Abstract: For welding a grid formed by sets of plates disposed orthogonally and whose endmost parts are secured to a surround, it is placed in a shaping and mechanically holding frame allowing access to the point to be welded. The frame containing the grid is then placed on a revolving device belonging to a roundabout, at a first welding position and welding is carried out therein on at least one face of the grid by means of a welding member movable in two perpendicular directions for bringing it at right angles to each of the welding points on the face. The frame is then brought to a second welding position in which the plates are welded to the surround by means of a second welding member movable in only one direction, after rotation through 90.degree. of the frame by means of the revolving device; and the operations are repeated as necessary until the whole of the welds have been executed.

Abstract: In the continuous manufacture of gratings in which transverse bars (8) are welded at intervals to continuous longitudinal bars (15) which are subsequently cut to obtain the required length gratings, the positioning of the transverse bars (8) at the welding station (3) by a transverse bar holder (4) and the advancement of the longitudinal bars after each welding step by an advancing mechanism (5) is controlled by a computer so as to control the spacing between the transverse bars as necessary to produce gratings of the required length and in which, after cutting, the ends of the longitudinal bars will project by predetermined amounts (preferably equal) at opposite ends of the gratings, and the transverse bars are evenly spaced at a pitch which is within a predetermined tolerance of a predetermined basic pitch.

Abstract: Apparatus and method for forming a reinforcing cage for a prestressed concrete pile, in which the cage includes a set of main steel bars arranged in a circular pattern and an auxiliary wire which is helically wound around and welded at its crossings with the steel bars, that prevents any crossings from being welded when the current for welding is either insufficient in magnitude or not present and that prevents any unwelded crossings from being subsequently tempered.

Abstract: Grid bodies which consist of two parallel plane grid mats of longitudinal and transverse wires crossing one another and welded together at the points of cross, and of spacer wires, which hold the mats spaced apart and which are welded at each end to one wire of one of the two grid mats, are produced in a continuous method and in such a way that if necessary an insulating core may be introduced into the grid body during its production. For this purpose two widths (3,4) of grid matting are drawn off in steps from stock coils (1,2), straightened and arranged at a distance apart. Simultaneously a number of wires (22,23) are drawn off in steps from stock coils (20,21), straightened and introduced through one (3) of the widths (3,4) of grid matting from the side into the gap between the widths of grid matting, welded to one wire in each width of grid and separated from the wire stock.

Abstract: A method of preparing stranded electrical conductors for subsequent attachment to the terminal pad of an electrical device or component whereby the tip portion of said conductors are fused to form a coalescent bead. The stranded wire conductor is placed in a holding fixture and the end surface thereof is brought into engagement with an electrode member. The electrode is then displaced from the end of the wire by a predetermined gap distance. Subsequently, the air or other gas in the gap is ionized by a high frequency, high voltage electrical field, creating a low impedance for a low voltage current source. The current flowing from this source, through the electrode and through the gap is sufficient to fuse the strands of the conductor being treated at the tip end thereof and when cooled, a tiny coalescent bead of metal is formed. A suitable inert gas may also be introduced into the gap during the process to prevent oxidation of the metal during the fusion step.

Abstract: An improved process is disclosed for splicing metal shafts, in which a pair of shafts (10, 12 or 44, 46) having transverse end surfaces (30, 32 or 54, 56) preferably substantially normal to the axes of the shafts, are positioned coaxially with an insert (34, 48) positioned between and abutted to the end surfaces. The insert is tapered or wedge-shaped at either end to define transverse contact surfaces (18) which abut the end surfaces of the shafts. The angle (.beta.) of the taper on the insert permits insertion of a consumable arc welding electrode (20) into the convergent space defined between the end surfaces of the shafts and the tapered surfaces of the insert and is large enough to allow the arc welding electrode to be positioned at locations not only sufficiently spaced from both the tapered surfaces and the end surfaces but also sufficiently close to the area of abutment between the contact and end surfaces, to ensure proper welding penetration into the base metals.

Abstract: In the method of welding open web steel joists a chord member is formed by bending a web in an undulating configuration. The chord is welded to the webs by simultaneously clamping and resistance welding to form four welds. The weld current is applied by a series of time controlled intermittent impulses of electrical current. The weld electrodes used are of unequal resistance so as to balance the heat generated.

Abstract: A grating of metal longitudinal strips (1) standing on edge in parallel with one another and narrower metal cross-strips (3) parallel with one another, is (for the achievement of higher load capacity) produced in such a way that in the longitudinal strips (1) slots (2) of changing width are incorporated, in which the inside width of the slot at the open end of the slot is chosen to the greater than, but on the contrary remote from this end of the slot is chosen to be less than the thickness of the cross-strips (3), cross-strips (3) are inserted into these slots (2) with the application to the strips (1, 3) of a welding voltage serving for the resistance welding, and with the application of pressure in the direction of insertion, so that material driven out from the edges of the slots forms weld beads (9) at the points of intersection of the strips.

Abstract: An electrode (75) disposed within an insulating sleeve (86) is placed adjacent a work piece (9) to provide a selected gap between the electrode and the work piece. The atmosphere between the electrode and the work piece is first ionized and then a welding arc discharges between the electrode and the work piece. The orientation of the electrode can be adjusted by rotation of the electrode assembly (36), the amount of the gap by rotation of member (78), vertical placement of the electrode head 36 by eccentric means 40 and spacing between the terminus of the forward movement of arm (32) and the work piece station by adjusting the position of stop (54). Spacing of the electrode from the work piece enables the welding of similar and dissimilar metals such as fine wires of gold, silver, brass and others used in such applications as jewelry, medical, and electronic to provide the required strength, but without marring the surface of the work piece.

Abstract: A double point welding machine has active electrodes (3,4) and passive counter-electrodes (8,9) for simultaneously welding rods (5,6) together. In order to ensure that the welding pressure is uniform at both welding points, the counter-electrodes (8,9) are mounted on a current bridge (7) carried by a pressure beam (15). The pressure beam forms part of a four bar pivotal linkage the other arms of which are formed by rams (26,27) and a second beam (24) which is pivoted at a pivot (25).

Abstract: The invention relates to apparatus for and a method of moving a grid (G) longitudinally in stepwise fashion through a multi-spot welding machine by means of an element (5) arranged to engage a transverse rod (D) of the grid at a starting position, move the grid (G) forward through a number of steps at a first mean speed, and thereafter disengage from the rod (D) and return to the starting position at a mean speed greater than the first mean speed. The movement of the element (5) is controlled by a computer (31) so as to return to its starting position if the time required for its return from the position which it would occupy after the next step is greater than a preset maximum standstill time between steps.

Abstract: A three-dimensional composite structural panel composed of a number of parallel trusses mutually spaced by interposed insulative elements and interconnected by cross wires, is fabricated by positioning a cross wire transversely of the longitudinal runner wires of trusses after they are stacked in alternation with the insulative elements, and then welding the cross wire to the runner wires at each point of contact. Rows of electrodes, one for each side of the lattice, are mounted to simultaneously resistance weld a single cross wire at each side of the lattice to all of the trusses of a panel. All of the electrodes are pressed against the wires to be welded by means of individual fluid motors energized with a common fluid pressure and separately driving individual electrodes.

Abstract: Structure for and the method of supporting an initial plurality of longitudinally extending large diameter reinforcing rods in transversely aligned spaced apart relation, separately feeding individual, transversely extending reinforcing rods onto the longitudinally extending reinforcing rods at a welding position, simultaneously welding the transversely extending reinforcing rod to each of the longitudinally extending reinforcing rods at the welding position, subsequently indexing the welded transversely extending reinforcing rod and longitudinally extending reinforcing rods a predetermined distance longitudinally of the longitudinally extending reinforcing rods, repeating the feeding, welding and indexing until transversely extending reinforcing rods are welded in predetermined parallel spaced apart relation over the length of the longitudinally extending reinforcing rods, and during the repetitive feeding, welding and indexing placing additional longitudinally spaced apart large diameter reinforcing rods on

Abstract: A welding method in which two metal bars are disposed such that the opposing ends of these bars are placed in a welding mold with a predetermined welding gap preserved therebetween, and are jointed to each other by filling the space formed between the opposing ends of the bars and the inner surface of the welding mold with a molten welding metal. Also, disclosed is a welding apparatus having a welding gap setting device for placing the metal bars with a predetermined welding gap therebetween and an arc welder for jointing the bars by filling the welding gap with molten welding metal.

Abstract: A rod-based well screen is formed in place on a perforated pipe base by wrapping wire around the pipe base and a plurality of rods located around the outside of the pipe. The wire is welded sequentially to each individual rod as it is wrapped around the pipe. The welding and ground electrodes engage the wire and the rods respectively. The rod engaging ground electrode is positioned a short distance ahead of the wire being wrapped around the rods and the pipe base. The ground electrode includes a plurality of contacts. Each contact is mounted to pivot toward and away from a rod. Springs urge each contact toward a rod to hold the rod against the outside surface of the pipe base and to maintain good electrical contact between the contact and the rod. Each contact has a groove to guide the rod into position for welding to the wire.

Abstract: A method of providing tubes of the type intended primarily for use in boilers with a variably rifled interior surface. The function of the latter surface is to create turbulence within the tube operative to break up the laminar flow of the water or steam flowing therethrough so as to thereby promote more efficient heat transfer during steam generation and so as to minimize the susceptibility of the tube to overheat due to the effects of nucleate boiling.

Abstract: This specification discloses a wire banding method and machine, which comprises a base member, a circular guideway and wire feeding and tensioning means. Wire is fed across the base and past an article to be bound and then around the guideway until the leading edge thereof strikes a stop. At this time, clamping means on a first member on the base clamps and holds the leading end of the wire. Then the feeding means is reversed to tension the wire about the article. At the end of the tensioning step a second member on the base clamps the wire and the wire is severed prior to welding, then during the welding operation means are provided to prevent the welding current from damaging the articles being banded, then after welding the ends of the wire band, the weld is tensioned to check the integrity thereof.

Abstract: The specification discloses a process for manufacture of welded aluminum grating and the like wherein weldable grade aluminum cross bars having a form similar to a wedge having a rounded apex are abutted against bearing bars and a voltage is applied through the parts to create resistance welds. Special preparation such as cleaning or notching of the area of the aluminum bars that are to be welded are eliminated.

Abstract: A multispot mesh welding machine has a row of welding electrode holders (2) on one side of the working plane of the mesh (Q, L), each holder (2) being electrically connectable to a selected one of at least two busbars (11, 12, 13, 14) which extend across the machine transversely of the direction of advance of the mesh (Q, L), by a respective switching member (9) movable with respect to the electrode holder (2). Each of the elctrode holders (2) has a contact tongue (6) overlying the contact faces of the busbars (11, 12, 13, 14,) and the respective switching member (9) is positioned between the contact tongue (6) and the contact faces of the busbars (11, 12, 13, 14).

Abstract: A metal rod is supplied to a pair of bonding rolls provided with peripheral grooves forming a substantially circular roll pass that also receives at opposite sides of the rod a pair of metal strips of a different metal than that of the rod. The rolls press the strips against the rod and pull all three together through the roll pass, with the strips bent around the rod to enclose it. Before the strips reach the pass, an electric current passes through a length of each one to heat it to a solid-phase bonding temperature and to burn off contaminants. Also, before the rod reaches the rolls, it is heated to a solid-phase bonding temperature by means of an electric induction coil encircling it while it is passing through an enclosure maintained full of a gas providing a controlled atmosphere around the heated portion of the rod. The diameter of the roll pass is small enough to reduce the diameter of the product therein and simultaneously cause solid-phase bonding together of the heated strips and heated rod.

Abstract: The invention relates to a grid welding machine operating on the electrical resistance welding principle and having continuous forward feed of the longitudinal wires. Groups of rotary electrodes and counter-electrodes cooperate in pairs and are arranged above and below the feed path of the longitudinal wires respectively. The electrodes and counter-electrodes are formed as rollers, opposite each electrode roller on the far side of the feed path of the longitudinal wires a counter-electrode being disposed in the same plane. The electrode rollers are spring-loaded individually in the direction towards the associated counterelectrode roller. Between the counter-electrode rollers and coaxially therewith there are arranged substantially circular cross-wire feed discs each having a number of grooves provided at angular intervals along the periphery of said disc for receiving said cross-wires.

Abstract: Structure for spot welding airport concrete steel mesh. The structure includes supports for supporting a plurality of longitudinally extending large diameter reinforcing rods in parallel spaced apart relation, structure for separately feeding individual, transversely extending reinforcing rods onto the longitudinally extending reinforcing rods at a welding position, a plurlaity of transversely aligned welding guns for simultaneously welding a transversely extending reinforcing rod to each of the longitudinally extending reinforcing rods at the welding position, and piston and cylinder structure for subsequently indexing the welded transversely extending reinforcing rods and longitudinally extending reinforcing rods a predetermined distance longitudinally of the longitudinally extending reinforcing rods, repetitively until transversely extending reinforcing rods are welded in predetermined parallel spaced apart relation over the length of the longitudinally extending reinforcing rods.

Abstract: A method for making grids or baskets of reinforcing rod or wire, especially for use in the construction of hollow concrete bodies, in which a group of circumferentially spaced first rods or wires moving in the direction of the length thereof have a second rod, or wire, wrapped thereabout in a helical path; while electrodes are provided which rotate around the group of rods, or wires, and are operable to weld the rods, or wires, together at each point of intersection thereof by the combination of welding current and pressure, while relieving the pressure and interrupting the current while the electrodes are between the points of intersection.

Abstract: The disclosure herein relates to the formation of a solid bead at either or both ends of an insulated conductor, the opposite ends of the conductor having been stripped of insulation prior to beading of the ends. The beading is accomplished by heating the conductor to its liquification temperature while the conductor is in a horizontal position and prepares the end or ends of the conductor for assembly with terminals without necessitating twisting or soldering operations. To protect the insulator jacket during heating a heat sink is applied to the bare conductors during heating.

Abstract: A toroidal ring made from a spiral spring with contiguous turns, such as those used for constituting the inner core of a metal sealing ring. The ring has a weld without filling metal connecting together the two end turns of the spring, this weld being such that continuity of the wire of the spring is provided without altering the contiguous configuration of the turns and the mechanical, physical and chemical properties of the spring are substantially unchanged at this weld. The weld can advantageously be effected by a resistance weld performed with a pulse of electric current.

Abstract: This invention provides a process for producing a wire-harness, in which by arranging connectors having exposed connection ends on a working stand at intervals corresponding to intervals in the product, holding these connection ends on one of welding electrodes, cutting in succession wires on a reel station in prescribed lengths and removing an insulating coating from the cut ends of the wires by an NC tape-controlled automatic wire-cutting and coating-removing device, overlapping the cut ends of the wires on the connection ends of respective elements of the connector by a wire-laying head, and moving the other electrode downwardly to the above-mentioned one electrode to weld the cut ends of the wires to the connection ends of the connector elements in the overlapped state, all the production operations including the operation of connecting wires to connectors being performed substantially automatically.

Abstract: A method for welding lead wires together by twisting into a strand a plurality of lead wires of electrical parts or the like, producing an arc between the strand and a carbon electrode, thereby melting and welding the strand by the heat from the arc to obtain a weld of high quality.

Abstract: A method and apparatus is provided to produce a gold, inlaid contact surface for an electrical contact device by welding gold ribbon segments to the contact device wire base prior to the coining, trimming, slotting and various other forming operations which transform the wire base into a finished contact device. The apparatus features a sequential arrangement of gripping devices which manipulate the gold ribbon for processing as stated above, a welding apparatus for combining the gold ribbon segment with the contact wire base, a cutting device for cutting the gold ribbon and apparatus for forming the finished electrical contact device. The product features a formed contact device including a wire support member and a contact material simultaneously formed and flattened, to provide a minimum amount of inlaid or coined gold for effecting desirable contact characteristics.

Abstract: A wire mesh structure, primarily for space applications, characterized by its lightweight, its compact stowage and deployment capability, and its ability to maintain its shape under widely varying thermal conditions. The structure has a frame supporting a wire mesh including wires which are terminally secured to the frame and constitute the primary structural elements of the mesh. These structural wires are preformed to a spring-like configuration which renders the wires resiliently compliant with a low spring rate in the endwise direction and are stretched to produce a predetermined tension preload in the wires when the mesh is installed on the supporting frame. This preload retains the mesh in a taut condition under widely varying thermal conditions and thereby prevents the formation of slack in the mesh which would allow out-of-plane displacement of the mesh.

Abstract: In a plant for the manufacture of welded gratings composed of longitudinal members and crossbars welded to said longitudinal members, the crossbars are removed one at a time from a store to a retaining device capable of holding two crossbars at a predetermined horizontal spacing between each other. The pair of crossbars is discharged from said retaining device on to a carrying device arranged to carry the pair of crossbars into the welding station and deposit them on the longitudinal members there while still retaining their predetermined horizontal spacing.

Abstract: A technique for forming and mounting a handle which includes the steps of providing a channel-shaped body of metal with opposed flat lugs at its midportion, inserting a metal rod perpendicularly into the channel-shaped body in tangential surface contact with the inside surfaces of the lugs and in abutment with the inside wall surface or web of the body, mounting these interengaging parts horizontally in a holding jig provided adjacent the stationary lower electrode of an electric welder with the bottom lug engaged on the electrode, and lowering the other welding electrode into contact with the upper lug, so as to weld the lugs to the opposite sides of the rod at the tangential contact surfaces.

Abstract: A method and apparatus are described for permanently splicing glass optical fibers. The fibers are aligned colinearly, and their endfaces are brought into contact. An electrical arc discharge is generated at the junction between the fibers and is moved along the junction to ensure complete fusing of the fiber endfaces. Best results are obtained by first applying only enough heat to the fiber junction to cause the fibers to adhere to each other without forming a good optical connection, and thereafter, increasing the arc current to a value sufficient to cause complete fusion of the fiber endfaces.

Abstract: Pre-shaped wrought-iron rods are placed one beside another in a lattice array, in which node-forming portions of adjacent rods are disclosed close to each other at a plurality of node positions. All node-forming portions at each of said node positions are inserted into a U-shaped strip metal element having an inwardly protruding longitudinal rib. Each of said strip metal elements is joined to said node-forming portions inserted therein by a projection welding operation in which said rib is used as a projection. Each of said strip metal elements is subsequently closed to form a closed clip embracing said node-forming portions joined thereto.

Abstract: Ductile junction of metal-sheathed composite wire, such as flux-cored welding wire for use in automatic arc welding machines, is provided by process comprising resistance upset welding.

Abstract: A shaped, sacrificial anode for water tanks and a method of constructing the same from extruded sections is disclosed, particularly an anode having a greater mass adjacent to regions of the tank where improved corrosion protection is needed.

Abstract: A method and apparatus are described for permanently splicing glass optical fibers. The fibers are aligned colinearly, and their ends are brought into contact. Electric and magnetic fields are generated in the vicinity of the fiber end portions. The electric field creates an arc which moves along the fiber junction under the influence of the magnetic field, thereby ensuring complete fusing of the fiber endfaces.

Abstract: A combined thermal welding and cold upsetting method for interjoining opposing ends of stranded wire conductor cables in which the individual strands of each cable end are first metallurgically bonded to an intervening solid metal junction member which is then mechanically upset, cold worked and partially removed to provide a relatively thin joint or interface section of solid metal extending between and interjoining the multiple cable strands; the junction section having the circumferential configuration and cross-sectional area of the parent cables and selectively regulated strength properties.