Methods Patents (Class 219/121.46)
  • Patent number: 11235421
    Abstract: A laser welding method is constituted of: emitting shield gas in advance through a laser nozzle provided on a laser processing head at a time of moving the laser processing head from a reference position to a starting position for welding the workpiece; and radiating laser light onto the workpiece through the laser nozzle at the starting position for welding when a feeding rate of the shield gas gets stabilized, whereby performing laser welding on the workpiece.
    Type: Grant
    Filed: April 26, 2018
    Date of Patent: February 1, 2022
    Assignee: AMADA HOLDINGS CO., LTD.
    Inventors: Takaaki Jikihara, Ikuyasu Ono
  • Patent number: 10807183
    Abstract: Methods and apparatuses for welding remote power supply are disclosed. An example welding remote power supply includes a housing to house an electronic component. A connector secures an electrical cable to the housing, the electrical cable having at least one conductive wire and a sheathing. A conductive element is connected to the electronic component through the sheath and into contact with the conductive wire to electrically connect the conductive wire with the electronic component.
    Type: Grant
    Filed: October 31, 2016
    Date of Patent: October 20, 2020
    Assignee: Illinois Tool Works Inc.
    Inventors: Mark Richard Christopher, John Walter Lundin, Troy Douglas Wilson, Tim Jay Reitmeyer
  • Patent number: 10786872
    Abstract: A welding method for integrally welding three or more superposed metal plates includes a spot welding of joining the first vehicle body structure plate and the second vehicle body structure plate by spot welding in a plurality of places along an opening edge of the door opening portion in a state where each of the metal plates is superposed, and a laser welding of joining the surface plate and the first vehicle body structure plate in a plurality of places including a place between welding places of the spot welding after the spot welding. The joining being performed by emitting laser light to the surface plate and by scanning the laser light to stir a molten pool including a molten metal of the surface plate and the first vehicle body structure plate melted by the laser light.
    Type: Grant
    Filed: June 13, 2018
    Date of Patent: September 29, 2020
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Atsushi Kawakita, Shuhei Ogura, Hiroki Sugino, Wataru Mizuno, Ryuta Matsuo
  • Patent number: 10668575
    Abstract: A method of welding using a weld filler additive and a weld filler additive are provided. The method includes the step of welding the component with a filler additive comprising a sufficient amount of each of Co, Cr, Al, Ti, Mo, Fe, B, C, Nb, and Ni, the component including a hard-to-weld base alloy. The method further includes the step of forming an easy-to-weld target alloy on a surface of the component from the welding.
    Type: Grant
    Filed: March 3, 2017
    Date of Patent: June 2, 2020
    Assignee: GENERAL ELECTRIC COMPANY
    Inventors: Yan Cui, Srikanth Chandrudu Kottilingam, David Vincent Bucci, Brad Vantassel, Cem Eminoglu
  • Patent number: 10610954
    Abstract: The object of the present invention is to provide a welding apparatus and a plasma welding method capable of obtaining deep penetration while suppressing initial investment in a welding apparatus. The welding apparatus of the present invention includes a torch for plasma welding and a power supply device, wherein the power supply device is composed of a first welding power supply used for a TIG welding apparatus, in which a positive terminal is electrically connected with the insert chip and a negative terminal is electrically connected with the electrode, and a second welding power supply used for a TIG welding apparatus, in which a positive terminal is electrically connected with a material to be welded and a negative terminal is electrically connected with the electrode.
    Type: Grant
    Filed: December 8, 2015
    Date of Patent: April 7, 2020
    Assignee: TAIYO NIPPON SANSO CORPORATION
    Inventor: Katsunori Wada
  • Patent number: 10405913
    Abstract: An attachment for an electrosurgical hand piece. The attachment comprises a probe assembly having an elongated tube having a proximal end and a distal end, and an electrode. The electrode has at a proximal end a conductive connector, which has a proximal end, a distal end and a channel extending through the conductive connector. The conductive connector may be comprised of a nickel plated brass alloy. The electrode further has a conductive wire extending from said distal end of said conductive connector, said conductive wire being connected to said distal end of said conductive connector adjacent to said channel in said conductive connector. The conductive wire extends substantially along the length of the elongated tube and may or may not extend out of the end of the tube.
    Type: Grant
    Filed: October 6, 2015
    Date of Patent: September 10, 2019
    Assignee: US Patent Innovations, LLC
    Inventors: Jerome Canady, Taisen Zhuang
  • Patent number: 10399173
    Abstract: A method for machine processing, in particular for machine welding processing of workpieces, in particular of plate-like workpieces, tubes and/or profiles, by means of a thermal processing beam, in particular by means of a processing beam is described, wherein the processing of the workpiece is carried out with a relative movement between the processing beam and the workpiece, wherein a process gas is fed to a processing zone in a settable quantity of process gas per unit of time. After a stored stabilization time, in which the processing of a workpiece is continued with a relative movement between the processing beam and the workpiece, a quantity of process gas per unit of time is automatically reduced. Further a control apparatus of a setting device for process gas feed according to such a method is described.
    Type: Grant
    Filed: December 28, 2015
    Date of Patent: September 3, 2019
    Assignee: TRUMPF Laser- und Systemtechnik GmbH
    Inventors: Stefano Petolillo, Andreas Vehlow
  • Patent number: 10379522
    Abstract: A computer program product for proactive heating-based crack preventing in three-dimensional printing is provided. The computer program product includes a computer readable storage medium having program instructions embodied therewith. The program instructions are readable and executable by a processing circuit to cause the processing circuit to read a three-dimensional model to be printed, determine if the read three-dimensional model has open-ended or closed-ended layers, for each closed-ended layer, calculate start and end heating times and amount of heat requirement for materials of the closed-end layers and control a heating of the closed-ended layers in accordance with the calculation during a laying down of each of the closed-ended layers.
    Type: Grant
    Filed: November 10, 2017
    Date of Patent: August 13, 2019
    Assignee: INTERNATIONAL BUSINESS MACHINES CORPORATION
    Inventors: Donald L. Bryson, Eric V. Kline, Sarbajit K. Rakshit
  • Patent number: 10345786
    Abstract: A computer program product for proactive heating-based crack preventing in three-dimensional printing is provided. The computer program product includes a computer readable storage medium having program instructions embodied therewith. The program instructions are readable and executable by a processing circuit to cause the processing circuit to read a three-dimensional model to be printed, determine if the read three-dimensional model has open-ended or closed-ended layers, for each closed-ended layer, calculate start and end heating times and amount of heat requirement for materials of the closed-end layers and control a heating of the closed-ended layers in accordance with the calculation during a laying down of each of the closed-ended layers.
    Type: Grant
    Filed: February 16, 2016
    Date of Patent: July 9, 2019
    Assignee: INTERNATIONAL BUSINESS MACHINES CORPORATION
    Inventors: Donald L. Bryson, Eric V. Kline, Sarbajit K. Rakshit
  • Patent number: 10308999
    Abstract: A method of manufacturing an iron-based alloy coating is provided, which includes (a) providing an iron-based alloy powder having a chemical formula of FeaCrbMocSidBeYf, wherein 48?a?50; 21?b?23; 18?c?20; 2?d?3; 2?e?4; and 0<f?2. The method also includes step (b) thermal spraying the iron-based alloy powder to form an amorphous iron-based alloy coating, and step (c) laser re-melting the amorphous iron-based alloy coating, wherein the iron-based alloy coating is densified and remains amorphous.
    Type: Grant
    Filed: December 18, 2015
    Date of Patent: June 4, 2019
    Assignee: INDUSTRIAL TECHNOLOGY RESEARCH INSTITUTE
    Inventors: Li-Shing Chou, Yen-Yu Hou, Chih-Chao Yang, Yi-Tsung Pan
  • Patent number: 9566657
    Abstract: A welding system includes a power source configured to generate power and deliver the power to a welding electrode. The power source comprises a positive stud and a negative stud. The welding system also includes control circuitry configured to determine whether the welding electrode is properly connected to the positive and negative studs of the power source.
    Type: Grant
    Filed: February 25, 2013
    Date of Patent: February 14, 2017
    Assignee: ILLINOIS TOOL WORKS INC.
    Inventors: Craig Steven Knoener, Ronald Dewayne Woodward
  • Patent number: 9457415
    Abstract: A moisture removing method disclosed removes moisture contained in a dielectric film provided on one end surface of an optical fiber. This moisture removing method causes near infrared light to enter the optical fiber through the other end surface to heat moisture in the dielectric film with use of the near infrared light.
    Type: Grant
    Filed: September 5, 2014
    Date of Patent: October 4, 2016
    Assignee: FUJIKURA LTD.
    Inventor: Akira Sakamoto
  • Patent number: 9440314
    Abstract: A hybrid laser arc welding assembly including a gas metal arc welding torch and a laser arc welding laser head. The torch and laser head are disposed adjacent one another and aimed at targets of a pair of work pieces spaced from one another such that the melted material produced by the torch overlaps with the melted material produced by the laser head, and therefore, the torch and laser head combine to create a hybrid laser arc weld to join the work pieces. The laser head is adjustable dynamically relative to the work-pieces to optimize the hybrid laser arc weld.
    Type: Grant
    Filed: April 13, 2012
    Date of Patent: September 13, 2016
    Assignee: MAGNA INTERNATIONAL INC.
    Inventors: Terry Devers, John E. Hill, Harish Mistry
  • Patent number: 9420680
    Abstract: The invention relates to an apparatus for treating a surface with a at least one gliding arc source comprising at least one gas flow controlling unit (104); and a set of electrodes (102); wherein the at least one gas flow controlling unit (104) and the set of electrodes (102) are controlled to provide a plasma comprising a gas temperature at the set of electrodes (102) above approximately 2000 K. In this way, an optimal or substantially optimal plasma for treating surfaces of samples is achieved.
    Type: Grant
    Filed: December 14, 2010
    Date of Patent: August 16, 2016
    Assignee: Danmarks Tekniske Universitet
    Inventor: Yukihiro Kusano
  • Patent number: 9377584
    Abstract: A multi-electrode system includes a fiber holder that holds at least one optical fiber, a plurality of electrodes arranged to generate a heated field to heat the at least one optical fiber, and a vibration mechanism that causes at least one of the electrodes from the plurality of electrodes to vibrate. The electrodes can be disposed in at least a partial vacuum. The system can be used for processing many types of fibers, such processing including, as examples, stripping, splicing, annealing, tapering, and so on. Corresponding fiber processing methods are also provided.
    Type: Grant
    Filed: July 14, 2015
    Date of Patent: June 28, 2016
    Assignee: 3SAE Technologies, Inc.
    Inventors: Robert G. Wiley, Brett Clark, Jared C. Meitzler, Clyde J. Troutman
  • Patent number: 9061375
    Abstract: A method is described, for treating a superalloy substrate which includes at least one cavity containing adherent metal oxide material on its surface. A short-pulsed, high repetition rate laser beam is directed against the cavity surface for a period of time sufficient to remove substantially all of the adherent metal oxide material. The laser beam is characterized by a peak power density in the range of about 10 megawatts/cm2 to about 10 gigawatts/cm2. In another embodiment, a high-power, short-pulsed, high repetition rate laser beam is directed to a region on the substrate which includes the cavity, under laser operational conditions which are capable of cutting into the superalloy material; so that a boundary region is formed within the substrate, which encloses the cavity. The cavity can be a crack in a turbine blade, and the crack can be repaired after treatment, by welding, or by another suitable technique.
    Type: Grant
    Filed: December 23, 2009
    Date of Patent: June 23, 2015
    Assignee: General Electric Company
    Inventors: Huan Qi, Bhupendra Kumar Gupta, Marshall Gordon Jones
  • Patent number: 8969754
    Abstract: Methods for depositing hardfacing material on portions of drill bits comprise providing a vertically oriented plasma transfer arc torch secured to a positioner having controllable movement in a substantially vertical plane. A rolling cutter is secured to a chuck mounted on an articulated arm of a robot. A surface of a tooth of the rolling cutter is positioned in a substantially perpendicular relationship beneath the torch. The torch is oscillated along a substantially horizontal axis. The rolling cutter is moved with the articulated arm of the robot in a plane beneath the oscillating torch. A hardfacing material is deposited on the tooth of the rolling cutter.
    Type: Grant
    Filed: May 28, 2013
    Date of Patent: March 3, 2015
    Assignee: Baker Hughes Incorporated
    Inventors: David Keith Luce, Kenneth E. Gilmore, Alan J. Massey, Timothy P. Uno, Keith L. Nehring
  • Publication number: 20150053656
    Abstract: Methods, devices and systems for laser-supported plasma cutting or plasma welding of a workpiece. In one aspect, a method includes producing a plasma beam which extends in an expansion direction between an electrode and a processing location on the workpiece, the plasma beam having, with respect to a center axis of the plasma beam that extends in the expansion direction, an inner central region and an outer edge region, and supplying laser radiation to the outer edge region of the plasma beam. The laser radiation supplied to the outer edge region extends parallel with the center axis of the plasma beam.
    Type: Application
    Filed: October 29, 2014
    Publication date: February 26, 2015
    Inventors: Andreas Popp, Tim Hesse, Tobias Kaiser
  • Publication number: 20150043962
    Abstract: A tailored blank for hot stamping includes a welded portion formed by butt-welding a first aluminum-plated steel sheet and a second aluminum-plated steel sheet, an Average Al concentration of a weld metal in the welded portion is in a range of 0.3 mass % to 1.5 mass %, an Ac3 point of the weld metal is 1250° C. or lower, and furthermore, an aluminum layer formed during the butt-welding is present on a surface of the welded portion.
    Type: Application
    Filed: March 28, 2013
    Publication date: February 12, 2015
    Inventors: Yasunobu Miyazaki, Yasuaki Naito, Kaoru Kawasaki, Takahiro Yoshinaga
  • Publication number: 20150027997
    Abstract: A welding torch having guidance means designed to advance a wire-like welding filler material mechanically along an axis at least in a section of the welding torch, a process gas nozzle that coaxially surrounds at least the guidance means, and a welding current connector that is connected in electrically conductive manner to an element of the welding torch that is configured to conduct electrical current. A hollow electrode is provided that surrounds the axis coaxially and as the element configured for conducting current is connected in electrically conductive manner to the welding current connector, wherein the guidance means are designed to advance the wire-like welding filler material in potential free manner. The welding torch may be used as part of a welding apparatus for a variety of welding methods.
    Type: Application
    Filed: July 17, 2014
    Publication date: January 29, 2015
    Inventors: Ernst Miklos, Faith Savgu
  • Patent number: 8906511
    Abstract: Provided is a bimetallic tube for transport of hydrocarbon feedstocks in a petrochemical process unit and/or refinery process unit, including: i) an outer tube layer being formed from a steam cracker alloy including at least 18.0 wt. % Cr and at least 10.0 wt. % Ni; ii) an inner tube layer being formed from an alumina forming bulk alloy including 5.0 to 10.0 wt. % of Al, 18.0 wt. % to 25.0 wt. % Cr, less than 0.5 wt. % Si, and at least 35.0 wt. % Fe with the balance being Ni, wherein the inner tube layer is formed plasma powder welding the alumina forming bulk alloy on the inner surface of the outer tube layer; and iii) an oxide layer formed on the surface of the inner tube layer, wherein the oxide layer is substantially comprised of alumina, chromia, silica, mullite, spinels, or mixtures thereof.
    Type: Grant
    Filed: October 12, 2011
    Date of Patent: December 9, 2014
    Assignee: ExxonMobil Research and Engineering Company
    Inventors: ChangMin Chun, D. Samuel Deutsch, James E. Feather, Jeffrey P. Jones, David B. Spicer
  • Patent number: 8901454
    Abstract: In a method for controlling pulse arc welding where an arc is created between a wire and a base material, a pulse waveform different from the pulse waveform for steady-state welding is outputted when a predetermined time has passed since short-circuit welding control was started at arc start, and after a sufficiently large melt pool is formed, the pulse waveform for the steady-state welding is outputted. This reduces the generation of spatters after an arc is created and until the arc is stabilized.
    Type: Grant
    Filed: July 11, 2011
    Date of Patent: December 2, 2014
    Assignee: Panasonic Corporation
    Inventors: Akira Nakagawa, Atsuhiro Kawamoto, Junji Fujiwara, Masaru Kowa
  • Publication number: 20140338448
    Abstract: A pressure sensor includes a socket portion and a nut portion which are integrally molded with resin, a screw portion which is tightly fixed to a side wall of an opening in a concave part of the nut portion by adhesive, and a sense element which is fixed to the screw portion and is disposed in the concave part of the nut portion. The socket portion, the nut portion and the screw portion constitute a package. A through hole introducing the pressure measurement target liquid is formed in the screw portion. An external lead-out terminal is fixed to the sense element. The external lead-out terminal passes through the through hole on a base of the concave part of the nut portion, and is tightly fixed to the socket portion with adhesive. The external lead-out terminal is a connection terminal to be connected with external wiring.
    Type: Application
    Filed: August 5, 2014
    Publication date: November 20, 2014
    Inventor: Kimihiro ASHINO
  • Patent number: 8889066
    Abstract: The invention relates to a solid-solution strengthened iron-nickel alloy with a high level of ductility and an expansion coefficient <5×10?6/K in the temperature range between room temperature and ?200° C. Said alloy consists of (in wt. %): between 0.005 and 0.05% of C; <0.02% of S; between 1 and 2% of Cr; between 35 and 38% of Ni; between 0.3 and 1.5% of Mn; <0.5% of Si; between 1.0 and 3.5% of ?Mo+W; between 0.2 and 1.0% of Ti; between 0.2 and 1.0% of Nb; <0.02% of P; and between 1.0 and 4.0% of Co; Fe constituting the remainder, in addition to production-related impurities.
    Type: Grant
    Filed: October 20, 2007
    Date of Patent: November 18, 2014
    Assignee: Outokumpu VDM GmbH
    Inventors: Bernd Hoberg, Bernd De Boer
  • Patent number: 8877342
    Abstract: Provided is a bimetallic tube for transport of hydrocarbon feedstocks in refinery process furnaces, and more particularly in furnace radiant coils, including: i) an outer tube layer being formed from stainless steels including chromium in the range of 15.0 to 26.0 wt. % based on the total weight of the stainless steel; ii) an inner tube layer being formed from an alumina forming bulk alloy including 5.0 to 10.0 wt. % of Al, 20.0 wt. % to 25.0 wt. % Cr, less than 0.4 wt. % Si, and at least 35.0 wt. % Fe with the balance being Ni, wherein the inner tube layer is formed plasma powder welding the alumina forming bulk alloy on the inner surface of the outer tube layer; and iii) an oxide layer formed on the surface of the inner tube layer, wherein the oxide layer is substantially comprised of alumina, chromia, silica, mullite, spinels, or mixtures thereof.
    Type: Grant
    Filed: April 13, 2012
    Date of Patent: November 4, 2014
    Assignee: ExxonMobil Research and Engineering Company
    Inventors: ChangMin Chun, David Samuel Deutsch, Vance A. McCray, James Edward Feather, Brenda Anne Raich
  • Patent number: 8872056
    Abstract: A method for metalworking using an adjustable vacuum and support system for evacuating particulate matter, smoke, excess gas, and molten metal from a work area during welding and for providing adjustable support to a welding head. The vacuum system has a vacuum head and a vacuum nozzle. An adjustable mounting bracket has a first portion fixed to the vacuum head and a second portion securable to the welding head. The bracket arrangement establishes pivotal and slidable couplings between the welding head and the vacuum head. The vacuum nozzle has a support surface for being rested on a surface of a workpiece to support the vacuum head and the welding head. The support surface can be a base bevel surface at the tip of the nozzle, and an opposed suction bevel surface can have a nozzle aperture interposed therealong.
    Type: Grant
    Filed: October 22, 2013
    Date of Patent: October 28, 2014
    Inventor: Charles Klangos
  • Publication number: 20140312011
    Abstract: The method of monitoring keyhole welding with a plasma arc includes the step of measuring output voltages when welding is performed with a constant current, and the step of finding peak frequencies and distributions of welding voltages by analyzing frequencies of the welding voltages which correlate to a molten weld pool (P) vibration among the output voltages measured. The method also includes the step of identifying the peak frequencies that correlate to the molten weld pool (P) vibration, and the step of comparing the identified peak frequencies with a frequency range and determining whether the welding is good or bad. Thus, whether or not good keyhole welding is carried out can be determined with excellent precision by simply comparing the peak frequency that correlates to the molten weld pool (P) vibration with the frequency range.
    Type: Application
    Filed: November 16, 2012
    Publication date: October 23, 2014
    Applicant: HITACHI CONSTRUCTION MACHINERY CO., LTD.
    Inventors: Kazumichi Hosoya, Hikaru Yamamoto, Toru Nakajima, Toyoyuki Sato, Katsunori Wada, Shuhei Kanemaru
  • Publication number: 20140312012
    Abstract: Provided is a plasma arc welding method for continuously welding a welding target part of a welding workpiece while forming a keyhole weld on the welding target part of the welding workpiece using a plasma arc. A pulse current is used for a welding current, and the pulse frequency of the pulse current is controlled so as to be a frequency that is synchronized with a weld pool (P) during the welding. With this approach, vibration of the weld pool during keyhole welding can be controlled so as to synchronize with the pulse frequency of the pulse current. As a result, when the plasma arc keyhole welding is performed, a stable penetration bead having a desired height can be reliably obtained without hanging or irregularity.
    Type: Application
    Filed: November 16, 2012
    Publication date: October 23, 2014
    Applicant: HITACHI CONSTRUCTION MACHINERY CO., LTD.
    Inventors: Kazumichi Hosoya, Hikaru Yamamoto, Toru Nakajima, Toyoyuki Sato, Katsunori Wada, Shuhei Kanemaru
  • Publication number: 20140299581
    Abstract: The invention relates to a method for welding rotors for power generation such as gas turbines, steam turbines, and generators having a plurality of rotor discs arranged along a rotor axis. The method includes providing said discs with a weld seam preparation. The weld seam preparation includes a root, a first, gap-like welding section adjoining the root in radial direction, and a second, gap-like welding section adjoining the first welding section in radial direction. The method further includes melting the root by means of a first welding process; making a weld in the first welding section by means of a second welding process; and filling up the second welding section by means of a third welding process.
    Type: Application
    Filed: March 31, 2014
    Publication date: October 9, 2014
    Inventors: Sorin KELLER, Werner Martin Balbach, Claus Paul Gerdes
  • Patent number: 8851896
    Abstract: A simulator facilitating virtual welding activity. The simulator may include a logic processor based subsystem operable to generate an interactive welding environment in virtual reality space that emulates welding activity by simulating a virtual weld puddle having dynamic, real time molten metal fluidity and heat dissipation characteristics, responsive to performing a simulated welding activity in real time. The simulator may include a foot pedal device in operative communication with the logic processor based subsystem and configured to affect a characteristic of the virtual weld puddle in real time, responsive to user control of the foot pedal device. The simulator may be configured to track the movements of a mock welding tool and a mock filler wire and determine interaction between the virtual weld puddle, a corresponding virtual welding tool, and a corresponding filler wire in virtual reality space that would result in the welding tool becoming contaminated.
    Type: Grant
    Filed: March 11, 2013
    Date of Patent: October 7, 2014
    Assignee: Lincoln Global, Inc.
    Inventors: Matthew Wayne Wallace, David Anthony Zboray, Antonius Aditjandra, Adam Lee Webb, Deanna Postlethwaite, Zachary Steven Lenker
  • Publication number: 20140291033
    Abstract: A downhole tool and method for manufacturing such downhole tool. The downhole tool includes a bit body having a blank and a matrix bonded to and surrounding the blank, a shank having a threaded connection at one end, and a butt joint formed within a gap formed between the blank and the shank and coupling the blank to the shank. The blank includes a first planar surface while the shank includes a second planar surface opposite the one end. The butt joint is formed between the first and second planar surfaces when positioned adjacent to one another, wherein the first planar surface is positioned external to the matrix.
    Type: Application
    Filed: March 19, 2014
    Publication date: October 2, 2014
    Applicant: VAREL INTERNATIONAL IND., L.P.
    Inventors: Marvin Windsor Amundsen, Charles Daniel Johnson
  • Publication number: 20140294490
    Abstract: A welding process, welding system and welded article are disclosed. The welding process includes directing energy from one or more fusion beams to join a first element to a second element and to join the first element to a third element. The directing of the energy is at a first lateral angle and a second lateral angle with respect to the first element. The welding system includes an energy emitting device, a first fusion beam and a second fusion beam. The first fusion beam and the second fusion beam are oriented to extend diagonally through an article. The laser welded article includes the first element joined to the second element, and the first element joined to the third element. A fillet weld is formed in a first inaccessible portion between the first element and the second element and a second inaccessible portion between the first element and the third element.
    Type: Application
    Filed: March 27, 2013
    Publication date: October 2, 2014
    Applicant: GENERAL ELECTRIC COMPANY
    Inventors: Dechao LIN, Zhaoli HU, Brian Lee TOLLISON
  • Publication number: 20140291297
    Abstract: Gas metal arc welding (GMAW) is a widely used process for joining metals. Its main advantage over its competition gas tungsten arc welding (GTAW) is its high productivity in depositing metals. However, to melt metal from the wire to deposit into the work-piece, additional heat is consumed and applied to the work-piece with an uncontrolled fixed proportion to the effective heat that melts the wire. Such additional heat is often in excess of the needed heat input for the work-piece. The side-effects include a waste of the energy, an increased distortion, and possible materials property degradation. This invention is to device a method to transfer this part of heat to melt the wire by adding two wires, which form a pair of arc spots, under a tungsten arc. It also devices a method to assure the arc between the two wires be maintained stable such that the transfer be successfully continuous.
    Type: Application
    Filed: June 13, 2013
    Publication date: October 2, 2014
    Inventors: SHUJUN CHEN, LIANG ZHANG, NING HUANG, XUPING WANG, ZHENYANG LU, FAN JIANG
  • Patent number: 8808867
    Abstract: Provided is a bimetallic tube for transport of hydrocarbon feedstocks in refinery process furnaces, and more particularly in furnace radiant coils, including: i) an outer tube layer being formed from carbon steels or low chromium steels comprising less than 15.0 wt. % Cr based on the total weight of the steel; ii) an inner tube layer being formed from an alumina forming bulk alloy including 5.0 to 10.0 wt. % of Al, 20.0 wt. % to 25.0 wt. % Cr, less than 0.4 wt. % Si, and at least 35.0 wt. % Fe with the balance being Ni, wherein the inner tube layer is formed plasma powder welding the alumina forming bulk alloy on the inner surface of the outer tube layer; and iii) an oxide layer formed on the surface of the inner tube layer, wherein the oxide layer is substantially comprised of alumina, chromia, silica, mullite, spinels, or mixtures thereof.
    Type: Grant
    Filed: October 12, 2011
    Date of Patent: August 19, 2014
    Assignee: Exxonmobil Research and Engineering Company
    Inventors: Changmin Chun, D. Samuel Deutsch, Vance A. McCray, James E. Feather
  • Patent number: 8779324
    Abstract: A welding line can be rapidly extracted using three-dimensional CAD data constituted of a large number of line sections containing welding line candidates. The method of choosing a welding line includes: a step (S110) of specifying one face (first face constituting a reference face) from two faces of a member where a welding line is to be formed; a step (S120) of specifying the other face (second face constituting a groove face) from the two faces of the number where a welding line is to be formed; a step (S130) of extracting an edge line; a step (S140) of selecting an edge line zone where welding is possible; a step (S150) of creating welding line information by unifying edge lines where welding is possible; and a step (S160) of correcting welding line information in accordance with the groove shape.
    Type: Grant
    Filed: February 12, 2010
    Date of Patent: July 15, 2014
    Assignee: Kobe Steel, Ltd.
    Inventor: Masatoshi Hida
  • Publication number: 20140183167
    Abstract: A method of welding panels overlapping each other includes a one-directional clamping step that performs one-directional clamping by positioning electrodes of a pair of one-directional spot welding guns with respect to an upper panel and a lower panel overlapping each other, a pressure welding step that forms a plurality of pressure welding portions in a zero gap status by pressure-welding the upper panel to the lower panel in a temporary welding status, by pressing and supplying electricity to the upper panel with the electrodes of the one-directional spot welding guns, plasma spot step that forms a molten portion between the pressure welding portions by performing plasma welding on the pressure welding portions with a plasma welding machine, and a cooling step that forms a welded portion by overlapping the pressure welding portions and the molten portion between the upper panel and the lower panel by cooling the molten portion.
    Type: Application
    Filed: December 23, 2013
    Publication date: July 3, 2014
    Applicant: Hyundai Motor Company
    Inventor: Sung Phil RYU
  • Publication number: 20140144024
    Abstract: A method of welding two sheet-like work pieces, such as a web and a belt of a vehicle suspension control arm, is provided. The method includes the step of positioning one of the sheet-like work pieces against and at an angle relative to the other work piece such that the first and second work pieces are in contact with one another by a generally flat contact surface. The method continues with the step of melting with a single welding process material of the first and second work pieces across the entire width of the contact surface.
    Type: Application
    Filed: July 19, 2012
    Publication date: May 29, 2014
    Inventor: James R. Byrne, II
  • Patent number: 8727610
    Abstract: The object is to provide a laser processing apparatus, a laser processing temperature measuring apparatus, a laser processing method, and a laser processing temperature measuring method which can highly accurately detect the processing temperature when carrying out processing such as welding with laser light. A laser processing apparatus 1A for processing members DR, UR to be processed by irradiating the members with laser light LB comprises a laser (semiconductor laser unit 20A) for generating the laser light LB; optical means for converging the laser light LB generated by the laser onto processing areas DA, UA; and a filter 30, disposed between the members DR, UR to be processed and the optical means, for blocking a wavelength of fluorescence generated by the optical means upon pumping with the laser light LB; wherein light having the wavelength blocked by the filter 30 is used for measuring a temperature of the processing areas DA, UA.
    Type: Grant
    Filed: November 24, 2009
    Date of Patent: May 20, 2014
    Assignee: Hamamatsu Photonics K.K.
    Inventors: Satoshi Matsumoto, Tsuyoshi Kosugi
  • Publication number: 20140131325
    Abstract: This invention is to plasma arc weld using a keyhole mode to build a partially-penetrated keyhole and then a melt-in mode to finally reach the full penetration before switching to the base period. The full penetration is thus established during the peak period in two stages: keyhole stage and then melt-in stage. While the keyhole stage helps reduce the heat inputs and weld puddles, the melt-in stage finishes the full penetration at reduced impacts from the plasma jets producing the desired weld bead geometry and regularity. The duration of the melt-in stage is automatically determined using arc signals to assure the full penetration. In comparison with keyhole PAW, bead geometry and regularity are significantly improved with slightly increased net heat inputs. In comparison with melt-in PAW and GTAW, the net heat input is reduced approximately forty percent.
    Type: Application
    Filed: November 13, 2012
    Publication date: May 15, 2014
    Inventors: YuMing Zhang, Xiangrong Li, Zeng Shao
  • Publication number: 20140127530
    Abstract: The present invention relates to dispersion strengthened platinum-base alloys, and more particularly to a method for welding of these alloys and is based on the object of providing an improved process for connecting oxide-dispersed precious metal sheets and a device for carrying out this process.
    Type: Application
    Filed: February 10, 2012
    Publication date: May 8, 2014
    Inventors: Rudolf Singer, Stefan Zeuner, Bernd Weber, Joerg Kopatz
  • Publication number: 20140093365
    Abstract: A process of fabricating a shield, a process of preparing a component, and an erosion shield are disclosed. The process of fabricating the shield includes forming a near-net shape shield. The near-net shape shield includes a nickel-based layer and an erosion-resistant alloy layer. The nickel-based layer is configured to facilitate secure attachment of the near-net shaped to a component. The process of preparing the component includes securing a near-net shape shield to a substrate of a component.
    Type: Application
    Filed: September 28, 2012
    Publication date: April 3, 2014
    Applicant: GENERAL ELECTRIC COMPANY
    Inventor: Theodore William FANDREI, II
  • Patent number: 8637166
    Abstract: Provided are strain hardened high strength nickel based alloy welds that yield improved properties and performance in joining high strength metals. The advantageous weldments include two or more segments of ferrous or non-ferrous components, and fusion welds, friction stir welds, electron beam welds, laser beam welds, or a combination thereof bonding adjacent segments of the components together, wherein the welds comprise a strain hardened nickel based alloy weld metal composition including greater than or equal to 10 wt % Mo based on the total weight of the nickel based alloy weld metal composition. Also provided are methods for forming the welds from the nickel based alloy weld compositions. The strain hardened high strength nickel based alloy welds are useful in the oil, gas and petrochemical industry in applications for natural gas transportation and storage, oil and gas well completion and production, and oil and gas refinery and chemical plants.
    Type: Grant
    Filed: December 16, 2008
    Date of Patent: January 28, 2014
    Assignee: Exxonmobil Research and Engineering Company
    Inventors: Raghavan Ayer, Neeraj Srinivas Thirumalai, Hyun-Woo Jin, Daniel B. Lillig, Douglas Paul Fairchild, Steven Jeffrey Ford
  • Publication number: 20140014628
    Abstract: A method of welding alloys having a ductility drop temperature range to limit strain-age cracking. The method involves the use of a welding device to weld a weld area of an article while maintaining temperatures throughout the weld area and a heat affected zone adjacent the weld area within a non-crack sensitive temperature range that is above a ductility drop temperature range of the alloy being welded. During welding, the temperatures of the weld area and the heat affected zone are predominantly controlled with heat input from the welding device. Once the welding has been terminated, the weld area and the heat affected zone are cooled from the non-crack sensitive temperature range through the ductility drop temperature range to a temperature below the ductility drop temperature range of the alloy.
    Type: Application
    Filed: July 16, 2012
    Publication date: January 16, 2014
    Applicant: GENERAL ELECTRIC COMPANY
    Inventors: Yan Cui, Daniel Anthony Nowak, Srikanth Chandrudu Kottilingam, Brian Lee Tollison, Dechao Lin
  • Publication number: 20130266820
    Abstract: A work piece for use in abrasive environments with hardbanding is provided. The work piece has at least a protective layer deposited onto at least a portion to be protected. The deposited layer exhibits a hardness of at least 50 Rc, a wear rate of less than 0.5 grams of mass loss as measured according to ASTM G65-04, Procedure A, a wear rate on a contacting secondary body comprising carbon steel of less than 0.005 grams as measured according to modified ASTM G77 wear test. The deposited alloy forms an iron matrix comprising embedded hard particles in an amount of less than 15 vol. %. The embedded hard particles have an average particle size of ranging from 100 nm to 5 ?m. In one embodiment, the deposition is via welding.
    Type: Application
    Filed: April 5, 2012
    Publication date: October 10, 2013
    Applicant: c/o Chevron Corporation
    Inventors: Grzegorz Jan Kusinski, Justin Lee Cheney, John Hamilton Madok
  • Patent number: 8546720
    Abstract: A hybrid welding apparatus, and a system and method for welding at least two adjacent components having a large gap of approximately 3.0 millimeters that results in a full-penetration weld is provided. The welding system includes a hybrid welder having a defocused laser beam, an electric arc welder, and at least one bridge piece adjacent to one or more of the at least two adjacent components. The defocused laser beam and the electric arc welder are arranged and disposed to direct energy onto the at least two adjacent components to create a common molten pool operable to provide a full penetration weld to bridge the gap at a high constant weld speed, thereby joining the two adjacent components with a weld.
    Type: Grant
    Filed: April 13, 2011
    Date of Patent: October 1, 2013
    Assignee: General Electric Company
    Inventors: Dechao Lin, Yan Cui, Brian L Tollison, David Schick, Bill D Johnston, Jr., Srikanth Chandrudu Kottilingam
  • Patent number: 8525068
    Abstract: A plasma torch 1 used in plasma-arc welding is provided with a rod-shaped electrode 10, a first cylindrical nozzle 11 which is provided to surround the electrode 10 and which injects a plasma gas and a second cylindrical nozzle 12 which is provided to surround the first nozzle 11 and which injects a shielding gas. A second injection opening 121 of the second nozzle 12 directs in a substantially parallel direction with respect to an axial direction of the electrode 10 or in a direction being away from the electrode 10, and a plurality of groove portions inclining with respect to the axial direction of the electrode 10 are formed in an outer circumferential surface of the first nozzle 11 or an inner circumferential surface of the second nozzle 12.
    Type: Grant
    Filed: September 6, 2010
    Date of Patent: September 3, 2013
    Assignee: Honda Motor Co., Ltd.
    Inventors: Hiroki Fujiuchi, Shinya Ohyama, Toshiyuki Horimukai
  • Publication number: 20130216854
    Abstract: The present invention is a vacuum insulated panel (VIP) for increasing the thermal insulation surrounding a structure or volume, and a novel method for manufacturing the VIP. The VIP comprises at least two pieces of thin metal foil welded together adjacent the edges of said metal foil, said thin metal foil material defining the exterior of a sealed and gas evacuated vacuum enclosure; and a vacuum insulation panel core located between said at least two pieces of welded thin metal foil material, said vacuum insulation panel core located inside said sealed and gas evacuated vacuum enclosure.
    Type: Application
    Filed: February 15, 2013
    Publication date: August 22, 2013
    Inventors: Alan Feinerman, Prateek Gupta
  • Patent number: 8513564
    Abstract: A plasma welding torch that can be reduced in size more than in conventional cases. When an inert gas G such as argon gas is supplied to an outer circumferential space around a non-consumable electrode 13, a portion of the inert gas G is used as plasma gas GP that forms a plasma arc PA between the non-consumable electrode 13 and a base material 2 via a plasma orifice 51. A plasma welding torch 1 moves, maintaining this state, in the direction of the arrow shown in FIG. 4. Meanwhile, a portion of the inert gas G supplied to a gas flowing part 21 is not used as the plasma gas GP but is used as shielding gas GS and is ejected onto the base material 2 ahead in the welding direction via a shielding orifice 52. The welding on the base material 2 is performed in a state where the plasma arc PA and the base material 2 are shielded from the air by this shielding gas.
    Type: Grant
    Filed: February 14, 2011
    Date of Patent: August 20, 2013
    Assignee: Honda Motor Co., Ltd.
    Inventors: Katsuya Matsumoto, Jun Kitagawa, Keishi Setoda, Yusuke Muramatsu
  • Publication number: 20130174977
    Abstract: The invention relates to a method for joining objects made of metal, plastic, hybrid structures or ceramic by means of heat input such as soldering or welding, wherein materials such as particles, in particular nanoparticles, elements, atoms, molecules or ions are introduced into the joint. It is proposed according to the invention that a gas stream brings gaseous compounds to the joint which decompose at elevated temperature and deposit particles as heat is being applied to the joint.
    Type: Application
    Filed: July 10, 2012
    Publication date: July 11, 2013
    Inventor: Wolfgang Danzer
  • Publication number: 20130158478
    Abstract: A catheter comprising a steering cable anchor, which is preferably disposed at the distal end of the catheter, and a steering cable. In order to obtain a reliable connection between the steering cable anchor and the steering cable, which is also suitable for use in MRI, a substantially dumbbell-shaped element is disposed between the steering cable anchor and the steering cable and connects the steering cable anchor to the steering cable.
    Type: Application
    Filed: December 11, 2012
    Publication date: June 20, 2013
    Applicant: VASCOMED GMBH
    Inventor: VascoMed GmbH