Abstract: A welding method in which two metal bars are disposed such that the opposing ends of these bars are placed in a welding mold with a predetermined welding gap preserved therebetween, and are jointed to each other by filling the space formed between the opposing ends of the bars and the inner surface of the welding mold with a molten welding metal. Also, disclosed is a welding apparatus having a welding gap setting device for placing the metal bars with a predetermined welding gap therebetween and an arc welder for jointing the bars by filling the welding gap with molten welding metal.

Abstract: A pipe resistance butt welding apparatus comprises a movable clamp and a fixed clamp to locate the pipes to be welded. Current-feeding shoes contact the ends of the pipes to be welded together. A device is provided for axially moving the movable clamp in fusing and upsetting the pipes. Both clamps and the device are mounted on an elongated supporting member. The shoes are carried by beams oriented along the supporting member and having bevels acted upon by drive rollers, whose axes are directed across the supporting member. The invention is useful for welding large diameter pipes.

Abstract: A welding seam back-up arrangement for mounting on the backside of the adjacently positioned edge margins of work members or workpieces that are to be joined by a weld seam, which is selectively variable as to length to accommodate it to weld seams of different lengths, and which comprises a plurality of tape engaging elongate channel members hingedly or otherwise interconnected in end-to-end relation and adapt it to be longitudinally positioned over a seam back-up tape of a material such as fiberglass, an elongate bar of a material having high heat conductivity characteristics, such as copper or aluminum, being interposed in the channel in underlying relationship to the tape to form a heat sink for conducting heat away from the weld seam during a welding operation.

Abstract: Welding backup shoe apparatus, wherein plural backup shoes are carried side-by-side on flexible bands, each backup shoe being resiliently biased outwardly so that the backup shoes are resiliently pressed against the inner side of a weld joint between end-to-end pipe sections to prevent blowthrough of weld metal through the joint during welding and to dissipate heat from the weld metal. A pair of bands, each carrying a plurality of backup shoes, are supported by the shoes of a welding clamp, the bands being disposed at the upper and lower interior of the pipes to be expanded outwardly when the welding clamp shoes are expanded and to be retracted inwardly when the welding clamp shoes are retracted.

Abstract: Relates to a flux dam for submerged arc vertical position welding. The dam comprises a sheet of high temperature stable non-metallic material, a permanent magnet aligned with a first pole thereof substantially at a first surface of the sheet for magnetically attaching the sheet to a vertical workpiece generally parallel to and spaced by the thickness of the workpiece from a generally horizontal weld area of the vertical workpiece to an abutting horizontal workpiece, the magnet extending generally towards a second surface of the sheet, the magnet being affixed in the aforementioned alignment thereof. Also relates to an improvement in a welding method using said dam.

Abstract: Apparatus for automatically welding a plug which is previously driven into holding engagement with the tube sheet to plug a leaky tube which has been reamed out to produce a pressed fit with the plug.

Abstract: The machine for producing metal reinforcements in particular for reinforced concrete comprises a plurality of longitudinal members and at least one welded connecting member in the form of a strap in the shape of a closed or open frame. The machine comprises a strap carrier having open grooves for the passage of the longitudinal members which under the thrust exerted by a thrust device, come into direct contact with the straps waiting on the strap carrier so as to drive them one-by-one merely under the effect of friction to welding stations. The latter are adjustable in position and are in facing relation to zones of intersection between the longitudinal members and the straps. A selecting device and a stop device distribute the straps individually from the strap carrier to the welding stations. The strap carrier is fed with a series of straps required for a given reinforcement length by a withdrawable feeder and the welded reinforcements are discharged by a movable seizing device.

Abstract: A method and apparatus for charged particle beam welding is provided with a beam deflection mechanism adjacent the surface of the workpiece. The beam deflection mechanism permits the use of a welding shoe for retaining a pool of molten material adjacent the point of welding.

Abstract: A method of seam welding metal tube from a sheet metal blank wherein the sheet metal blank is provided with central key locating slots and pre-curled edges, then centrally located on a collapsible mandrel, having a heat sink liner extending therearound to a longitudinally extending gas gallery slot, by the key locating slots and then skid rolled therearound towards a longitudinally extending gas gallery slot for seam welding the curled edges while they are clamped to the collapsible mandrel over the gas gallery slot. Pre-curling the edges avoids upstanding edges at the seam weld and the method provides consistently reliable welds for tube blanks which may be manufactured in short lengths for, for example, the manufacture of bellows.

Abstract: A double grooved, preferably ceramic, welding backup is provided. The welding backup has a generally planar working face with parallel grooves, the grooves being separated by a central ridge, there being substantially flat lands at the sides of the grooves.

Abstract: An account is given of a welding pool support device for energy beam welding, with a metal structure, which on a beam outlet side of a welding seam zone of a workpiece system is put against the beam outlet side and being in contact with it by a number of touching points for stopping any movement of melt out of the welding zone, which is achieved by the energy beam in the workpiece system, by a relative movement of the energy beam and the workpiece system, the former going along the weld seam zone. A supporting structure, which is able to be so changed in shape that it takes into account uneven parts of the beam outlet side of the workpiece system in the long direction and also in the cross-direction of the weld seam zone.

Abstract: An improved back-up pad apparatus for use in externally welding abutting ends of pipe comprises a plurality of arcuate back-up pads positioned to face the interior of the weld. Each arcuate pad is mounted on a support shoe for radial movement into and out of biased engagement with the interior cylindrical surfaces of the pipes. The arcuate pads are pivotally supported by the support shoes and biased about axes parallel with the centerline of the pipe to permit retraction of the pads without interference. Preferably, the pads are constructed of hard anodized aluminum material.

Abstract: A method of holding two separate metal pieces together for welding including the steps of overlapping a portion of one of the metal pieces on a portion of the other metal piece; encasing the overlapping metal piece in a compressible device; drawing the compressible device into an enclosure; and compressing a portion of the compressible device around the overlapping portions of the metal pieces for holding the metal pieces under constant and equal pressure during welding thereof. The preferred apparatus for performing the method utilizes a support mechanism to support the two separate metal pieces in an overlapping configuration; a compressible device surrounding the support mechanism and at least one of the metal pieces; and a compressing device surrounding the compressible device for compressing the compressible device around the overlapping portions of the metal pieces, thus providing constant and equal pressure at all points on the overlapping portions of the metal pieces.

Abstract: An assembly for shielding the underside of a weldment joint comprising an elongated, flexible, preferably metallic mounting strip and a plurality of small, discrete back up blocks made of a refractory material suitably secured in end to end array to one face of the metallic strip centrally thereof. The blocks preferably having a groove wider than the weldment joint, the grooves being aligned to define a channel confronting the joint and of a predetermined depth to control the penetration and depth of the weld bead. The back up blocks are of a width narrower than said metallic strip to expose side edge portions of said metallic strip, the exposed side edge portions having an adhesive coating to provide a substantially air-tight sealing engagement with the weldment joint along both edges of the mounting strip.The assembly has a degree of flexibility to permit conformation of the assembly to the shape of the weldment and in use supports slag and the welding pool formed during welding.

Abstract: The present disclosure relates to an overhead submerged arc welding process wherein a flux for the submerged arc welding is supplied from the underside of the welding line while at the same time a consumable electrode is supplied from the underside of the welding line, the process being characterized by maintaining the interrelationship between a flux supply cylinder and the plates to be welded such that the length from the under surfaces of the plates to be welded to the upper end of the open flux supply cylinder and the diameter D of the opening at the end of the flux supply cylinder is represented by the formula 2.ltoreq.D/I.ltoreq.15.

Abstract: A pair of pipe ends are first prepared prior to welding to provide highly accurate guide surfaces. Secondly, a welding torch carriage arrangement is provided which engages the exterior surfaces of the abutting pipe ends to be welded, which carriage is guided around the circumference of the pipe ends in conjunction with the guide surfaces provided thereon. Thirdly, a back-up band arrangement is provided interiorly of the joint to be welded.An expandable band is employed to provide a mold on the interior of the joint into which the weld puddle is flowed which may be made of any appropriate material, but preferably is copper. The back-up band is carried on a set of rounding jacks which engage the facing pipe ends and exert a circumferentially uniform radial force on the pipes. This serves to round the ends equally and bring them into coaxial alignment with each other in the vicinity of the joint. The back-up band bridges the joint and expands to form a closed or semi-sealed chamber around the joint.

Abstract: An electrical resistance welding apparatus for spot welding workpieces together is comprised of a mounting on which two anvil blocks are supported for displacement relative to one another in order to engage and clamp a workpiece to the mounting in preparation for welding. At least one of the blocks which engages a workpiece is also electrically conductive to serve as one welding electrode in the spot welding process. A secondary electrode positioned in the vicinity of the electrically conductive anvil block clamps a second workpiece against the first on the mounting for spot welding. The mounting is electrically conductive and is electrically connected with the conductive anvil block for transmitting welding current from an electrical power source.

Abstract: A weldment wherein two members are joined by a weld bounded at a back portion by a back-up member providing improved weld penetration and prevention of undesirable conditions in the weld such as root gaps or blow-throughs. The back-up member may comprise an elongated element secured to the surface of one member and, more specifically, may be welded thereto by a continuous weld.

Abstract: The plasma torch of this disclosure provides a shielded plasma arc using an external powder feed and an inert gas shield. The torch of this disclosure has a smaller outside diameter than prior art torches and allows better orientation of the torch with respect to a substrate to be hard faced. A method of hard surfacing an article, preferably using the torch of this invention, is also disclosed. The rotation of the article, a valve body, is controlled during hard facing to prevent deflects.

Abstract: Apparatus is provided for use in welding together work pieces along a weld line including backing locating means which applies progressively a backing strip over the weld line in advance of the formation of a reverse bead along such weld line and which maintains the flexible backing strip in position over the weld line as the reverse bead is formed along the weld line, first means from which the flexible backing strip is passed to the backing locating means, second means which lifts the flexible backing strip progressively off the weld line as formation of the reverse bead along the weld line is completed and support means which holds the backing locating means, the first and the second means relative to a welding head. Provision is made for the backing locating means to comprise a roller, for a sensing means in the form of a thermocouple for controlling the formation of the reverse bead and for a tracking means for positioning the backing locating means relative to the weld line.

Abstract: Resistance welding apparatus for simultaneously welding spaced generally parallel seams in sheet metal workpieces, as for example joining a pair of side panels to the back panel of a refrigerator cabinet. The panels are clamped upon a support table with their edges to be welded disposed in overlapping relationship. Support members of high electrical conductivity engage the underside of the clamped panels along and adjacent to the overlapped edge portions of the panels. A movable overhead carriage supports a pair of rotatable disc electrodes which are positioned to roll along the overlapped edge portions of the panels in opposed relationship to the underlying support members. Also mounted on the carriage are a pair of highly conductive shoes which roll along the central panel closely adjacent the respective electrodes.

Abstract: A water-filled cutting table for a plasma-arc torch cutting arrangement is configured having a plurality of self-extinguishing and combustibly non-supportive slats oriented on edge and transverse to the direction of travel of the torch arrangement. Magnetic grounding elements are also provided for electrically grounding each piece of product to be cut. The use of self-extinguishing and combustibly non-supportive materials for the product support slats drastically reduces the amount of undesirable slag build-up on the slats which had heretofore created problems of proper product support and, consequently, decreased product quality.

Abstract: A weld bead is disposed between two workpieces to be welded together by feeding the weld metal to a pool which is advancing relative to the workpieces while supporting the pool of weldment from below with a member which simultaneously serves to maintain the spacing of the workpieces and is preferably composed of tungsten. The support member can be constituted as an electrode. The pool-support member and the burner form a unit which is displaced along the welding gap between the workpieces.

Abstract: Wheel rim blank manufacturing apparatus comprises an elongated mandrel passing through Coiling, Welding and Machining Stations. Flat stock is fed transversely for coiling to cylindrical rim blanks about the mandrel. A transfer slide advances and maintains orientation of coiled rim blanks from the Coiling Station to the Welding Station. At the Welding Station clamps secure the blanks for resistance or high frequency current penetration welding. Internal clamps at the Welding Station have small shoulders for transferring the blanks past a Machining Station where a scarfing tool engages their welded areas. The method includes feeding stock transversely, coiling about a mandrel, advancing blanks along the mandrel, welding, again advancing the blanks, and machining weld areas.

Abstract: The invention is a method of butt welding steel plates. The steel plates to be welded are placed closely adjacent to each other. A steel backing strip of segmental cross-section is placed in a recess of a heat-conductive support block and is held against one side of the steel plates while welding is carried out. Welding is carried out by an automatic process on the side of the steel plates opposite to the backing strip. Fusion of the steel plates and the backing strip occur so that all three are welded together. The heat-conductive support block is not welded to the steel plates or the backing strip and is removed.

Abstract: The machine disclosed is provided with a manipulator which aligns and moves pipes in course of welding and incorporates a hollow rod for the movement of the manipulator relatively to the pipe joints. The rod is immovably attached to the body of the manipulator and is provided with a partition subdividing the rod bore into two spaces. One of the spaces is intended to be filled with a working fluid and the other accommodates on the partition a hydraulic system for feeding and controlling both actuators of pipeholding clamps and a means for moving the pipes in the course of welding, the means comprising hydraulic cylinders whose bodies are immovably attached to the body of a movable aligning unit between hydraulic cylinders which are mounted on the unit to actuate the clamps holding fast one of the pipes being welded whereas piston rods of the hydraulic cylinders that move the pipes are immovably attached to the body of the manipulator insulated electrically from an immovable aligning unit.