With Electrical Control (e.g., Speed, Temperature, Gaging Thickness, Etc.) Patents (Class 219/608)
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Patent number: 11258373Abstract: A power supply includes an inverter configured to convert direct current (DC) power into alternating current (AC) power, an impedance matching circuit configured to supply the AC power to a load, and a controller configured to detect a delay time of an output voltage and an output current output to the impedance matching circuit and the load and to adjust a frequency of the output voltage according to the detected delay time.Type: GrantFiled: June 11, 2018Date of Patent: February 22, 2022Assignee: EN2CORE TECHNOLOGY, INC.Inventors: Yeong-Hoon Sohn, Se-Hong Park, Sae-Hoon Uhm
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Patent number: 10138531Abstract: An induction apparatus including a hardening control unit for controlling an induction hardening apparatus based on setup conditions data; a hardening monitoring unit that measures, as measurement data, the electric quantity in an electric circuit and that monitors an induction hardening status; and a data collecting unit that collects the data from various sensors in the induction hardening apparatus obtained when the induction hardening apparatus subjects the work to an induction hardening based on the setup conditions data outputted from the hardening control unit and that collects the measurement data from the hardening monitoring unit to store the collected data from the various sensors and the measurement data so that the collected data are associated to each other.Type: GrantFiled: September 19, 2014Date of Patent: November 27, 2018Assignee: NETUREN CO., LTD.Inventors: Keisuke Ito, Yue Yang, Fumiaki Ikuta, Taichi Kitamura, Tetsuya Ono, Ken-ichi Hoshiba
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Patent number: 10064245Abstract: A joining device for connecting a metal member and a resign member with a metal fastener including a penetrating tip comprises: a cylindrical nosepiece; a high frequency electromagnetic induction coil around the nosepiece; an electrode punch for pressing the fastener into the resign member; a electronic chopper for producing a high frequency current; a high frequency power supply for supplying an induction current to the induction coil; a welding power supply for supplying a welding current between the electrode punch and the metal member; a contact detector for sensing when the fastener tip touches the metal member; and a switching unit for automatically switching from the induction current to the welding current when the contact detector senses that the tip has contacted the metal member.Type: GrantFiled: May 19, 2016Date of Patent: August 28, 2018Assignee: NEWFREY LLCInventors: Yoshiteru Kondo, Daisuke Miura
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Patent number: 9421636Abstract: A pulsed joining tool includes a tool body that defines a cavity that receives an inner tubular member and an outer tubular member and a pulse joining cartridge. The tubular members are nested together with the cartridge being disposed around the outer tubular member. The cartridge includes a conductor, such as a wire or foil, that extends around the outer tubular member and is insulated to separate a supply segment from a return segment. A source of stored electrical energy is discharged through the conductor to join the tubular members with an electromagnetic force pulse.Type: GrantFiled: December 19, 2014Date of Patent: August 23, 2016Assignee: Ford Global Technologies, LLCInventors: Sergey Fedorovich Golovashchenko, John Joseph Francis Bonnen
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Patent number: 9085044Abstract: For the determination of the welding current to be used for the resistance welding of the overlap seam of container bodies, welding with a test body is carried out with a changing strength of welding current which in the test body produces a varying welding of the seam. The current strength varies from welding of this seam with a too high temperature to welding with a too low temperature. Along with this the welding current strength used in the welding is determined so that it is further determined at which point of the seam the welding has been accomplished and with what strength of welding current. By means of a mechanical and/or optical investigation of the welded seam it can then be easily determined where the seam has been correctly welded for the series production of container bodies from the same sheet material as the test bodies. When such a point or such a region of the seam is known the welding current used in the test welding can be taken as the welding current for serial production.Type: GrantFiled: April 15, 2009Date of Patent: July 21, 2015Assignee: Soudronic AGInventor: Patrick Ziegler
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Patent number: 8993941Abstract: Plural induction heating coils for inductively heating to-be-heated object are provided under a top plate on which to-be-heated object is placed, and plural inverter circuits for supplying high-frequency currents to the plural induction heating coils, respectively, are adapted to be cooled by cooling air flows from cooling portions, and placed in a longitudinal row along the cooling air flows, in air-flow blowing path spaces through which cooling air flows from the cooling portions are blown, so as to facilitate cooling designing for an induction heating device and to improve the cooling performance of the induction heating device.Type: GrantFiled: March 16, 2010Date of Patent: March 31, 2015Assignee: Panasonic Intellectual Property Management Co., Ltd.Inventors: Akira Kataoka, Takaaki Kusaka, Takehiko Shigeoka, Eiji Matsui, Takeshi Kitaizumi
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Publication number: 20120325805Abstract: An operation management device performs an operation management for electric resistance welding in which a strip-shaped metal plate is formed to have a cylindrical shape in such a manner that both end portions of the metal plate gradually face each other while the metal plate is conveyed, and a Vee convergence section, which is a portion at which both of the end portions butt against each other while facing each other, is welded.Type: ApplicationFiled: March 22, 2011Publication date: December 27, 2012Inventors: Noboru Hasegawa, Hideki Hamatani, Takao Miura, Kunihiko Hatabara, Nobuo Mizuhashi, Kazuto Yamamoto
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Patent number: 6911632Abstract: A method for controlling the edges (7, 7?) of a foil strip guided in a shaping funnel of a device producing tubular bodies from the foil strip by an overlapping weld seam using a guide wedge, the strip being then welded. According to the invention, after welding, the method consists in using a linear infrared sensor for measuring and evaluating a temperature profile perpendicular to the overlapping weld seam. In case of variation relative to the specific real profile, a signal is automatically transmitted to rotate the shaping funnel with the guide wedge, the welding being produced by the high frequency (HF) and the temperature profile being measured directly after welding.Type: GrantFiled: September 9, 2002Date of Patent: June 28, 2005Assignee: Aisapack Holding SAInventor: Gerhard Keller
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Patent number: 6452139Abstract: A process for joining high strength metal components by electromagnetic forming techniques. One of the metal components carries high loads or is subjected to combined stresses and strains, thus requiring that it be relatively strong and ductile. EMF or MPW processes are used to join the components, the strength of which is temporarily diminished prior to the joining step. The high strength material is subjected to a retrogressive heating and quenching process along a joined boundary thereof; then electromagnetically joined; and thereafter, the strength of the diminished material is restored to its higher temper and strength.Type: GrantFiled: May 1, 2000Date of Patent: September 17, 2002Assignee: Fuel Cell Components and Integrators, Inc.Inventors: Robert L. Benoit, John A. Dickson, Anthony Mascolo, Bernard I. Rachowitz, Glenn L. Spacht
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Patent number: 6359267Abstract: An induction heating system that can be used to braze metals and that overcomes many of the disadvantages of conventional brazing systems. The induction heating system improves quality and lowers production cost for many brazing requirements. The system is designed to quickly, accurately and cost effectively heat individual parts, and to replace flame brazing procedures and batch vacuum furnaces. Because the system can braze parts in an inert atmosphere or in no atmosphere (e.g., in a vacuum), no flux or acid cleaning bath is necessary and oxidation on the part is eliminated. Further, by including a gas quenching feature, the system prevents the annealing of parts and produces high quality brazed parts that meet desired hardness specifications.Type: GrantFiled: July 26, 2000Date of Patent: March 19, 2002Assignee: Ameritherm, Inc.Inventors: Dale Wilcox, Girish Dahake
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Patent number: 6264765Abstract: This invention provides a method and apparatus for casting, hot rolling and annealing of non-heat treatable aluminum alloys which comprises continuously casting, hot rolling, and, in-line with the hot rolling line, inductively heating the aluminum sheet. The induction heating system uses a feedback control to assure that the aluminum alloy is heated to the proper temperature based on one or a number of process variables, such as hot rolling exit temperature, hot rolled product exit rate in terms of speed and product dimensions, and sheet temperature at the exit of the induction heater. Variations in the induction heating temperature can be tolerated in the product without deviating from target mechanical properties.Type: GrantFiled: September 30, 1999Date of Patent: July 24, 2001Assignee: Reynolds Metals CompanyInventors: J. Daniel Bryant, Stanley Platek
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Patent number: 5902506Abstract: High frequency electrical heating apparatus in which metal parts are heated as they are advanced,either for annealing or forge welding purposes,and in which the electrical heating current is supplied by solid state D.C. to A.C. inverter through a load matching and frequency control circuit which maintains the desired load current and current frequency with changes in the load impedance caused by the metal parts as they are advanced.Type: GrantFiled: December 8, 1995Date of Patent: May 11, 1999Assignee: Thermatool Corp.Inventors: Paul Scott, Michael Turzhitsky, Thomas Lee, Wallace C. Rudd
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Patent number: 5889262Abstract: A system and a method for automatically controlling an input heat amount of a high-frequency electric resistance welding machine.Type: GrantFiled: May 15, 1997Date of Patent: March 30, 1999Assignee: Seah Steel CorporationInventors: Joo-Sup Oh, Yoo-Sup Jung, Yong-Suk Kim
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Patent number: 5820703Abstract: A steel pipe having excellent corrosion resistance in an environment containing wet carbon dioxide and a small amount of hydrogen sulfide and having also excellent weldability is produced at a low production cost and with high productivity. The production method comprises heating to a temperature of 1,050.degree. to 1,300.degree. C. a slab containing, in terms of wt %, 0.01 to less than 1.2% of Si, 0.02 to 3.0% of Mn, 7.5 to 14.0% of Cr and 0.005 to 0.5% of Al, reduced C, N, P and S contents, at least one of Cu, Ni, Co, Mo and W, a balance of Fe and unavoidable impurities, and having an MC value of at least 0, finishing hot rolling within an austenite monophase temperature range, coiling the steel sheet as a hot coil having a sheet thickness of 3.0 to 25.4 mm, cooling the coil at a cooling rate of at least 0.01.degree. C./sec to at least 500.degree. C. to convert the steel sheet to a steel substantially consisting of martensite, reheating the steel to a temperature of 550.degree. C. to not more than an A.sub.Type: GrantFiled: December 13, 1996Date of Patent: October 13, 1998Assignee: Nippon Steel CorporationInventors: Yasushi Suzuki, Masaaki Obata, Akihiro Miyasaka
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Patent number: 5777299Abstract: An induction heating generator is described for braze-welding metallic pipes with a continuous process under a controlled atmosphere, comprising at least one heating inductor composed of two half-inductors in series whose winding directions for their windings are one opposite to the other. The generator is further equipped with a quartz tube placed inside the inductors and in which the metallic pipes pass together with the controlled atmosphere gas. The generator further includes at least one removable sealing insert to join two contiguous inductors. For every medium- and/or high-frequency section of the generator, a load matching system is finally provided to compensate for external diameter variations of the pipes, the system being interlacedly handled by a programmable controller (P.L.C.).Type: GrantFiled: November 22, 1996Date of Patent: July 7, 1998Assignee: Emmedi, S.p.A.Inventor: Erasmo Dominici