract: An automated method for cutting a plurality of hole features using a plasma arc torch system can be implemented on a computer numerical controller. The automated method can include the steps of: a) cutting a lead-in for a hole feature using a lead-in command speed based on a diameter of that hole feature and b) cutting a perimeter for the hole feature using a perimeter command speed greater than the corresponding lead-in command speed for the hole feature. The automated method can also include the step c) of repeating steps a) and b) for each additional hole feature having a same diameter or a different diameter.Type: ApplicationFiled: September 11, 2009Publication date: June 24, 2010Applicant: Hypertherm, Inc.Inventors: Jon W. Lindsay, Guy T. Best, Peter V. Brahan, Gregory S. Wilson
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Publication number: 20100140429Abstract: Arrangements and methods for connecting and mounting decorative ornaments, for example, beads, crystals, or gems, are disclosed. The arrangements and methods are particularly useful in mounting ornaments in decorative fixtures, such as chandeliers. In one aspect, an arrangement is provided that includes a first ornament having two mounting apertures and a second ornament having at least one mounting aperture; and at least one connector for connecting the first ornament to the second ornament whereby when hung the two apertures of the first ornament are laterally disposed from each other. Multiple pre-formed connectors are disclosed for use in connecting ornaments, such as ornament chains. Mounting hooks, mounting devices, and mounting arrangements are also provided for attaching ornaments to a support, for instance, mounting devices fabricated from thin plate, for example, by laser cutting.Type: ApplicationFiled: December 7, 2009Publication date: June 10, 2010Applicant: SCHONBEK WORLDWIDE LIGHTING INC.Inventors: Georg BAYER, Andrew J. SCHONBEK, Carl TAVANO, Robin JARVIS, Daniel TUCKER, Timothy PATNODE
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Patent number: 7709765Abstract: A thermal processing system includes a thermal torch for processing a workpiece, a power supply for providing power to the thermal torch, a positioning system for relatively moving the thermal torch and the workpiece, a controller for controlling the thermal processing system, and a deterministic-based communication network, such as, for example, a network which operates using SERCOS. The deterministic-based communications network connects at least the controller, the power supply, and the positioning system of the thermal processing system together.Type: GrantFiled: December 28, 2005Date of Patent: May 4, 2010Assignee: Hypertherm, Inc.Inventors: Tate S. Picard, Gregory S. Wilson, Jeffery L. Peterson
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Publication number: 20100018954Abstract: In general, the present invention provides a method of piercing a workpiece with a plasma arc torch of the type having a plasma gas flow path for directing a plasma gas through the torch and a secondary gas flow path for directing a secondary gas through the torch. The method comprises directing a flow of shield gas along a distal end portion of the plasma arc torch to deflect metal spatter generated from the piercing, and ramping a current provided to the plasma arc torch along a profile during piercing and controlling current ramp parameters as a function of a thickness of the workpiece and an operating current level, wherein the current ramp parameters comprise a length of time, a ramp rate, a shape factor, and a modulation.Type: ApplicationFiled: July 28, 2008Publication date: January 28, 2010Applicant: Thermal Dynamics CorporationInventors: Nakhleh Hussary, Thierry Renault, Christopher J. Conway
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Patent number: 7638727Abstract: Methods and apparatus for plasma-assisted heat treatments are provided. The method can include initiating a heat treating plasma within a cavity (14) by subjecting a gas to electromagnetic radiation in the presence of a plasma catalyst (70), heating the object by exposing the object to the plasma, and maintaining exposure of the object to the plasma for a sufficient period to alter at least one material property of the object.Type: GrantFiled: May 7, 2003Date of Patent: December 29, 2009Assignee: BTU International Inc.Inventors: Satyendra Kumar, Devendra Kumar, Michael L. Dougherty
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Publication number: 20090266799Abstract: The invention relates to a method for operation of a steam plasma burner (6), comprising a cathode (22) and an anode (24) in the form of a nozzle (23) for machining a workpiece (20), wherein during the operation a current is applied between the cathode (22) and the anode (24) and/or the workpiece (20) by means of a power supply (2). After starting a pilot arc between the cathode (22) and the anode (24) by approaching the steam plasma burner (6) to the workpiece (20), a working arc is formed between the cathode (22) and the workpiece (20) and the pilot arc is extinguished by switching off the power supply (2) to the anode (24) and the current increased to a given working current. In order to achieve an optimal operation of a steam plasma burner, the voltage (UUE) between the cathode (22) and the workpiece (20) is monitored during working operation and the power supply (2) reconnected to the anode (24) to reform the pilot arc when the voltage (UUE) exceeds a threshold (IUEs).Type: ApplicationFiled: September 6, 2006Publication date: October 29, 2009Inventors: Heribert Pauser, Alexander Speigner, Andreas Starzengruber, Max Stöger
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Publication number: 20090200276Abstract: The invention relates to a water-vapor plasma torch (7) for cutting a workpiece (21), comprising a feed line (8) for a liquid (9), a heating device (22), and an evaporator (23) for forming a gas (20) from the liquid (9), a cathode (24) detachably connected to a movably mounted piston rod (25), and a nozzle (26) with an outlet opening (27) for the gas (20), as well as to a wear-detection and process-control method to be used with such a water-vapor plasma torch (7). To create such a water-vapor plasma torch (7) including wearing-part detection, at least one temperature sensor (28) is arranged within the piston rod (25), said temperature sensor being connected to a control unit (4), so that a wear of the cathode (24) and the nozzle (26) can be concluded from the temperature values detected, and that the control of the water-vapor plasma cutting process is influenceable.Type: ApplicationFiled: September 14, 2007Publication date: August 13, 2009Inventors: Walter Mitterhumer, Heribert Pauser
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Patent number: 7560657Abstract: Methods and apparatus are provided for plasma-assisted processing multiple work pieces in a manufacturing line. In one embodiment, the method can include placing the work pieces in movable carriers, moving the carriers on a conveyor into an irradiation zone, flowing a gas into the irradiation zone, igniting the gas in the irradiation zone to form a plasma (e.g., by subjecting the gas to electromagnetic radiation in the presence of a plasma catalyst), sustaining the plasma for a period of time sufficient to at least partially plasma process at least one of the work pieces in the irradiation zone, and advancing the conveyor to move the at least one plasma-processed work piece out of the irradiation zone. Various types of plasma catalysts are also provided.Type: GrantFiled: May 7, 2003Date of Patent: July 14, 2009Assignee: BTU International Inc.Inventors: Michael L. Dougherty, Sr., Devendra Kumar, Satyendra Kumar
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Publication number: 20090159571Abstract: Systems and methods are provided for a torch power system having a high power density. In one embodiment, a system is provided that includes a torch power unit having a compressor and power electronics that include one or more power converters, wherein the torch power unit has a power output density of at least 2 watts per cubic inch, 80 watts per pound, or a combination thereof. A power conversion assembly for a torch power unit is provided that includes a single circuit board, a torch power converter mounted on the single circuit board, and a non-torch power converter mounted on the single circuit board. An electrical torch system is also provided that includes a circuit board and a power converter coupled to the circuit board, wherein the power converter includes a planar transformer, a foil wound transformer, or a combination thereof.Type: ApplicationFiled: December 19, 2007Publication date: June 25, 2009Applicant: ILLINOIS TOOL WORKS, INC.Inventor: Anthony Van Bergen Salsich
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Patent number: 7491908Abstract: A plasma processing device comprises a chamber capable of maintaining an atmosphere depressurized less than atmospheric pressure, a transfer pipe connected to the chamber, a gas introduction mechanism for introducing a gas into the transfer pipe, and a microwave supply source for introducing a microwave from outside to inside of the transfer pipe. The plasma processing device can form a plasma of the gas in the transfer pipe and perform plasma processing on a workpiece placed in the chamber. The transfer pipe is connected to have an opening in an inner wall of the chamber, the inner wall being generally perpendicular to a major surface of the workpiece. The workpiece is not provided on direct line of sight from the plasma.Type: GrantFiled: August 6, 2004Date of Patent: February 17, 2009Assignee: Shibaura Mechatronics CorporationInventor: Yoshinori Iino
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Publication number: 20090039059Abstract: A thermal processing torch can include a torch housing having a head portion pivotally coupled relative to a body portion with a joint portion. The torch also can include a pivotal connector simultaneously pivoting about a common axis with the joint portion of the torch housing. The pivotal connector can include an electrically conductive wall conducting an electrical current between the body portion of the torch housing and the head portion of the torch housing. The pivotal connector can also include a passage provide a processing gas between the body portion of the torch housing and the head portion of the torch housing.Type: ApplicationFiled: August 6, 2008Publication date: February 12, 2009Applicant: Hypertherm, Inc.Inventors: Peter J. Twarog, Brett Andrew Hansen
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Publication number: 20090032503Abstract: The invention pertains to a thermal cutting method, in which a cutting gas is introduced into a cutting nozzle and guided onto the work piece to be processed by means of the cutting nozzle, and in which the volumetric flow rate of the cutting gas is at least reduced in a periodically repeating fashion, wherein the invention is characterized in that the method is carried out with a periodicity that has a frequency between 700 Hz and 8000 Hz.Type: ApplicationFiled: July 14, 2008Publication date: February 5, 2009Inventor: Wolfgang DANZER
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Publication number: 20090026179Abstract: The invention pertains to a thermal cutting method, in which a cutting gas is introduced into a cutting nozzle and guided onto the work piece to be processed by means of the cutting nozzle, wherein the invention is characterized in that multiple changes of the cutting gas composition are realized during the cutting process.Type: ApplicationFiled: July 14, 2008Publication date: January 29, 2009Inventors: Wolfgang DANZER, Ernst Miklos
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Patent number: 7482550Abstract: An electrode assembly for a plasma reaction chamber used in semiconductor substrate processing. The assembly includes an upper electrode, a backing member attachable to an upper surface of the upper electrode, and an outer ring. The outer ring surrounds an outer surface of the backing member and is located above the upper surface of the upper electrode.Type: GrantFiled: February 2, 2007Date of Patent: January 27, 2009Assignee: Lam Research CorporationInventors: Dean J. Larson, Daniel Brown, Saurabh J. Ullal
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Publication number: 20080302767Abstract: A plasma cutting machine cuts stainless steel with good quality. An inactive gas (nitrogen) is supplied as a plasma gas, and a combustible gas (propane) having a specific gravity higher than that of air and having a reducing ability or a mixed gas of the combustible gas (propane) and an inactive gas (nitrogen) is supplied as an assist gas to a plasma torch. The combustible gas (propane) contained in the assist gas is not supplied in the pre-flow interval and after-flow interval, and is supplied only in the plasma arc generation interval.Type: ApplicationFiled: June 2, 2005Publication date: December 11, 2008Applicant: KOMATSU INDUSTRIES CORPORATIONInventors: Yoshihiro Yamaguchi, Kazuhiro Kuraoka
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Patent number: 7432468Abstract: A microwave plasma processing apparatus 100 allows microwaves, passed through a plurality of slots 37, to be transmitted through a plurality of dielectric parts 31 supported by beams 26, raises a gas to plasma with the transmitted microwaves and processes a substrate G with the plasma. The beams 26 are made to project out toward the substrate so as to ensure that the plasma electron density Ne around the ends of the beams 26 is equal to or greater than a cutoff plasma electron density Nc. The projecting beams 26 inhibits interference attributable to surface waves generated with the electrical field energy of microwaves transmitted through adjacent dielectric parts 31 and interference attributable to electrons and ions propagated through the plasma generated under a given dielectric part 31 to reach the plasma generated under an adjacent dielectric part as the plasma generated under the individual dielectric parts 31 is diffused.Type: GrantFiled: March 30, 2007Date of Patent: October 7, 2008Assignees: Tokyo Electron Limited, Tohoku UniversityInventors: Shinsuke Oka, Takahiro Horiguchi, Kazuaki Nishimura, Masayuki Kitamura, Tadahiro Ohmi, Masaki Hirayama
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Patent number: 7432470Abstract: Methods and apparatus are provided for igniting, modulating, and sustaining a plasma for various plasma processes and treatments. Such treatments include cleaning and sterilizing parts. In some embodiments, a plasma is ignited by subjecting a gas in a multi-mode processing cavity to electromagnetic radiation having a frequency between about 1 MHz and about 333 GHz in the presence of a plasma catalyst. A part can be cleaned by, for example, inserting hydrogen into the plasma and exposing the part to the hydrogen-enriched plasma. A part can be sterilized by heating the part with the plasma.Type: GrantFiled: March 17, 2006Date of Patent: October 7, 2008Assignee: BTU International, Inc.Inventors: Satyendra Kumar, Devendra Kumar, Dominique Tasch, Raimund Stroebel
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Patent number: 7397013Abstract: A plasma spray device is provided. The plasma spray device includes a plasma chamber region for having a plasma formed and a throat region coupled to the plasma chamber region. The throat region has an end surface and an axial bore. The axial bore is formed substantially along a longitudinal axis of the throat region, and has a non-circular cross-sectional shape. The axial bore at the end surface is for ejecting a plasma stream. The axial bore may include a plurality of grooves formed substantially along the longitudinal axis of the throat region. The cross-sectional shape of the axial bore may alternatively be defined by a plurality of overlapping substantially circular lobes. The plasma stream has a flow that is lineated before the plasma stream is ejected from the axial bore. The plasma stream has an overall particle pattern angle of less than about 50° after the plasma stream exits the axial bore.Type: GrantFiled: November 23, 2005Date of Patent: July 8, 2008Assignee: Heraeus Inc.Inventors: Charles Raymond Jones, Jason James Schellin
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Publication number: 20080115862Abstract: The invention relates to a method for thermal cutting, wherein a cutting gas is piped into a cutting nozzle and guided on to a work piece to be processed by means of the cutting nozzle. According to the invention the cutting gas is at least reduced in a periodically repetitive manner wherein the time in which the cutting gas is guided onto the work piece in an undiminished manner is shorter than half of a period. In addition the invention relates to a corresponding device with a valve.Type: ApplicationFiled: October 22, 2007Publication date: May 22, 2008Inventor: Wolfgang Danzer
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Patent number: 7371992Abstract: A flame torch can be used to clean the surface of a contact-sensitive object, such as a glass optic, extremely thin workpiece, or semiconductor wafer by providing a reactive precursor gas to the feed gases of the torch. Reactive atom plasma processing can be used to clean the surface of a contaminant that chemically combines with the atomic radicals of the precursor without affecting the surface. The torch can also be used to modify the surface after cleaning, without transferring the object or engaging in any intermediate processing, by supplying a second reactive precursor that reacts with the surface itself. The flame torch can be used to shape, polish, etch, planarize, deposit, chemically modify and/or redistribute material on the surface of the object. This description is not intended to be a complete description of, or limit the scope of, the invention. Other features, aspects, and objects of the invention can be obtained from a review of the specification, the figures, and the claims.Type: GrantFiled: March 7, 2003Date of Patent: May 13, 2008Assignee: RAPT Industries, Inc.Inventor: Jeffrey W. Carr
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Publication number: 20080045941Abstract: An apparatus and method for performing surgery using plasma is described. In one exemplary embodiment, the apparatus includes a radiofrequency signal generator, a conditioning network coupled to the radiofrequency signal generator, and a catheter coupled to the conditioning network, the catheter including at least one electrode, such that the conditioning network conditions radiofrequency energy produced by the radiofrequency signal generator to create plasma at the at least one electrode of the catheter.Type: ApplicationFiled: August 13, 2007Publication date: February 21, 2008Inventor: Richard J. Fugo
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Publication number: 20080023449Abstract: A system for providing a dynamically controlled plasma cutting system includes a plasma cutting system having a proportional valve and a sensing device arrangement and a controller connected to this arrangement. The system is configured to dynamically control gas flow in a plasma torch. The system measures gas pressure at a proportional valve and makes necessary gas pressure adjustments in the system by way of controlling a drive signal sent to the proportional valve to control gas flow.Type: ApplicationFiled: June 8, 2007Publication date: January 31, 2008Inventors: Anthony V. Salsich, Joseph C. Schneider, James F. Ulrich
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Patent number: 7309842Abstract: A monolithic microplasma source includes a dielectric substrate having an outer surface that is exposed to a time varying electric field. A gap layer is positioned on an inner surface of the dielectric substrate. A shield including a slit is positioned on the gap layer. A relief structure is formed in at least one of the gap layer and the dielectric substrate. The dimensions of the gap layer, the slit in the shield, and the relief structure are chosen so as to prevent a formation of a continuous film across the relief structure. A chamber containing a gas is positioned adjacent to the shield so that the gas is ionized to form a microplasma when an electric field is induced in the chamber by the incident time varying electric field.Type: GrantFiled: March 16, 2005Date of Patent: December 18, 2007Assignee: Verionix IncorporatedInventor: Frank C. Doughty
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Patent number: 7173211Abstract: A device to place an incision into matter with a harmonious plasma cloud. A radiofrequency generator system produces pulsed or continuous electromagnetic waveform which is transmitted by an active transmitter incising electrode tip. This generated electromagnetic wave is utilized to initiate a plasma cloud with processes such as thermal ionization and a photoelectric effect which then trigger an Avalanche Effect for charged atomic particles at the surface of the active transmitter incising electrode tip. This electromagnetic wave is impedance matched, frequency matched, power matched and tuned to the plasma cloud in order to sustain and control a harmonious plasma cloud with reduced atomic particle turbulence and chaos. This harmonious plasma cloud forms a coating over the surface of the active transmitter electrode tip as well as acts to reduce the energy needed from the power amplifier of our plasma cutting device.Type: GrantFiled: February 1, 2005Date of Patent: February 6, 2007Assignee: RJF Holdings II, Inc.Inventors: Damian Coccio, Richard J. Fugo
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Patent number: 7141755Abstract: The present invention provides an accelerated weathering test method, which gives the results having a high correlation with the results of natural exposure and can significantly reduce a test duration. An accelerated weathering test method for a coating film with a remote plasma apparatus, wherein it is possible to bring the interior of the remote plasma apparatus into a reduced pressure and introduce gas, for example oxygen gas, into the apparatus.Type: GrantFiled: February 26, 2003Date of Patent: November 28, 2006Assignee: Nippon Paint Co., Ltd.Inventors: Masahiko Akahori, Tetsurou Kajino, Minoru Umino, Harunori Gouji, Rie Tomita, Yasuhiro Shibata
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Patent number: 7087855Abstract: Cutting quality of the product, in particular, hole cutting quality, in plasma arc cutting is improved. A control unit, which controls a plasma cutting apparatus for cutting a product from a plate material by moving a plasma torch at a cutting speed along a cutting path corresponding to the product shape to cut the plate material, while supplying an arc current and a plasma gas to the plasma torch and forming a plasma arc from a nozzle of the plasma torch to the plate material, conducts control so that, when a hole is cut, a cutting speed is lower, a value of the arc current value is smaller, and a plasma gas flow rate or pressure is less than those when a contour is cut.Type: GrantFiled: May 7, 2004Date of Patent: August 8, 2006Assignee: Komatsu Industries CorporationInventors: Yoshihiro Yamaguchi, Tetsuya Kabata
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Patent number: 7067762Abstract: A plasma cutting machine is provided in which a dross adhesion inhibitor is jetted from a plasma torch toward the cutting start position (piercing position) of the object material. A dross adhesion inhibitor supply flow path for feeding the dross adhesion inhibitor is connected to an assist gas feeding line in which an assist gas for assisting cutting of the object material with the plasma arc flows.Type: GrantFiled: November 25, 2003Date of Patent: June 27, 2006Assignee: Komatsu Industries CorporationInventors: Yoshihiro Yamaguchi, Tetsuya Kabata, Kazuhiro Kuraoka, Takahiro Iriyama
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Patent number: 7022935Abstract: The present invention is directed to a system including a plasma cutting torch having an output electrode and a plasma cutter starting circuit configured to generate a pilot arc at the output electrode.Type: GrantFiled: December 8, 2003Date of Patent: April 4, 2006Assignee: Illinois Tool Works Inc.Inventors: Tim A. Matus, Troy A. Sommerfeld, Joseph C. Schneider, James F. Ulrich
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Patent number: 7015416Abstract: A method and a system for the plasma arc cutting of a workpiece with automatic adaptation of the characteristics of the plasma jet by making various corrections, simultaneously and in real time, to several parameters, including the cut path.Type: GrantFiled: September 24, 2002Date of Patent: March 21, 2006Assignee: La Soudure Autogène FrançaiseInventor: Michel Delzenne
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Patent number: 6933460Abstract: The invention relates to a method of treatment, in particular cleaning and/or heating, for a metal substrate (1) fed in a substantially continuous manner through a vacuum chamber (3), having a treatment zone in which an electric discharge (10), i.e. a plasma, and a magnetic field are produced in a gas maintained at a pressure below atmospheric pressure between at least the substrate (1), acting as an electrode, and at least one counter-electrode (9) to enable the substrate (1) to be bombarded by the ions produced in the electric discharge (10). This method is characterised in that a confining magnetic induction field is produced entirely around the substrate (1) in the treatment zone so that the electric discharge (10) is also confined entirely around the substrate (1) inside this treatment zone by the confinement of electrons released in the electric discharge (10).Type: GrantFiled: August 6, 2001Date of Patent: August 23, 2005Inventors: Pierre Vanden Brande, Alain Weymeersch
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Patent number: 6933463Abstract: A main arc ignition method capable of extending lives of a plasma electrode and a nozzle. For this purpose, before or immediately after starting arc, a plasma torch is supplied with a plasma gas at least either at a lower flow rate or at lower gas pressure; the plasma gas is switched to a gas flow rate and gas pressure of a time of cutting a work, after pilot arc is ignited between an electrode and a nozzle, or after main arc is ignited between the electrode and the work; and when generation of the main arc between the electrode and the work is detected, a pilot current is interrupted promptly by a semiconductor switch which is interposed in series with a resistance, in a pilot current circuit that is connected to the nozzle and supplies the pilot current to the pilot arc.Type: GrantFiled: January 22, 2003Date of Patent: August 23, 2005Assignee: Komatsu Industries Corp.Inventors: Yoshihiro Yamaguchi, Takahiro Iriyama, Tetsuya Kabata
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Patent number: 6914209Abstract: Not only damage to a nozzle caused by spatter generated during piercing is prevented but also the deterioration of the nozzle owing to a pilot arc is restrained, whereby the service life of the nozzle is significantly increased. To this end, the plasma torch is positioned at an initial level which is the distance between the plasma torch and a steel plate when generating a plasma arc to start piercing operation and which has been set equal to a cutting level which is the distance between the plasma torch and the steel plate when carrying out cutting operation. After generation of the plasma arc, the plasma torch is immediately raised to a piercing level which is more distant from the steel plate W than the initial level and piercing operation is performed at the piercing level. After completion of the piercing operation, the plasma torch is lowered to the cutting level to start cutting operation. Just after transfer from a pilot arc into a main arc, a pilot current is cut off by turning a transistor off.Type: GrantFiled: December 10, 2003Date of Patent: July 5, 2005Assignee: Komatsu Industries CorporationInventors: Yoshihiro Yamaguchi, Tetsuya Kabata, Takahiro Iriyama
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Patent number: 6867387Abstract: A device to place an incision into matter with a harmonious plasma cloud. A radiofrequency generator system produces pulsed or continuous electromagnetic waveform which is transmitted by an active transmitter incising electrode tip. This generated electromagnetic wave is utilized to initiate a plasma cloud with processes such as thermal ionization and a photoelectric effect which then trigger an Avalanche Effect for charged atomic particles at the surface of the active transmitter incising electrode tip. This electromagnetic wave is impedance matched, frequency matched, power matched and tuned to the plasma cloud in order to sustain and control a harmonious plasma cloud with reduced atomic particle turbulence and chaos. This harmonious plasma cloud forms a coating over the surface of the active transmitter electrode tip as well as acts to reduce the energy needed from the power amplifier of our plasma cutting device.Type: GrantFiled: June 10, 2003Date of Patent: March 15, 2005Inventors: Richard J. Fugo, Damian Coccio
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Patent number: 6855907Abstract: A metal cutting process employs an apparatus including a cutting machine operable to cut two dimensional profiles in plates. The plates are transported to and from the cutting machine on carriages. The carriages are movable between a cutting, or burn position, an un-loading position, and a loading, or re-loading position along a path. The path forms a closed circuit, or loop. In the burn position the cutting machine is operable to cut profiles in the plates. Cutting on one carriage can occur while another carriage, or other carriages, are being loaded or unloaded, or both. The carriages can be cycled along the path repeatedly. The apparatus can include a de-coiling machine for un-coiling coils of steel sheet, and the process can include uncoiling a steel sheet directly onto one of the carriages. The process can also include cutting a steel sheet in a single piece to form the side of a large structure, such as a rail road car.Type: GrantFiled: December 29, 2000Date of Patent: February 15, 2005Assignee: National Steel Car LimitedInventors: Renato Bertuzzi, Gregory G. Rivers
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Publication number: 20040211760Abstract: The invention relates to a plasma arc cutting process for cutting a metal workpiece, in which a dual-gas-flow torch fitted with an electrode with an emissive insert is used, the said torch delivering a central gas stream and an annular gas stream, the said annular stream being delivered peripherally to the central gas stream, characterized in that the central gas stream contains a hydrogen-nitrogen mixture and the peripheral gas stream contains carbon dioxide. The invention also relates to a unit comprising such a torch.Type: ApplicationFiled: March 11, 2004Publication date: October 28, 2004Inventors: Michel Delzenne, Edmond Baillot
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Patent number: 6787730Abstract: A device to place an incision into matter with a harmonious plasma cloud. A radiofrequency generator system produces pulsed or continuous electromagnetic waveform which is transmitted by an active transmitter incising electrode tip. This generated electromagnetic wave is utilized to initiate a plasma cloud with processes such as thermal ionization and a photoelectric effect which then trigger an Avalanche Effect for charged atomic particles at the surface of the active transmitter incising electrode tip. This electromagnetic wave is impedance matched, frequency matched, power matched and tuned to the plasma cloud in order to sustain and control a harmonious plasma cloud with reduced atomic particle turbulence and chaos. This harmonious plasma cloud forms a coating over the surface of the active transmitter electrode tip as well as acts to reduce the energy needed from the power amplifier of our plasma cutting device.Type: GrantFiled: October 31, 2001Date of Patent: September 7, 2004Inventors: Damian Coccio, Richard J. Fugo
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Patent number: 6787731Abstract: The invention relates to apparatus for oxygen cutting pieces of steel. The cutter and trimmer members (5, 10) are positioned in such a manner that the cutting jet (6) is applied to the top face (1.1) of the piece (1) in a substantially vertical direction, while the trimming jet (12) is applied to the bottom face (1.2) of said piece in an oblique direction that remains pointed towards the outlet point (14) of the cutting jet (6), simultaneous cutting and trimming being performed by moving the cutter and trimmer members (5, 10) horizontally in synchronous manner. A sprayer member (11) is also provided for spraying fluid during the cutting process towards molten particles in order to reduce fume emissions.Type: GrantFiled: April 18, 2002Date of Patent: September 7, 2004Inventors: Guy Prioretti, Véronique Prioretti, Françoise Prioretti-Hacking, Jean-Michel Prioretti
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Patent number: 6781086Abstract: A method of removing photoresist from a wafer or other substrate consists of ashing the photoresist only once the wafer is spaced a predetermined distance above a wafer stage in a process chamber, so that the photoresist is removed at once from all of the surfaces of the wafer. The wafer is heated to a temperature of 210° C. to 230° C. after it is positioned on the upper surface of the wafer stage. The heated wafer is then raised a distance of 9 mm to 11 mm above the upper surface of the wafer stage. At this time, process gas is introduced into the process chamber, and the process gas is converted into plasma. Thus, the plasma efficiently removes the photoresist all at once from the surfaces of the wafer.Type: GrantFiled: July 24, 2003Date of Patent: August 24, 2004Assignee: Samsung Electronics Co., Ltd.Inventor: Doo-Whan Choi
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Patent number: 6772040Abstract: The invention features a centralized control architecture for a closely-coupled plasma arc system, in which the “intelligence” of the system is integrated into a single controller. The closely-coupled plasma arc system includes a power source, an automatic process controller and a torch-height controller, where each of these components individually has a closed-loop dynamic relationship with the controller.Type: GrantFiled: April 10, 2000Date of Patent: August 3, 2004Assignee: Hypertherm, Inc.Inventors: Tate S. Picard, Roger E. Young, Gregory S. Wilson, Ronald M. Huppe
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Patent number: 6753495Abstract: A multi-axis machine method and apparatus for the control of the motion of a material processing device is disclosed. The device has supply element and the apparatus has a supply co-ordination element. The motion of the processing device can be co-ordinated with the motion of the apparatus such that the loading or twisting forces on the supply element is substantially reduced. The supply co-ordination element includes an angle drive mechanism and rotator housing assembly. An angle drive mechanism for setting the angle of a processing device, the mechanism includes a linear actuator connected to a rod and the rod is pivotally connected at a first end to the actuator and connected at a second end to a device support, the actuator being connected to the rod such that movement of the actuator causes the rod to move the processing device relative to the device support, in the device support.Type: GrantFiled: May 31, 2002Date of Patent: June 22, 2004Inventor: Murray Forlong
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Publication number: 20040112875Abstract: With reliable application of a necessary amount of dross adhesion inhibitor to a cutting start position of an object material, adhesion and deposition of dross is prevented, improved productivity is attained by reducing the cycle time, and a reduction in the running cost as well as man power and improved reliability are achieved. To this end, a plasma cutting machine has a jetting means for jetting the dross adhesion inhibitor toward the cutting start position (piercing position) of the object material W from a plasma torch used for generating the plasma arc. This jetting means is constructed such that a dross adhesion inhibitor supply flow path for feeding the dross adhesion inhibitor is connected to an assist gas feeding line in which an assist gas for assisting cutting of the object material W carried out with the plasma arc flows after jetted along the plasma arc.Type: ApplicationFiled: November 25, 2003Publication date: June 17, 2004Applicant: KOMATSU INDUSTRIES CORPORATIONInventors: Yoshihiro Yamaguchi, Tetsuya Kabata, Kazuhiro Kuraoka, Takahiro Iriyama
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Patent number: 6657151Abstract: To uniformly generate plasma using microwaves in a processing vessel. To first to fourth feeding sections 141a to 141d which are evenly placed on the same plane perpendicular to an axial direction of a main coaxial line 123, four microwaves shifted in phase by 0°, 90°, 180°, and 270° are fed from first to fourth microwave supply sections 142a to 142d.Type: GrantFiled: June 13, 2001Date of Patent: December 2, 2003Assignees: Tokyo Electron Limited, Nihon Koshuha Co., Ltd.Inventors: Nobuo Ishii, Kibatsu Shinohara
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Publication number: 20030213780Abstract: A device to place an incision into matter with a harmonious plasma cloud. A radiofrequency generator system produces pulsed or continuous electromagnetic waveform which is transmitted by an active transmitter incising electrode tip. This generated electromagnetic wave is utilized to initiate a plasma cloud with processes such as thermal ionization and a photoelectric effect which then trigger an Avalanche Effect for charged atomic particles at the surface of the active transmitter incising electrode tip. This electromagnetic wave is impedance matched, frequency matched, power matched and tuned to the plasma cloud in order to sustain and control a harmonious plasma cloud with reduced atomic particle turbulence and chaos. This harmonious plasma cloud forms a coating over the surface of the active transmitter electrode tip as well as acts to reduce the energy needed from the power amplifier of our plasma cutting device.Type: ApplicationFiled: June 10, 2003Publication date: November 20, 2003Inventors: Richard J. Fugo, Damian Coccio
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Publication number: 20030080096Abstract: A thermal cutting machine and a dust collecting method capable of reducing in size and exhausting fumes and a high pressure gas efficiently. For this purpose, the thermal cutting machine includes a plurality of exhaust chambers (20) which are placed side by side inside a table (3), an exhaust port (23) provided at one end side of each of the exhaust chambers, exhaust means (25) communicating with each of the exhaust ports, opening and closing drive means (24b) for opening and closing each of the exhaust ports, an air blow port (21) provided at a position substantially opposing each of the exhaust ports, air blow means (22) which blows air into the each air blow port (21), and control means (6) for controlling each of the opening and closing drive means and each of the air blow means in synchronism with each other, or controlling them individually, correspondingly to a horizontal position of a torch (4) which is under cutting operation.Type: ApplicationFiled: October 8, 2002Publication date: May 1, 2003Applicant: KOMATSU INDUSTRIES CORP.Inventors: Yoshihiro Yamaguchi, Tetsuya Kabata
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Patent number: 6534739Abstract: The invention involves a process for the oxygen cutting of slabs—using one or more oxygen cutting torches—and a device for implementing the process. The process includes the steps of hanging the slab (16) using one or more electromagnets (14) separated from the slab (16) by a non-magnetic device or medium (such as air); causing a relative motion between the cutting torches (18) and the slab (16); using a carrying device (15) acting on the slab on the same side of the slab (16) as the electromagnet (14); and activating the cutting torch (18) in order to cut the slab (16) when it is transported past the cutting torch (18).Type: GrantFiled: August 3, 2001Date of Patent: March 18, 2003Assignee: Eon Holding S.A.Inventors: Valérie Donze, Pascal Donze, Bertrand Donze, Thierry Rozot
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Patent number: 6498316Abstract: A plasma torch and method for cutting a workpiece under water directs a primary gas through a primary gas flow path in the torch to a central exit opening of the torch disposed on a longitudinal axis of the torch for exhaustion from the torch onto the workpiece in the form of an ionized plasma. The workpiece is submerged in water while the plasma torch is operated in closely spaced relationship with the workpiece to direct the ionized plasma upon the workpiece. A secondary gas flow path in the torch receives a secondary gas separate from the primary gas and directs it through the torch. Concentrically arranged first and second sets of secondary exit openings are disposed in the torch separate from the central exit opening and in generally radially spaced relationship with the longitudinal axis of the torch. The secondary exit openings exhaust secondary gas from the torch in a direction generally toward the workpiece.Type: GrantFiled: October 20, 2000Date of Patent: December 24, 2002Assignee: Thermal Dynamics CorporationInventors: Barry Aher, Kevin Horner-Richardson, Roger Hewett
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Patent number: 6486430Abstract: An plasma cutter, including a power supply, a cutting torch (with a nozzle), a source of air and a valve, is disclosed. The cutting torch is connected to the two power source outputs (cathode and anode). Air is supplied to the nozzle through the valve from the air supply. In one position the valve allows air to flow from the air source to the nozzle. In a second position the valve prevents air from flowing from the air supply to the nozzle and also vents the nozzle and torch. The torch has a movable electrode and the nozzle is in a fixed position. The nozzle and electrode are each electrically connected to a different one of the power outputs. The electrode is biased (preferably by a spring) to be in contact with the nozzle. However, air flowing into the torch and electrode overcomes the bias and moves the electrode away from the nozzle. If the arc is absent and the user desires current, then the valve is moved to prevent air from flowing into the torch and to vent the torch.Type: GrantFiled: May 1, 2001Date of Patent: November 26, 2002Assignee: Illinois Tool Works Inc.Inventor: Peter Naor
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Patent number: 6486431Abstract: An apparatus for dissociating gases includes a plasma chamber that may be formed from a metallic material and a transformer having a magnetic core surrounding a portion of the plasma chamber and having a primary winding. The apparatus also includes one or more switching semiconductor devices that are directly coupled to a voltage supply and that have an output coupled to the primary winding of the transformer. The one or more switching semiconductor devices drive current in the primary winding that induces a potential inside the chamber that forms a plasma which completes a secondary circuit of the transformer.Type: GrantFiled: September 12, 2000Date of Patent: November 26, 2002Assignee: Applied Science & Technology, Inc.Inventors: Donald K. Smith, Xing Chen, William M. Holber, Eric Georgelis