Abstract: A machine tool or die that is fabricated from thermally spray-formed steel is easily repaired by cleaning, roughing and covering the surface to be repaired by a cold-spray layer of metal and then forming a weldment by conventional electric welding processes. The repaired surface is then finished by conventional machining, grinding and polishing and then the tool is put back into service.

Abstract: A nickel, chromium, iron alloy for use in producing weld deposits. The alloy comprises, in weight percent, about 27 to 31.5 chromium; about 7 to 11 iron; about 0.005 to 0.05 carbon; less than about 1.0 manganese, preferably 0.30 to 0.95 manganese; about 0.60 to 0.95 niobium; less than 0.50 silicon, preferably 0.10 to 0.30 silicon; 0.01 to 0.35 titanium; 0.01 to 0.25 aluminum; less than 0.20 copper; less than 1.0 tungsten; less than 1.0 molybdenum; less than 0.12 cobalt; less than 0.10 tantalum; less than about 0.10 zirconium, preferably 0.002 to 0.10 zirconium; less than about 0.01 sulfur; less than about 0.01 boron, preferably 0.001 to 0.01 boron; less than about 0.02 phosphorous; and balance nickel and incidental impurities.

Abstract: The invention relates to surface hardening of steel workpieces using laser beams and more particularly to laser hardening steel cutting rules. The method comprises applying a first laser beam of a first intensity and focused to a first focal point to a selected surface area of the metal workpart and subsequently applying a second laser beam having a second intensity and focused to a second focal point to the selected surface area. Application of the first laser beam heat treats the selected surface area to a predetermined depth, thereby increasing the surface hardness. Application of the second laser beam relieves internal stresses produced by the heat treating while retaining the increased hardness.

Abstract: A method of repairing a diametral surface of a mold of the type used in manufacturing glass containers by an I.S. machine, after a repair procedure that causes or can cause an out-of-roundness condition in the diametral surface. The method, which is applicable to the frusto-conical baffle match surface of a parison mold and to a compound cylindrical and frusto-conical bottom plate engaging surface of a blow mold, involves positioning a mold set with its separable semi-circular molds in end to end contact and contacting the diametral surface to be repaired, while the mold set is stationary, with a rotating reaming tool the tips of the removable blades of which define a surface that is complemental to the surface to be repaired.

Abstract: The present invention relates to an improved method for joining metals or alloys together. Specifically, the present invention relates to a method comprising the laser alloying of a first metal/alloy piece so that it can be joined with a second metal/alloy piece of a nonidentical composition.