Gas Supply (e.g., By Ingredient Of Electrode, By External Source) Patents (Class 219/74)
  • Publication number: 20130015163
    Abstract: A stud welding process may be performed by a power supply that is adapted for other welding processes, such as MIG, TIG, and so forth. A stud welding gun may receive studs preloaded in a magazine or other support. Studs are charged into the chuck of a stud welding gun and positioned where desired over a surface. An extension, such as a wire-type electrode may extend from the stud and aid in establishing the welding arc. The stud may be shielded by a nozzle or other shield to obviate the need for ceramic ferrules. Orientation of the stud welding gun may be detected, displayed and used as a basis for initiating and completing the stud welding process once the gun and/or stud is properly positioned.
    Type: Application
    Filed: July 5, 2012
    Publication date: January 17, 2013
    Applicant: Illinois Tool Works Inc.
    Inventors: Jerald Edward Jones, Valerie L. Rhoades, Todd Earl Holverson, Adam N. Cuneo, Stephen K. Madden
  • Patent number: 8354608
    Abstract: A new method of process control for fusion welding maintains a controlled weld pool size or volume, for example in some applications a substantially constant weld pool size or volume. The invention comprises a method of linking machine and process variables to the weld pool size or volume in real time, thereby enabling constant weld pool volume control. The invention further comprises a method of using thermal inverse models to rapidly process real-time data and enable models-based control of welding processes so as to implement constant weld pool volume control.
    Type: Grant
    Filed: May 14, 2010
    Date of Patent: January 15, 2013
    Assignee: B6 Sigma, Inc.
    Inventors: Vivek R Dave, Mark J Cola
  • Publication number: 20130008876
    Abstract: In a Gas Tungsten Arc or Gas Metal Arc welding method for austenitic steel that does not contain Ti or Al in a respective quantity of more than about 0.2% by weight, a welding additive containing Ti and/or Al is used in conjunction with a welding gas that contains nitrogen.
    Type: Application
    Filed: January 11, 2012
    Publication date: January 10, 2013
    Inventor: Thomas Ammann
  • Publication number: 20120312788
    Abstract: The invention relates to a laser machining equipment including a laser oscillator (1) for generating a laser beam, a laser head (3) through which the laser beam passes, an optical path (2) for conveying the laser beam between the laser oscillator (1) and the laser head (3), and a gas source (9) fluidly connected to the laser head (3) via a main gas pipe (8). In addition, a second pipe (18) fluidly connects the gas source (9) to the laser oscillator (1). The equipment therefore comprises a common gas source for the laser oscillator (1) and head (3). The gas is preferably nitrogen.
    Type: Application
    Filed: January 21, 2011
    Publication date: December 13, 2012
    Applicant: L'Air Liquide Societe Anonyme Pour L'Etude Et L'Exploitation Des Procedes Georges Claude
    Inventors: Christophe Bertez, Olivier Matile, Frédéric Neeb
  • Patent number: 8324527
    Abstract: A system for welding a tub of a railroad tank car includes a manipulator boom adapted to move with respect to the interior surface of the tank shell. A hybrid laser arc welding head mounted to the manipulator. A supplemental gas metal arc welding head includes dual wires of welding material and is mounted to the manipulator adjacent to the hybrid laser arc welding head. An inductive heating coil is mounted adjacent to the supplemental gas metal arc welding head. The hybrid laser arc welding head welds a seam of the railroad tank car shell with the supplemental gas metal arc welding head following to generally complete filling of a resulting weld joint with welding metal. The supplemental gas metal arc welding head is followed with the inductive heating coil to provide heat to normalize the resulting weld joint.
    Type: Grant
    Filed: June 17, 2010
    Date of Patent: December 4, 2012
    Assignee: Union Tank Car Company
    Inventors: Carl S. Hybinette, Robert S. Toms
  • Publication number: 20120298629
    Abstract: A welding system having a welding gun with a contact tip having an bore extending therethrough and a consumable weld wire. The cross-sectional shape of the bore of the contact tip being is essentially identical to the cross-sectional shape of the weld wire. The bore having an essentially elliptical cross-sectional shape and the weld wire having an essentially elliptical cross-sectional shape.
    Type: Application
    Filed: November 18, 2011
    Publication date: November 29, 2012
    Applicant: Edward L. Cooper
    Inventors: Edward L. Cooper, Boris Zlotin
  • Patent number: 8319138
    Abstract: An apparatus for improved narrow-gap welding is provided. The apparatus includes an inert gas tube within which a contact tube is arranged, the contact tube includes a wire feed for a melting wire. The end of the inert gas tube is ceramic. In another embodiment, the inert gas tube of the apparatus includes a plurality of materials with a high thermal conductivity. A first metallic material at the end of the inert gas tube has a higher thermal conductivity than a second material at a start of the inert gas tube. The first metallic material is molybdenum, tungsten, an alloy of molybdenum or tungsten, or copper or a copper alloy.
    Type: Grant
    Filed: January 27, 2010
    Date of Patent: November 27, 2012
    Assignee: Siemens Aktiengesellschaft
    Inventor: Karl-Heinz Gunzelmann
  • Publication number: 20120285932
    Abstract: A welding torch includes: a first tip body to which a welding wire, gas, and current having passed through a torch body is supplied; a first tip provided at a distal end of the first tip body to supply electric current having passed through the first tip body to the welding wire; an insulating bushing provided inside the nozzle, on the outer periphery of the first tip body; a second tip body to which electric current from a power source is supplied; and a second tip provided at the distal end of the second tip body to supply the current having passed through the second tip body to the welding wire. The first tip and the second tip are axially arranged at a predetermined distance and supply electric current to the welding wire.
    Type: Application
    Filed: February 14, 2012
    Publication date: November 15, 2012
    Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)
    Inventors: Yimin YUAN, Reiichi Suzuki, Kei Yamazaki
  • Publication number: 20120279945
    Abstract: A DC steam plasma torch includes front, middle and rear sections. The front section includes a first amount and a first electrode attached to the first amount, thus defining co-axial first internal and external coolant channels. The middle section includes a second mount and a second electrode co-axially connected to the second mount, thus defining co-axial second internal and external coolant channels. The rear section includes an insulating transient element connected to the second electrode, a window frame connected to the insulating transient element and a window provided in the window frame. A first swirl generator is provided between the first and second sections to receive primary working gas and generating a swirl in the same. A second swirl generator is provided between the middle and rear sections to receive auxiliary working gas and generating a swirl in the same.
    Type: Application
    Filed: July 13, 2012
    Publication date: November 8, 2012
    Applicant: ATOMIC ENERGY COUNCIL - INSTITUTE OF NUCLEAR ENERGY RESEARCH
    Inventors: Deng-Lian Lin, Chin-Ching Tzeng
  • Publication number: 20120273467
    Abstract: A system prevents oxidation of a laser cut workpiece by utilizing a laser source that utilizes laser source with an inert gas, such as argon or helium, rather than air or oxygen, to create the slots or kerfs which form the pattern cut into the workpiece. The system introduces oxygen gas through the workpiece as it is being laser cut to oxidize any slag or dross created during the laser cutting process. Oxygen or a mixture of oxygen with other gases cools the slag and the workpiece while at the same time oxidizing the slag to either completely burn or partial burn the slag before it strikes an exposed surface of the tubular member.
    Type: Application
    Filed: July 9, 2012
    Publication date: November 1, 2012
    Applicant: ABBOTT CARDIOVASCULAR SYSTEMS INC.
    Inventors: Jeffrey W. Baxter, David Mackiewicz
  • Publication number: 20120261388
    Abstract: A welding torch includes an electrical commutation device configured to receive welding power. The electrical commutation device is also configured to transfer the welding power between a welding power input and welding wire before the welding wire passes through a guide device that directs the welding wire out of the welding torch.
    Type: Application
    Filed: January 27, 2012
    Publication date: October 18, 2012
    Applicant: Illinois Tool Works Inc.
    Inventor: Stephen L. Anderson
  • Publication number: 20120248069
    Abstract: This disclosure relates generally to welding, and more specifically, to submerged arc welding (SAW). In an embodiment, a welding system includes a gas supply system configured to provide a fluorine-containing gas flow. The system also includes a wire supply system configured to provide welding wire, and a flux supply system configured to provide flux near a welding arc during submerged arc welding (SAW). The system further includes a welding torch assembly configured to receive the fluorine-containing gas flow and the welding wire and to deliver the fluorine-containing gas flow and the welding wire near the welding arc during the SAW.
    Type: Application
    Filed: March 27, 2012
    Publication date: October 4, 2012
    Applicant: Illinois Tool Works Inc.
    Inventors: Kenneth Allen Fisher, Mario Amata, Steven Berhorst, Joseph Bundy
  • Publication number: 20120234798
    Abstract: Disclosed is a method for affixing a metal cladding to a metal base. The method includes: heating the metal cladding and a surface of the metal base with a heating device to create a molten metal pool having molten metal cladding layered upon molten metal base material in the metal base; stabilizing a temperature gradient of the molten metal pool with a laser beam directed into the molten metal pool; and cooling the molten metal pool to affix solidified cladding to the metal base.
    Type: Application
    Filed: March 15, 2011
    Publication date: September 20, 2012
    Applicant: GENERAL ELECTRIC COMPANY
    Inventors: Dechao Lin, Yan Cui, Srikanth Chandrudu Kottilingam, David Edward Schick, Brian Lee Tollison
  • Publication number: 20120228271
    Abstract: The invention relates to a hose assembly (24) comprising a plurality of lines (7; 12; 17; 25) for supplying a welding torch (10) with operating media, such as welding current, welding wire, protective gas and/or control signals, and having at least one coolant line (19, 19?) for feeding s cooling medium of a coolant source (21) to a welding torch (10), and having at least one coupling element (26) for detachably connecting to a welding unit 2 or to a welding torch (10) if necessary, characterized in that a further coupling element (29) for the at least one coolant line (19, 19?) is integrated in the coupling element (26), the coupling and decoupling direction (59) of the further coupling element being orientated transverse to the longitudinal axis (41) of the hose assembly (24), wherein the coupling elements (26, 29) can each be coupled and decoupled independently from each other.
    Type: Application
    Filed: August 27, 2010
    Publication date: September 13, 2012
    Applicant: FRONIUS INTERNATIONAL GMBH
    Inventors: Thomas Anzengruber, Rudolf Brandstoetter
  • Patent number: 8258421
    Abstract: A shielding gas (SG) flow controller for an arc welder includes SG input/output with a controllable valve therebetween, and having a control input, and a controller having a first input receiving a welding signal representing arc current and a gas flow setting controller generating a flow setting output based on the welding signal, representing a desired SG flow. Input and output pressure sensors provide SG input and out pressure to second and third controller inputs, respectively. A flow setting output modifier modifies the flow setting output of the gas flow setting controller based on the SG input/output pressure, the welding signal, and a characteristic of the controllable valve into a control signal input to the control input of the controllable gas valve to maintain a substantially constant SG flow corresponding to the flow setting output substantially independent of actual SG input/output pressures.
    Type: Grant
    Filed: September 1, 2008
    Date of Patent: September 4, 2012
    Assignee: Weltec AS
    Inventors: Arild Halvorsen, Magne Farstad
  • Publication number: 20120211471
    Abstract: A wheel resurfacing method and system for resurfacing a worn track wheel to its original profile are provided. The system comprises a support for maintaining the worn railway wheel, a welding device, a controller, and a surface processing device. The worn railway wheel's circumferential surface defining a flange and a tread surface is reconstituted using a welding material. The welding device and the worn railway wheel rotate one relative to the other at a predetermined rate to adaptively aggregate annular welding beads along the circumferential surface to form a curvilinear profile slanted away from the flange. A surface processing device is then actuated to smooth the welded layer to form a substantially uniform surface to reconstitute the worn railway wheel to its original profile.
    Type: Application
    Filed: April 30, 2012
    Publication date: August 23, 2012
    Inventor: CRAIG MERCIER
  • Publication number: 20120205346
    Abstract: A welding wire is provided with a hollow section for accommodating flux. The flux has a composition including: Mn:5-20%, Si:1-5%, TiO2:5-25%, SiO2:0.1-10%, Mo:0.1-5% by weight, the balance being iron. When welding low alloy high strength steel by using the welding wire, the slag on the welding bead can be easily cleaned and a smooth surface can be formed on the welding bead which makes it easier to galvanize a zinc layer over the surface of the welding bead. The welding wire provides better welding operation performance and generates less welding spatters.
    Type: Application
    Filed: October 20, 2010
    Publication date: August 16, 2012
    Applicant: ILLINOIS TOOL WORKS INC.
    Inventors: Jie Yan, Xiangui Cao, Fuhu Chen, Mingqian Yang
  • Publication number: 20120199560
    Abstract: A welding device includes a power supply circuit for applying a voltage across a torch and a base metal, and a power supply control device. The power supply control device controls the power supply circuit such that a high level current is output during a first arc period Ta1 that is the initial period of an arc period, and an arc current corresponding to a regulated welding voltage is output during a second arc period Ta2 that is the latter period of the arc period. The power supply control device controls the power supply circuit such that a high level current is generated having a waveform increasing and decreasing at a constant frequency and constant amplitude superimposed on the high level current. By superimposing the waveform, the elevation of a droplet caused by an repelled force by the arc can be prevented, allowing a droplet to be formed in stabilization.
    Type: Application
    Filed: January 27, 2012
    Publication date: August 9, 2012
    Applicant: DAIHEN CORPORATION
    Inventors: Tetsuo Era, Akihiro Ide, Futoshi Nishisaka
  • Publication number: 20120187094
    Abstract: An arc welding apparatus disclosed in this specification includes: first electrode; second electrode; and a first gas supply unit which supplies a first shielding gas from the circumference of a base material-side portion of an arc region formed between the first electrode and a base material connected to the second electrode toward the center of the arc region, and controls the ratio of the pressure outside the arc region to the pressure at the center of the arc region to within the range of 70 to 5000.
    Type: Application
    Filed: January 19, 2012
    Publication date: July 26, 2012
    Applicant: DENSO CORPORATION
    Inventors: Hideaki SHIRAI, Tsuyoshi HAYAKAWA
  • Publication number: 20120181255
    Abstract: A method of shielding a weld. The method includes melting a substrate to form a weld pool using a high energy density welding technique of plasma arc welding, laser beam welding, or electron beam welding; and delivering a flux to the weld pool to produce a slag effective to shield against atmospheric contaminants.
    Type: Application
    Filed: January 13, 2011
    Publication date: July 19, 2012
    Inventor: Gerald J. Bruck
  • Patent number: 8222558
    Abstract: Provisions of shields for protecting welds as well as providing heat treatments are advantageous. Previously such shields were bespoke constructions produced iteratively and empirically for particular applications and uses. By utilization of accurately cut sheets of material within which labyrinths are created it is possible to produce an output flow which is even and incorporates no vortexes. In such circumstances problems with regard to edge entrainment of oxygen causing possible oxidation problems in output flows as well as variations in heat treatments can be avoided. The shield also avoids use of welds which may become distorted during welding or heat treating processes. For reproducibility the shield is formed from accurately produced reproducibility components such that shields can be made at a number of sites to provide the same shield function.
    Type: Grant
    Filed: October 28, 2008
    Date of Patent: July 17, 2012
    Assignee: Rolls-Royce PLC
    Inventor: Jeffrey C. Bishop
  • Publication number: 20120175350
    Abstract: A device for supplying a shielding gas to a welding torch, the device including a cylinder 1 for holding the shielding gas, a valve operatively connected to the cylinder for selectively permitting flow of gas from the cylinder, a regulator for controlling the pressure of the gas flow from the cylinder, and a guard assembly 2 coupled to the cylinder 1 and adapted to protect the valve and regulator from external forces, wherein a flow meter 4 incorporated into the guard assembly 2, the flow meter being adapted to receive the nozzle 5 of a welding torch and measure the flow rate of the gas therein.
    Type: Application
    Filed: July 6, 2010
    Publication date: July 12, 2012
    Applicant: LINDE AKTIENGESELLSCHAFT
    Inventors: David William Birch, Darrick Ernest Hilton, Martin John Avery
  • Publication number: 20120152909
    Abstract: Embodiments of a tungsten inert gas (TIG) welding torch with an improved air cooled handle are provided. The welding torch may include a body, a cable assembly, and a torch head, with a handle placed over the body and the cable assembly. The handle may feature a curved end designed to fit near the torch head without contacting the torch head, providing a closer gripping point to allow greater control of the torch. In addition, the handle may be spaced from the body and the cable assembly to form an air space within the handle through which air may flow to cool the handle.
    Type: Application
    Filed: December 12, 2011
    Publication date: June 21, 2012
    Applicant: Illinois Tool Works Inc.
    Inventor: Derek Yu-Fung Hung
  • Patent number: 8158905
    Abstract: A method and apparatus for controlling arc shielding gas during an arc welding operation is disclosed. The method may include the steps of actuating a first valve connected to an arc initiation source of gas to selectively allow arc initiation gas to flow through a mixing chamber; initiating an arc; actuating a second valve connected to a primary shielding source of gas to selectively allow primary shielding gas to flow through the mixing chamber; actuating the first valve to reduce, if needed, the arc initiation gas flow from the arc initiation source of gas; and continuing with the arc welding operation. The arc welding operation may also include actuating the first valve to cause the arc welding operation to operate in a different metal transfer mode when it is desirable, or when the arc welding operation is nearing completion.
    Type: Grant
    Filed: October 29, 2007
    Date of Patent: April 17, 2012
    Assignee: GM Global Technology Operations LLC
    Inventors: Alexander D. Khakhalev, Jay Hampton
  • Publication number: 20120083346
    Abstract: A method of testing a fusion weld for a shaft includes producing two shaft subsections, wherein the shaft subsections are symmetrical and faun a cylinder coaxially along the axis of rotation. Core regions of each shaft subsection are removed in order to produce open recesses in the cylinder within remaining tubular webs. The two shaft subsections are positioned coaxially one on top of the other, wherein the two remaining webs are mutually adjacent and the two open recesses form a hollow space. A first tubular ring seam is produced by narrow-gap arc welding and in one of the two shaft subsections a passage from outside into the hollow space is produced. Further, a quality of the first tubular ring seam within the hollow space during and/or after the welding operation is evaluated by a detection device or radiation source which is introduced through the passage into the hollow space.
    Type: Application
    Filed: June 9, 2010
    Publication date: April 5, 2012
    Inventor: Karl-Heinz Gunzelmann
  • Publication number: 20120055903
    Abstract: To provide a flux-cored welding wire and a method for arc overlay welding attaining excellent weldability and low dilution ratio and obtaining a weld bead excellent in corrosion resistance in overlay welding using the flux-cored welding wire having an advantage of high deposition rate and deposition efficiency. The flux-cored welding wire for gas shielded arc welding including flux filled up in an outer sheath and using pure Ar as a shielding gas contains, as percentage to the total mass of the flux-cored welding wire, C: 0.20 mass % or below, Si: 15.00 mass % or below, Mn: 20.00 mass % or below, P: 0.0500 mass % or below, S: 0.0500 mass % or below, and Cr: 15.0-50.0 mass %, with the remainder being Fe and inevitable impurities.
    Type: Application
    Filed: March 23, 2011
    Publication date: March 8, 2012
    Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)
    Inventors: Shun Izutani, Reiichi Suzuki, Yushi Sawada, Hirohisa Watanabe
  • Patent number: 8129652
    Abstract: A weld stability system for an arc welding apparatus and method of operation is disclosed. The weld stability system may comprise a shielding gas supply and a control assembly. The shielding gas supply may include a first source of gas, a second source of gas, a mixing chamber, a first valve selectively connecting the first source of gas to the mixing chamber, a second valve selectively connecting the second source of gas to the mixing chamber, and a shielding gas supply line configured to direct gas from the mixing chamber to a weld gun. The control assembly may include a controller operatively engaging the first and second valves, and at least one sensor configured to monitor a parameter of an arc welding process and communicate with the controller.
    Type: Grant
    Filed: October 30, 2007
    Date of Patent: March 6, 2012
    Assignee: GM Global Technology Operations LLC
    Inventor: Jay Hampton
  • Publication number: 20120024822
    Abstract: Provided are a combination welding method and a combination arc welding machine thereof having excellent construction efficiency and preventing a deterioration of toughness of a HAZ by maintaining the current density of each of gas metal arc welding and submerged-arc welding within an appropriate range at the time of welding a steel plate by the combination of the gas metal arc welding using multielectrodes and the submerged-arc welding using multielectrodes. The gas metal arc welding is performed using two or more electrodes, a wire for welding having a wire diameter of 1.4 mm or more is used in the first electrode of the gas metal arc welding, and a current density of the first electrode is set to 320 A/mm2 or more.
    Type: Application
    Filed: February 25, 2010
    Publication date: February 2, 2012
    Applicant: JFE STEEL CORPORATION
    Inventors: Naoya Hayakawa, Kenji Oi, Atsushi Ishigami, Kenji Shimada, Masahiro Odaka
  • Patent number: 8106327
    Abstract: The present invention relates to a welding torch that includes an electrode (3) that has a longitudinal groove (9) formed therein which guides a welding wire (4) which is fed form a laterally spaced-apart location. The electrode (3) is open and the wire (4) is supported on one side only. In the region of the welding tip, the electrode (3) is elongate and the cross-sectional area is smaller than the area at a position further from the tip. Regions between an outer housing (11) and a main support body (2) define two shielding gas conduits positioned on opposite sides of the body (2), through which gas flows and then combines to form a unitary stream. The body (2) contains cooled regions which are supplied with cooling fluid by a conduit (7) and removed by conduit (8), parts of which are positioned between the shielding gas conduits close to the welding electrode (3).
    Type: Grant
    Filed: August 22, 2005
    Date of Patent: January 31, 2012
    Assignee: Saipem S.p.A.
    Inventors: Cristian Scaini, Christian Cocca, Andrea Provesi
  • Publication number: 20120018405
    Abstract: An apparatus for narrow-gap welding is provided. The apparatus includes an inert gas tube and a contact tube which is arranged in the inert gas tube. The contact tube includes a wire feed for a melting wire. The contact tube has an end with an end face and a longitudinal axis, wherein the longitudinal axis forms an angle other than 90° with the end face of the end. In a further embodiment, the contact tube has a contact nozzle at the end and a jacket surface, wherein one end of the contact nozzle does not project beyond an imaginary extension of the jacket surface in the longitudinal direction of the contact tube.
    Type: Application
    Filed: January 19, 2010
    Publication date: January 26, 2012
    Inventor: Karl-Heinz Gunzelmann
  • Publication number: 20120012560
    Abstract: A nozzle for a plasma arc torch includes a body having a first end and a second end. The nozzle also includes a plasma exit orifice located at the first end of the body. A flange is located at the second end of the body. The flange is adapted to mate with a corresponding consumable. The flange is configured to selectively block at least one gas passage in the corresponding consumable to establish a gas flow relative to the nozzle body.
    Type: Application
    Filed: December 29, 2010
    Publication date: January 19, 2012
    Applicant: Hypertherm , Inc.
    Inventors: Jesse Roberts, Peter Twarog, Zheng Duan, Sung Je Kim
  • Publication number: 20120006792
    Abstract: A battery powered welding system is provided. In one welding system a battery powered welder includes control circuitry configured to control a welding power output converted from power from an external battery power source. The battery powered welder also includes a wire drive assembly coupled to the control circuitry and configured to feed a welding wire using power from the external battery power source. The battery powered welder includes a case integrally supporting and enclosing the control circuitry and the wire drive assembly. The case is not configured to enclose the external battery power source.
    Type: Application
    Filed: July 5, 2011
    Publication date: January 12, 2012
    Applicant: Illinois Tool Works Inc.
    Inventors: Scott Ryan Rozmarynowski, Caleb Robert Krisher, Darrell Lee Sickels
  • Patent number: 8092120
    Abstract: Method for assembling a rack portion (1) of a self-raising oil rig, which rack portion (1) is constituted by at least one rectangular plate (3) which comprises teeth (51) at the longitudinal lateral faces (5) thereof, and at least one reinforcement (8) which is in the form of a half-shell and which is welded to a main face (6) of the at least one rectangular plate, along the longitudinal edges (11) of the at least one reinforcement, according to which an internal chamfer and an external chamfer which are separated by a projection of thickness T are produced at each of the longitudinal edges (11) of the at least one reinforcement (8), the at least one reinforcement (8) is provided at a main face (6) of the rectangular plate (3), at least one welding pass is carried out at the internal portion of each of the longitudinal edges (11) of the at least one reinforcement in order to produce an internal weld bead having a connection radius R greater than or equal to 4 mm, and the chamfers are filled at the external po
    Type: Grant
    Filed: June 29, 2004
    Date of Patent: January 10, 2012
    Assignees: Industeel France, Civad SA
    Inventors: David Cardamone, Philippe Mabelly
  • Publication number: 20120003035
    Abstract: A fillet weld joint of steel having high fatigue strength by improving stress concentration without excessively relying on imparting a compressive residual stress to a toe part by welding materials, free of cracking, and excellent in the toughness, and a method for gas shielded arc welding for obtaining the fillet weld joint are provided. In the fillet weld joint, a martensitic transformation starting temperature (Ms point) of a weld metal is 400° C. or above and 550° C. or below, a value obtained by dividing a toe radius ? of a toe part of welding by a sheet thickness t of a base metal (?/t) is 0.25 or above, an expression below Ms(° C.)?375×[?/t]+320??(1) is satisfied, and a crack defect does not exist.
    Type: Application
    Filed: June 23, 2011
    Publication date: January 5, 2012
    Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)
    Inventors: REIICHI SUZUKI, MASAO KINEFUCHI, RYU KASAI
  • Publication number: 20110300395
    Abstract: A corrosion protection device (7) as sheathing (8) for a metallic component (3), whose positioning is provided in the effective range of an electrolyte (4) in the form of seawater. According to the present invention, the sheathing (8) is formed of a sheet metal which is connected electrically conductively to the metallic component (3), the sheet metal being made of a metal that is more noble compared to the metallic component (3), and thus has a higher potential. Consequently, the sheet metal as sheathing of the metallic component (3) represents a closed, peripheral jacket of parts of the steel structure (1b).
    Type: Application
    Filed: May 5, 2011
    Publication date: December 8, 2011
    Inventors: Hans-Guenter Wobker, Egon Mackowiak, Bernd Sagebiel, Christoph Meyerrose
  • Publication number: 20110284500
    Abstract: A method and system for detecting a welding gas leak is provided. One welding power supply includes a gas valve configured to control the flow of shielding gas to a welding device through a gas line. The welding power supply also includes a sensor coupled to the gas line and configured to detect a parameter of the shielding gas. The welding power supply includes control circuitry coupled to the gas valve and to the sensor, and configured to control the operation of the gas valve, and to receive device value representative of the detected parameter. The control circuitry is further configured to determine a leak test result based upon the parameter value, and to provide an operator indicator of the leak test result.
    Type: Application
    Filed: April 18, 2011
    Publication date: November 24, 2011
    Applicant: Illinois Tool Works Inc.
    Inventors: James Francis Rappl, Thomas Don Lahti, Jeffery Ray Ihde
  • Publication number: 20110259853
    Abstract: In consumable-electrode gas-shield arc welding, carbon dioxide gas is used as shield gas; the molten pool is formed using a pulsed arc as a leading electrode arc transferring one droplet per cycle by alternately outputting, in each cycle, pulses of two different pulse waveforms of which a pulse peak current level and/or a pulse width per period differ; the conductively heated filler wire is inserted into the molten pool as a trailing electrode; the distance between a tip of the filler wire inserted into the molten pool and a conductive point of the filler wire is set within a range of 200×10?3 to 500×10?3 m; and a leading-electrode base current value is set larger than a trailing-electrode filler current value. According to such a method, even when inexpensive carbon dioxide gas is used as shield gas, the amount of spatter can be reduced, and high weldability can be achieved in multipass welding.
    Type: Application
    Filed: March 31, 2011
    Publication date: October 27, 2011
    Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)
    Inventors: Kei YAMAZAKI, Reiichi SUZUKI
  • Publication number: 20110253679
    Abstract: Disclosed is a method for performing gas-shielded pulsed arc welding at high current densities with a flux-cored wire as an electrode wire. The pulsed arc welding is carried out by passing a pulsed current so that a pulse peak current density during a pulse peak time Tp is 400 to 950 A/mm2, a pulse base current density during a pulse base time Tb is 200 A/mm2 or more and differs from the pulse peak current density by 200 to 400 A/mm2, and an average current density is 350 to 750 A/mm2. The method allows significant spatter reduction while attaining a high deposition rate.
    Type: Application
    Filed: April 13, 2011
    Publication date: October 20, 2011
    Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)
    Inventors: Kei YAMAZAKI, Reiichi Suzuki, Yimin Yuan
  • Publication number: 20110250472
    Abstract: The shielding gas for MAG welding according to an embodiment is a shielding gas for MAG welding to perform narrow gap welding of a high Cr steel containing 8 wt % to 13 wt % of Cr with one layer-one pass by using a solid wire containing 8 wt % to 13 wt % of Cr, and the shielding gas for MAG welding comprises a ternary mixed gas of 5% by volume to 17% by volume of a carbon dioxide gas, 30% by volume to 80% by volume of a helium gas, and a balance of an argon gas.
    Type: Application
    Filed: April 4, 2011
    Publication date: October 13, 2011
    Applicants: TAIYO NIPPON SANSO CORPORATION, KABUSHIKI KAISHA TOSHIBA
    Inventors: Yasuhito KAMIJO, Satoru ASAI, Katsunori WADA, Makoto TAKAHASHI
  • Publication number: 20110248000
    Abstract: This disclosure relates generally to arc welding. In an embodiment, a welding system has a welding gas supply system configured to supply a gas flow including a shielding gas and a fluorine-containing gas to a weld pool. Furthermore, the shielding gas is configured to control an atmosphere surrounding the weld pool, the fluorine-containing gas is configured to reduce diffusible hydrogen in the weld pool, and the fluorine-containing gas is substantially free of sulfur.
    Type: Application
    Filed: April 4, 2011
    Publication date: October 13, 2011
    Applicant: Illinois Tool Works Inc.
    Inventors: Steven Barhorst, Mario Amata, Joseph C. Bundy
  • Publication number: 20110247999
    Abstract: A weld electrical and gas connector with sealed gas flow is provided. In an exemplary embodiment, a welding cable connector system includes a male connector having a conductive body for conveying welding power. The male connector includes a sealed passageway disposed coaxially of the conductive body for conveying shielding gas, and a gas sealing valve configured to seat to stop flow of shielding gas when the male connector is not engaged. The system also includes a female connector having a conductive body for conveying welding power. The female connector includes a sealed passageway disposed coaxially of the conductive body for conveying shielding gas, and a gas sealing valve configured to seat to stop flow of shielding gas when the female connector is not engaged. The male and female connectors are mutually engageable to conduct welding power and shielding gas therethrough.
    Type: Application
    Filed: February 11, 2011
    Publication date: October 13, 2011
    Applicant: ILLINOIS TOOL WORKS INC.
    Inventors: Jeffery Ray Ihde, Thomas Don Lahti, James Francis Rappl, Joseph Edward Feldhausen
  • Publication number: 20110240604
    Abstract: A feeding lubricant for use on a welding electrode comprises about 10 to 40 wt. % of at least one soap-based lubricant, about 40 to 90 wt. % of at least one solid particulate lubricant selected from MoS2, WS2, ZnO, graphite and PTFE and up to 20 wt. % of at least one optional additional particulate lubricant ingredient.
    Type: Application
    Filed: April 2, 2010
    Publication date: October 6, 2011
    Applicant: Lincoln Global, Inc.
    Inventors: Radhika Panday, Vaidyanath Rajan, Jean Victoria Reid, Campbell Ian Sidders
  • Publication number: 20110220616
    Abstract: Welding torch assemblies including a torch body having a user interface module integrally formed therewith, a welding nozzle, and a torch lead assembly are provided. The user interface module may enable a user to control one or more parameters of a welding operation. The welding nozzle may be coupled to a first end of the torch body. The torch lead assembly may be coupled to a second end of the torch body opposite the first end and may include a weld power lead and a weld control lead.
    Type: Application
    Filed: February 2, 2011
    Publication date: September 15, 2011
    Applicant: Illinois Tool Works Inc.
    Inventors: Peter Donald Mehn, Jeffrey G. Wells, Caleb Haven
  • Publication number: 20110204031
    Abstract: The invention relates to a method and an apparatus for automated servicing of a torch head comprising at least one contact tip and a nozzle surrounding the at least one contact tip. In a first servicing device the torch head is contact-freely cleaned in an assembled state of said at least one contact tip and said nozzle. A second servicing device is used for applying a torch head treatment agent to at least a portion of the surfaces of said at least one contact tip and said nozzle. The operation of the first servicing device and the second servicing device, respectively, is started by a control unit after the torch head has been transferred to a corresponding servicing position. The torch head treatment agent may include between about 5 and about 50 percent-by-weight of boron nitride as a torch head treatment agent for servicing of a welding torch head.
    Type: Application
    Filed: December 17, 2010
    Publication date: August 25, 2011
    Inventors: Douwe-Marten Kok, Guenther Schlumpp, Karl-Heinrich Keim
  • Publication number: 20110198317
    Abstract: A method of welding a joint includes directing a first output from a high energy density heat source, such as a laser, against a first side of the joint. The method further includes directing a second output from an arc welding heat source, such as a gas metal arc welding torch, against a second side of the joint. The first output produces a keyhole surrounded by a molten metal pool which extends from the first side of the joint toward the second side of the joint. In some embodiments a third output from a second arc welding heat source may also be directed at the first side of the joint. A second molten metal pool produced by the arc welding heat source joins with the first molten metal pool and the third molten metal pool to form a common molten metal pool which solidifies to form the weld.
    Type: Application
    Filed: February 18, 2010
    Publication date: August 18, 2011
    Inventor: Dechao Lin
  • Patent number: 8000837
    Abstract: In one aspect, a programmable load forming system is programmed to perform the method of downloading a calculated path from the computer to the robot controller, moving one or more bundles along the calculated path to position the one or more bundles in a predetermined stacking position of a stacking pattern using the robot, and determining if the robot has completed moving along the calculated path. The calculated path is defined, in part, by the stacking pattern and other parameters such as, for example, bundle geometry, bundle levelness, bundle compressibility, among other parameters. In another aspect, the system is programmed to perform a method of sensing the top of a bundle and controllably placing a bundle. Additional aspects are directed to systems and methods of safely operating the robot and an inventive hopper design for holding bottom/tie sheets.
    Type: Grant
    Filed: September 28, 2005
    Date of Patent: August 16, 2011
    Assignee: J&L Group International, LLC
    Inventors: Robert M. Allen, Kevin P. Brown, Andrew B. Holt, Lynn E. Vershum
  • Patent number: 7992760
    Abstract: A device for purging gas comprises a conduit assembly defining an interior volume. The conduit assembly comprises a first conduit portion having an open first end and an open second end and a second conduit portion having an open first end and a closed second end. The open second end of the first conduit portion is disposed proximate to the open first end of the second conduit portion to define a weld region. The device further comprises a supply element supplying a gas to the interior volume at a substantially constant rate and a vent element venting the gas from the interior volume at a rate that maintains the gas in the interior volume within a pressure range suitable to hold a weld bead in the weld region in equilibrium during formation of a weld to join the first conduit portion and the second conduit portion.
    Type: Grant
    Filed: February 8, 2006
    Date of Patent: August 9, 2011
    Assignee: The United States of America as represented by the Administrator of the National Aeronautics and Space Administration
    Inventor: Michael T. Wilks
  • Patent number: 7985940
    Abstract: A welder having an internal shielding gas regulator is disclosed. The welder has an internal gas cylinder and an internal regulator disposed in an enclosure. The welder may be equipped with an auxiliary shielding gas cylinder inlet so that a bulk shielding gas cylinder can be attached thereto and have a flow therefrom regulated by the internal shielding gas regulator. The welder constructed according to the invention is highly transportable, compact, and self-sufficient.
    Type: Grant
    Filed: February 6, 2007
    Date of Patent: July 26, 2011
    Assignee: Illinois Tool Works Inc.
    Inventors: Bruce Albrecht, Tim Alan Matus, Bernard J. Vogel, Kenneth A. Stanzel
  • Publication number: 20110174784
    Abstract: A method for gas-shielded arc brazing of a steel sheet; wherein a solid wire containing copper, as a main component, and aluminum is used in arc brazing of a steel sheet; and the method including periodically carrying out pulse droplet transfer and short circuit droplet transfer in arc brazing using, as a shielding gas, a mixed gas consisting of 0.03 to 0.3% by volume of oxygen gas and the remainder which is argon.
    Type: Application
    Filed: September 29, 2009
    Publication date: July 21, 2011
    Inventor: Toshikazu Kamei
  • Publication number: 20110168677
    Abstract: Electric welding method is provided of aluminium or aluminium alloy in a magnetic field, the aluminium or aluminium alloy adjacent to a weld joint under formation has an oxide layer, and the free end of a welding wire is supplied with a surrounding shielding gas. Furthermore, a welding wire is used that comprises aluminium or aluminium alloy provided with an oxide-inhibiting coating, which forms the outer covering or sheath of the welding wire and/or that as said shielding gas there is used a shielding gas with oxygen incorporated therein, or that the shielding gas is supplied with oxygen during the welding process. When the process is carried out in a magnetic field, the minimum frequency of the welding current is selected as a function of the strength of the magnetic field. A method is also provided for producing the welding wire and necessary material conditions for a usable welding gun.
    Type: Application
    Filed: December 17, 2008
    Publication date: July 14, 2011
    Applicant: EFD INDUCTION A.S.
    Inventor: Ketil Hornaes