Abstract: A forging method is provided. The forging comprises determining plans of second and third processes for each of a plurality of ingots, categorizing the plurality of ingots into first and second ingot sets, based on the plans of the second and third processes, evaluating the first and second ingot sets using a scoring function, determining an ingot set to be provided to a first heating furnace, based on the evaluating of the first and second ingot sets, and performing a first process, different from the second and third processes, on the ingot set provided to the first heating furnace.

Abstract: A device for the generative production of a component, particularly a component of a gas turbine engine, includes a working chamber, a hardening means, in particular a laser, for the layerwise local hardening of an initial material disposed in the working chamber, in order to produce the component layerwise in a direction of layer construction; and a movable induction heating arrangement with a first inductor and a second inductor for induction tempering in pre-determinable regions of the working chamber, wherein the first inductor engages in the second inductor at least in one operating position and/or the first and/or second inductor is disposed on a distribution means, in particular a slider, for the layerwise disposal of initial material in the working chamber.

Abstract: The transverse flux induction heating device allows an alternating magnetic field to intersect the sheet face of a conductive sheet which is conveyed in one direction, thereby inductively heating the conductive sheet. The transverse flux induction heating device includes a heating coil disposed such that a coil face faces the sheet face of the conductive sheet; a core around which the heating coil is coiled; and a shielding plate formed of a conductor and disposed between the core and a side end portion in a direction perpendicular to the conveyance direction of the conductive sheet, wherein the shielding plate has a protruded portion, and the side surface of the protruded portion represents a closed loop when viewed from a direction perpendicular to the coil face.

Abstract: An induction hardening apparatus and methods are provided. The induction hardening apparatus includes a feed line having first and second ends. A coil assembly is positioned between the first and second ends. The feed line includes a support arrangement for supporting two workpieces against one another and transferring the workpieces simultaneously through the coil assembly along a feed axis defined by the feed line.

Abstract: In a heating furnace system for hot stamping, a first heating furnace has a plurality of pairs of upper and lower rolls arranged in a lengthwise direction thereof in order to transfer a steel plate, and high-frequency coils alternately arranged with the pairs of upper and lower rolls in the lengthwise direction thereof. A second heating furnace continuously transfers the steel plate from the first heating furnace during heating the steel plate at temperature of Ac3 or more, and has a plurality of transfer rollers arranged in a lengthwise direction thereof. The second heating furnace includes an electric furnace or a gas furnace. This heating furnace system can reduce space required for facilities by 50% or more compared to the related art.

Abstract: Apparatus and method are provided for making the longitudinal temperature distribution of the bulbous end of a longitudinally oriented workpiece, such as a rail's head, generally uniform when the head has a non-uniform longitudinal temperature distribution. A combination of crown and skirt electric inductors is used to achieve the generally uniform temperature distribution by modulating the magnetic field intensity produced by current flow through one or more of the combination of crown and skirt inductors as required for the non-uniformly heated regions of the rail's head.

Abstract: An openable induction coil is provided. An electromagnetically shielded inductor assembly can be formed from the openable induction coil and an electromagnetically shielded enclosure into which the coil can be inserted. The induction coil can be pivoted open while in the shielding enclosure without complete disassembly of the enclosure. In some examples of the invention, a dynamic “curtain” of a gas is injected through spaces between opening portions of the coil and adjacent sections of the shielding enclosure, and into the interior of the induction furnace formed by the openable induction coil when it is in the closed position.

Abstract: There is described a power splitter for directing electromagnetic power comprising: an input port for receiving the electromagnetic power; at least one dielectric element placed inside the power splitter; at least two output ports for outputting the power according to a splitting ratio, the at least two output ports placed on a surface opposite to the input port; and at least one dielectric moving device for positioning the at least one dielectric element between the at least two output ports to dynamically direct the power into the at least two output ports according to the power splitting ratio.

Abstract: An induction heating apparatus for controlling the temperature distribution for heating a metal plate irrespective if it has a small thickness, is magnetic or nonmagnetic, and capable of coping with a change in the width of the plate, or meandering of the plate.

Abstract: The heating plate (2) for workpieces comprises a heatable body (20) which on a first side has a contact surface (15) for the respective workpiece, at least one heating channel (25) filled with a heating fluid for heating the heatable body (20), which heating channel (25) is formed in and/or on the heatable body (20) opposite the contact surface (15) and heating means (35) for heating the heating fluid. A channel wall (25.1) of the respective heating channel (25) may be inductively heated and the heating means (35) comprise at least one heating device (35.1) for inductively heating the respective channel wall (25.1), the heating device (35.1) being arranged outside the respective heating channel (25) and the heating fluid in the respective heating channel (25) being able to be heated by a transfer of heat which may be generated by means of the heating device (35.1) in the channel wall (25.1).

Abstract: The invention provides an induction heating system and method of using it for heating a metal plate. The induction coil of the induction heating system includes sections each having conductors at front and back surfaces of the metal plate, which are arranged such that at least a one of the front or back surface conductor has a part slanted in the width direction of the metal plate, and vertical projections of the conductors onto the metal plate do not overlap at the center of the metal plate but overlap outside the edges of the metal plate. In addition, front conductors from adjacent sections are spaced differently as back conductors. The induction heating system allows for better control of the heating temperature distribution regardless of the metal plates thickness and magnetic properties, especially temperature distributions at the edges of the metal plate.

Abstract: There is provided an induction heating apparatus which continuously heats a steel plate using a solenoid system. The induction heating apparatus (1) includes: at least three heating coils (10A to 10D) disposed along a longitudinal direction of the steel plate to make the steel plate (2) pass through an inside thereof; and inductance adjusters (12A to 12D) disposed on electrical pathways (11) electrically connecting each of the heating coils and a power source applying a voltage to each of the heating coils and capable of generating self-induction and adjusting self-inductance in the self-induction, in which each of the inductance adjusters is disposed to cause a generation of mutual induction at least between the inductance adjusters mutually adjacent to one another.

Abstract: The disclosure mainly relates to a stainless steel sheet containing a minimum of 10.5% by weight of Cr and a maximum of 1.2% by weight of C, the microstructure of which is martensitic or austeno-martensitic and comprises at least 2% by volume of martensite, essentially characterized in that it comprises at least one local portion of lesser mechanical resistance, having a martensitic content at least 10% lower than that of the remainder of said sheet; said local portion being at least partly with a thickness equal to that of said sheet. The disclosure also relates to a method for manufacturing this steel sheet and to a steel part which may be obtained by deformation of this sheet.

Abstract: In a method of making a shaped metal part for a motor vehicle component, a blank is made from a steel alloy containing, in weight percent: carbon (C) 0.18% to 0.3%, silicon (Si) 0.1% to 0.7%, manganese (Mn) 1.0% to 2.5%, phosphorus (P) maximal 0.025%, chromium (Cr) 0.1 to 0.8%, molybdenum (Mo) 0.1 to 0.5%, sulfur (S) maximal 0.01%, titanium (Ti) 0.02% to 0.05%, boron (B) 0.002% to 0.005%, aluminum (Al) 0.01% to 0.06%, balance iron and impurities resulting from smelting, The blank is heated to a temperature between 900° C. and 950° C., and formed in a press tool into a formed part which is quenched and tempered while still being in the press tool. At least one region of the formed part is then annealed to become soft by a heating operation within a time interval of less than 30 seconds to thereby provide the region with higher ductility.

Abstract: A method and an apparatus for heating a sheet material made of an electrically conductive, non-magnetic material, the apparatus including at least one coil arrangement with DC-carrying windings that is made to rotate around an axis oriented perpendicular to the sheet material and to thereby induce eddy currents in the sheet material.

Abstract: Electric induction heating of the edges of a slab comprising an electrically conductive, non-ferrous material is achieved with a transverse flux induction coil that comprises a pair of coil sections with the slab passing between the coil sections. The coil sections extend transversely beyond the opposing edges of the slab. Magnetic flux concentrators are positioned around regions of the coil sections that are above and below the slab. A flux compensator is inserted between each of the two opposing extended ends of the coils sections in the vicinity of an edge of the slab. Alternatively only one of the edges of the slab may be inductively heated.

Abstract: There is described a power splitter for directing electromagnetic power comprising: an input port for receiving the electromagnetic power; at least one dielectric element placed inside the power splitter; at least two output ports for outputting the power according to a splitting ratio, the at least two output ports placed on a surface opposite to the input port; and at least one dielectric moving device for positioning the at least one dielectric element between the at least two output ports to dynamically direct the power into the at least two output ports according to the power splitting ratio.

Abstract: An apparatus and process are provided for inductively heating a workpiece to a desired cross sectional temperature. At least one pair of coils form a transverse flux inductor. The workpiece is located between the pair of opposing coils, which are oriented across the cross section of the workpiece. Each coil comprises a plurality of coil sections. The distance between one or more opposing coil sections is adapted to achieve the desired cross sectional induction heating temperature profile in the workpiece. Alternatively the distance between all opposing coil sections are equidistant from each other, and one or more flux concentrators, moveable at least in a direction perpendicular to the surface of the workpiece, can be used to achieve the desired cross sectional induction heating temperature profile in the workpiece.

Abstract: An apparatus and process are provided for inductively heating a workpiece by transverse flux induction. The apparatus comprises a pair of identical coils, each of which includes a reversed head section bent to the opposite side of the workpiece. The assembled pair of coils is configured to effectively form a generally O-shaped coil arrangement on opposing sides of the workpiece. Combination electrically conductive and magnetic compensators, passive or active/passive, are also provided for use with transverse flux inductors.

Abstract: A system for heating conveyors which extend outside a wash tunnel of a carwash utilizes concrete structural slabs with heating apparatus embedded in the slab near a top surface and supported adjacent the conveyor. The heating apparatus can be a hydronic system or an electric heating mat embedded in the slabs which prevents water on the slabs or the conveyor from freezing in low ambient temperature conditions.

Abstract: The device for heating by electromagnetic induction of a metal strip (A) comprises at least one inductor coil (B) which surrounds an area of the strip in a transversal manner in relation to the longitudinal direction of the strip. The coil (B) comprises at least one monoturn (1) whose median plane (P) is orthogonal in relation to the longitudinal direction (D) of the strip.

Abstract: An elongated substrate may be heated in a roll processing system. At least a portion of the elongated substrate is loaded into the roll processing system. A sufficient electrical current is caused to flow in the portion of the elongated substrate to heat the portion to a desired temperature. The heating may be either resistive or inductive. The roll processing system may be a roll-to-roll type where the substrate moves as a portion of it is heated. Alternatively, the substrate may be wound into a coiled substrate and the turns of the coil insulated against undesired electrical contact. The entire coiled substrate may then be heated either resistively or inductively.

Abstract: In a transverse induction heating apparatus in which a material to be rolled is heated by inductors to which electric power is supplied from an AC power source, iron core widths of the inductors in a plate width direction of the material to be rolled are smaller than plate width of the material to be rolled, they are disposed on a plate width center line of the material to be rolled, and when a current penetration depth is ?(m), specific resistance of the material to be rolled is ?(?-m), magnetic permeability of the material to be rolled is ?(H/m), heating frequency of the AC power source is f (Hz), and plate thickness of the material to be rolled is tw (m), the heating frequency of the AC power source is set so that ?={?/(?·f·?)}1/2 and (tw/?)<0.95.

Abstract: A device for inductive billet-heating includes a single or multi-layer billet-heating coil (4) for a round billet (5), in which the billet-heating coil (4) is made up of one or more consecutive, galvanically separated zones. The zones are supplied with electrical energy from a three-phase network by means of an electrical switching device and a control unit. The billet-heating coil (4) includes multiple, synchronically regulated zones (Z1, Z2 through Zn) with reference to frequency and phase of inductive field. For a current feed to each zone (Z1 through Zn) of the billet-heating coil (4), a converter (2) with variable frequency and a plurality of modules is provided. The converter includes plurality of power-moderate closed units with DS-network feed and synchronization of phase and frequency of an output voltage.

Abstract: For optimum induction heating of metallic strips (1) of differing widths—particularly in the edge region—one multicoil transverse field inductor is positioned both above and below the strip (1) to be heated, whose coil axes are positioned vertically to the strip surface. In this case, each inductor comprises at least one inductor segment (2, 3; 7; 15; 17), which is constructed as a coil composite of multiple approximately rectangular coils (8, 9, 10; 16; 18) which extend predominantly transversely to the transport direction of the strip (1), the coils (8, 9, 10; 16; 18) having different, stepped transverse extensions and the coil having the highest transverse extension extending at most up to the lateral edges of the widest strip and the coil having the lowest transverse extension extending at most up to the lateral edges of the narrowest strip.

Abstract: The invention relates to a coil to be used in transverse flux induction heating of an object in the form of a metal strip or another elongate metal workpiece. The coil contains at least one pair of loops of conductors, which are non-symmetrically positioned to each other and the conductors overlap each other so that the inductor has double conductors across the object to be heated and a single conductor parallel to the object to be heated at the edges. The heating effect is prevented alone in the conductors by dividing the induced current for the conductors to two equal branches each having the same width as the original current and the combined heating effect in the branches is only half of the heating effect before branching.

Abstract: A plurality of billets are inductively heated in a staged process wherein the output current of a power supply is repeatedly time shared among a plurality of induction coils within which the plurality of billets have been placed. The time periods of the applied current to each coil become sequentially shorter over the total heating time of a billet to allow magnetically induced heat to conduct to the center of the billet during the dwell periods between applied electrical current periods. This maximizes the efficiency of the output of the power supply while melting of the outer regions of a billet is avoided in a process wherein the billets do not have to be moved during the overall billet total heating time.

Abstract: In transverse flux induction heating of electrically conductive strip, conductors that cross the strip width are stacked, or connected, such that a multiple of the induced current flows across the strip width as compared to that which flows along the strip edges. Conductors across the width of the strip and conductors along the edges of the strip are connected in series to insure that the current which flows in the conductors is everywhere the same. In the case of two stacked cross conductors, this gives an I2R heating of four times the heating across the strip width as compared to that along the strip edges.

Abstract: A magnetic heating device comprising three electrical coils, each coil being wound around a respective magnetic yoke having a gap therein, the three yokes being arranged such that the gaps are adjacent to each other or coincident, an article to be heated being located, in use, in the gaps in the three yokes, so as to direct the magnrtic field generated in each yoke by its respective coil through the articles, each coil being connected to a respective different phase of a three phase low frequency alternating electrical supply, and one of the coils being wound in the opposite direction to the other two coil.

Abstract: A device for inductive billet-heating includes a single or multi-layer billet-heating coil (4) for a round billet (5), in which the billet-heating coil (4) is made up of one or more consecutive, galvanically separated zones. The zones are supplied with electrical energy from a three-phase network by means of an electrical switching device and a control unit. The billet-heating coil (4) includes multiple, synchronically regulated zones (Z1, Z2 through Zn) with reference to frequency and phase of inductive field. For a current feed to each zone (Z1 through Zn) of the billet-heating coil (4), a converter (2) with variable frequency and a plurality of modules is provided. The converter includes plurality of power-moderate closed units with DS-network feed and synchronization of phase and frequency of an output voltage.

Abstract: A heating device for the electromagnetic induction heating of a metal strip traveling in a specified direction. The device includes at least one electric coil arranged opposite at least one of the large surfaces of the strip so as to heat the latter by transverse magnetic flux induction, each coil being associated with at least one magnetic circuit. Each circuit is divided into a plurality of magnetically independent bars arranged parallel to the direction of travel of the strip. The bars may moved toward or away one another thereby adapting to the width of the strip and distributing the magnetic flux across the width of the strip.

Abstract: A method and apparatus for tempering the shank portion only of die blocks which comprises subjecting the shank portion of a die block or other large metal part to electrical energy derived from induction heating or infrared heating to a controlled depth, preferably just sufficiently deep to temper the shank portion but not sufficiently deep to temper the hardened working portion of the part.

Abstract: There are provided an induction heating coil for carrying out high frequency induction heating (heating during movement) of a hot rolled steel or the like by surrounding the hot rolled steel or the like which is placed on a plurality of conveying rollers and conveyed, and an induction heating apparatus using this induction heating coil. In an induction heating coil 2 for induction heating a heated body (a thin slab 8 or the like) by surrounding it, a first coil portion 13 wound in a spiral form while transferring in one direction (the direction of the arrow mark &agr;) along a coil axis S and a second coil portion 14 which is connected to a terminal (turn point 18) of the first coil portion 13 and wound back while transferring in the other direction (the direction of the arrow mark &bgr;) along the coil axis S are combined so as to overlap in the non-contact state.

Abstract: There are provided an induction heating coil for carrying out high frequency induction heating (heating during movement) of a hot rolled steel or the like by surrounding the hot rolled steel or the like which is placed on a plurality of conveying rollers and conveyed, and an induction heating apparatus using this induction heating coil. In an induction heating coil 2 for induction heating a heated body (a thin slab 8 or the like) by surrounding it, a first coil portion 13 wound in a spiral form while transferring in one direction (the direction of the arrow mark &agr;) along a coil axis S and a second coil portion 14 which is connected to a terminal (turn point 18) of the first coil portion 13 and wound back while transferring in the other direction (the direction of the arrow mark &bgr;) along the coil axis S are combined so as to overlap in the non-contact state.

Abstract: An adjustably dimensionable inductive heating apparatus includes inductor turns which are supported by a slide or actuator to allow selective positioning of the inductor turns to a variety of positions. The adjustable support members are disposed to allow the inductor turns to move in a relative width dimension or a relative turn spacing or height dimension. Flexible crossover connector cables accommodate turn repositioning without inhibition of inductor movement. Another feature includes selective length adjustment with the inclusion of a plurality of flexible crossover connectors including in-line switches for selecting which crossover connector cable will determine overall coil length.

Abstract: An induction heating workcell having a fixed solenoid coil heats parts more uniformly by aligning ferrite blocks, generally along the centerline of the coil, to improve uniformity of the magnetic field, magnetic flux, and power density. The blocks are nonconducting but have a high magnetic permeability so that flux prefers to travel through the block over surrounding structure. Therefore, the blocks are flux shapers that produce the desired temperature control.

Abstract: A heated state-deciding apparatus and a thermocouple provided for a transport robot for detecting the temperature of a billet being transported by the transport robot, and a deciding member for deciding whether or not the billet is heated to be in a predetermined solid phase state on the basis of the detected temperature. Accordingly, it is possible to efficiently and accurately decide whether or not the solidus rate of the metal billet is good or bad, and it is possible to improve the productivity.

Abstract: A heating machine for heating an ingot of a metal such as a magnesium alloy. The heating machine has a heating chamber equipped with a RF induction coil capable of swinging about a horizontally axis. The coil is placed horizontally, and the metal ingot is fed into the coil from an introduction chamber by a pushrod. Stoppers prevent the ingot from falling from the RF induction coil when it is switched from its horizontal posture to its vertical posture. The coil is wound on a cylindrical member. A rotatable hollow shaft is firmly mounted to the holder in a perpendicular relation to a substantially axially central portion of the cylindrical member. A part of the coil is inserted in the hollow shaft via an insulating material. The rotatable hollow shaft is swung by a swinging mechanism. The induction heating coil is wound on a ceramic holder. A metal ingot is inserted in the holder with a given clearance.

Abstract: A device for inductive cross-field heating of flat metallic goods has at least one pair of inductors having each one iron core provided with a groove for receiving a lead that extends in the transport direction. The grooves and leads of both inductors of a pair of inductors are mirror symmetrical and the leads of each inductor form two independently switchable lead systems. Each lead system has sections that extend substantially in the transport direction of the metallic goods and whose center lines extend symmetrically to a central axis of the inductor parallel to the transport direction. The individual poles of the lead systems consist of maximum two leads. Each pole of a lead system is arranged between the poles of the other lead system. A uniform temperature distribution in the goods to be heated is achieved by synchronizing the offsetting in time the moments when both lead systems are switched.

Abstract: The present invention provides a hot reversing rolling mill for isothermally reducing a metal strip product. The mill includes a hot reversing mill stand with a pair of coilers positioned on opposite sides of the mill stand. At least one heater is positioned between one of the coilers and the mill stand with at least one strip cooling unit positioned between one of the coilers and the mill stand. A sensor is provided for sensing a strip parameter indicative of strip temperature as well as a controller for controlling each of the heating and cooling units in response to the sensed parameter. The rolling mill of the present invention can be utilized for isothermally rolling multiple passes of a metal strip product on the hot reversing mill.

Abstract: Induction heating apparatus for heating an elongate metal workpiece of predetermined width generates time varying magnetic fields which produce longitudinal eddy current distributions across the width of the workpiece having cosine and sine profiles. The amplitude of these profiles is not necessarily uniform across the width of the workpiece and the spatial period of these profiles across the workpiece width are chosen to ensure that the line integral across the workpiece of the eddy currents is zero. In this way a desired heating profile across the width of the workpiece can be maintained.

Abstract: In a billet induction heating device, a plurality of heating coil units having round holes different in diameter from one another are arranged in such a manner that the central axial lines of the round holes are in parallel with one another and are in a vertical plane, and moving means supports the heating coil units thus arranged. Whenever a billet is given which is different in size from the one which has been processed, among from the heating coil units one suitable for the given billet is selected, and the moving means is operated to move the heating coil units until the selected heating coil unit reaches the position where it can accommodate the given billet. This arrangement makes it possible to achieve the replacement of the heating coil unit quickly and readily.

Abstract: Device for the induction heating of flat metallic products on the move with the aid of electrical coils provided on magnetic armatures arranged on either side of the large faces of the product to be heated, which moves continuously between the said coils, wherein the inductors are mechanically independent of each other and they are arranged symmetrically in relation to the median plane of the product so that the magnetic fields generated are in phase opposition, leading to a ring-like distribution of the currents induced in the product to be heated up.

Abstract: Mobile modules for electromagnetic-induction heating or reheating a flat metallurgical product on the move, wherein each of the said modules is mounted so as to move on a track perpendicular to the direction of movement of the product. Each module includes an on-board counterweight, the potential energy of which may, at any instant, be used to quickly remove the module from the product.

Abstract: This disclosure relates to an apparatus for and a method of electrical inductance heating of metal strips and slabs. The heating method involves a plurality of pairs of individual electrical coils exposed on opposite sides of a path of movement of a metal strip or slab wherein the coils are elongated longitudinally of the path of movement of the metal member, such as a strip or slab, whereby the pattern of heating is in the way of stripes. Further, to eliminate any pulsing of current within the strip or slab being heated, each coil is spaced from a transversely adjacent coil a distance corresponding substantially to the effective heating width of that coil. The coils of a next longitudinal adjacent set of coils are transversely offset relative to the coils of the first mentioned set of coils so that each coil of the second set is aligned with a space between coils of the first set. This provides for a heating of the strip or slab in stripes and prevents overheating of the edges of the strip or slab.