With Significant Electrode Support Patents (Class 219/86.25)
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Patent number: 12162104Abstract: Systems for servicing welding torches are provided, which include a feeder assembly and a nozzle cleaning assembly. The feeder assembly may be configured to feed removable components (e.g., contact tips). For example, the feeder assembly comprises a hopper magazine configured to store contact tips for a welding torch so that one contact tip is on top of another contact tip in their horizontal directions and to release each of the contact tips in the horizontal direction. The nozzle cleaning assembly may comprise a brush for cleaning the inner wall of the contact tip and a universal joint for off-centered rotation of the brush head.Type: GrantFiled: November 5, 2019Date of Patent: December 10, 2024Assignee: NASARC TECHNOLOGIES INC.Inventors: Naseem Kteily, Michel Tremblay, Dave Springett
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Patent number: 12036622Abstract: The spot-welding electrode inspection device is provided with: a camera unit 2 including a camera body 7 for taking an image of a tip-end of a spot-welding electrode 10 having a welding gun G attached thereto; a control unit 3 for controlling the camera unit 2; a camera cable 4 connecting the camera unit 2 and the control unit. The control unit 3 is provided with: a control substrate 32 for processing the image taken by the camera body 7 and determining the condition of the electrode 10 by comparing a processing result of the image and a setting value which is set in advance; and a metal casing 31 housing the control substrate 32. The casing 31 is attached to a base 11 made of a metal material.Type: GrantFiled: September 28, 2020Date of Patent: July 16, 2024Assignee: KYOKUTOH CO., LTD.Inventor: Kazuhiro Tezawa
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Patent number: 11992893Abstract: When a drive unit 5 drives to rotate a first rotator 6 and a second rotator 7 relative to one another in a first relative positional relationship R1 toward one side, graspers 8 turn toward the one side to cause respective pawl portions 8c to advance into a detachment operation space S1 such that the pawl portions 8c can contact an electrode 10 set in the detachment operation space S1, and when the drive unit drives to rotate the first rotator 6 and the second rotator 7 relative to one another in a second relative positional relationship R2 toward another side, the graspers 8 turn toward the other side to cause the respective pawl portions 8c to advance into the detachment operation space S1 such that the pawl portions 8c can contact an electrode 10 set in the detachment operation space S1.Type: GrantFiled: March 1, 2021Date of Patent: May 28, 2024Assignee: KYOKUTOH CHINA CO., LTD.Inventors: Junliang Liu, Xiande Yang
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Patent number: 11969814Abstract: Systems and methods are provided for exchanging electrode tips, e.g., electrode tips used in resistance spot welding, and disposing of used/unusable electrode tips. Used/unusable electrode tips may be collected, e.g., while within an assembly line. Such used/unusable electrode tips may be routed to a receptacle(s) reside outside the assembly line. Accordingly, disposing or removing of the used/unusable electrode tips can be accomplished without stopping the assembly line, and decreasing any chance for safety events.Type: GrantFiled: August 19, 2021Date of Patent: April 30, 2024Assignee: TOYOTA MOTOR ENGINEERING & MANUFACTURING NORTH AMERICA, INC.Inventors: John D. Arthur, Terry A. Lee, James D. Womack
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Patent number: 11945041Abstract: A cap extractor for a welding gun includes a housing, a pair of springs, and first and second arms that are arranged between the springs. Each of the first and second arms have teeth that are configured to engage a welding cap. The first and second arms are configured to move relative to the housing in first and second directions that are transverse to one another by deflecting the springs.Type: GrantFiled: December 9, 2020Date of Patent: April 2, 2024Assignee: DOBEN LIMITEDInventors: David M. Simone, Daniel P. Vanderzwet, Philip W. Brown
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Patent number: 11925996Abstract: An apparatus or actuator system having a motor, a housing and a thrust rod or thrust tube, where the actuator is configured to convert rotational motion of the motor into axial motion of the thrust tube for axial motion of a tool coupling therewith. A guide assembly is coupled to the actuator housing, extending along an axis thereof. The guide assembly comprises a guide shaft and a coupling between the guide shaft and the thrust tube, and is configured to provide positional stability for the tool coupling when positioned along the actuator axis by motion of the thrust tube.Type: GrantFiled: November 27, 2018Date of Patent: March 12, 2024Assignee: Tolomatic, Inc.Inventors: Gary W. Rosengren, Wyatt A. Grunerud, Ryan H. Bourgoine
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Patent number: 11883908Abstract: A securing system, such as a welding system, includes a robot configured to transfer a part to a home position. A securing station has a frame and a gun supported on the frame. The gun includes first and second members movable relative to one another, which are first and second weld gun electrodes, for example. The gun is configured to secure a component to the part in a securing position during a securing operation. A float assembly interconnects the gun to the frame and is configured to permit the gun to glide relative to the welding frame between the home position and the securing position. A homing assembly includes a homing guide configured to release the welding gun from the home position during the securing operation, such as resistance welding fasteners to sheet metal workpieces.Type: GrantFiled: October 31, 2019Date of Patent: January 30, 2024Assignee: DOBEN LIMITEDInventors: Larry Koscielski, Gregory I. Heuchan, Eric Michaud, Matt Branoff, Darcey D. Renaud
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Patent number: 11883899Abstract: An apparatus for supplying a welding tip of a welder and an apparatus for replacing the same include a fixed bracket secured to a support. The apparatus includes an actuator coupled to the fixed bracket and a first moving member moved by the actuator. A second moving member is coupled to the first moving member and hingedly coupled to the fixed bracket. A third moving member is hingedly coupled to the second moving member. A first welding tip removal member is coupled to the third moving member to separate a welding to tip coupled to a shank. A fourth moving member is disposed opposite to the first moving member. A fifth moving member is coupled to the fourth moving member and hingedly coupled to the fixed bracket. A sixth moving member is coupled to the fifth moving member. A second welding tip removal member is coupled to the sixth moving member.Type: GrantFiled: September 25, 2019Date of Patent: January 30, 2024Inventor: Kwang-Sul Choi
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Patent number: 11858057Abstract: A battery-powered electronic resistance welding machine for sheet metal repair, comprising a machine unit (10), which includes a handle (12) and an activation and deactivation button (13), at least one first rod (14), which is constrained in a sliding fashion (F) to a terminal (15) of the machine unit (10), which has, at one free end, a ground electrode or tip (16) that comes into contact with at least one metal portion to create an electrical resistance circuit, at least one second rod (17), constrained in a sliding fashion (F) to the terminal (15), which has, at one free end, a welding or terminal electrode or tip (18) for the fixing of repair accessories of the metal portion. There is a rechargeable battery (11) in the machine unit (10), for example a lithium-polymer accumulator, which allows the electronic resistance welding machine to be powered without using the mains power supply.Type: GrantFiled: November 20, 2020Date of Patent: January 2, 2024Assignee: Telwin S.p.A.Inventor: Gianmaria Bertacche
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Patent number: 11732841Abstract: A suspension arm assembly including at least three horizontally aligned members relatively rotatable about each other. Each adjacent pair of members are connected to each other by a joint. At least one conduit extends along the at least three horizontally aligned members, with the at least one conduit being routed horizontally along the horizontally aligned members and not being located within a periphery of the at least three horizontally aligned members.Type: GrantFiled: February 22, 2018Date of Patent: August 22, 2023Assignee: Stryker CorporationInventors: James Dulin Reavill, Wojciech Kazimierz Timoszyk, Casey Lee, David P. Chase, James K. Alexanderson, William Lowell Jacques, II, Lancer Drake Halcom, Dustin Ryan Campbell
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Patent number: 11707795Abstract: A plate thickness test mechanism includes a detection section that detects an abnormality when a plate thickness is thinner than a desired plate thickness by a predetermined amount or more or thicker than the desired plate thickness by the predetermined amount or more, a determination section that determines whether or not the detection section functions normally, and a plate-shaped test jig that has a first plate portion having a plate thickness thinner than a predetermined specific plate thickness, and a second plate portion having a plate thickness thicker than the specific plate thickness. The determination section determines whether or not a plate thickness test is normally performed on the basis of a detection result of the detection section obtained when the detection section tests the plate thicknesses of the first and second plate portions by taking the desired plate thickness as the specific plate thickness.Type: GrantFiled: January 21, 2021Date of Patent: July 25, 2023Assignee: KEYLEX CORPORATIONInventors: Ryotaro Shinagawa, Tadayoshi Takeuchi
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Patent number: 11654517Abstract: A fastener welding apparatus having a frame assembly, a welding assembly, a coupling assembly and a locating assembly. The welding assembly has a welder frame and a welding electrode assembly coupled thereto. The coupling assembly has a suspension frame, a frame axle and a welding axle. The frame axle is fixedly engaged to the frame assembly and the welding axle is fixedly engaged to the welding assembly. The suspension frame is pivotably coupled to each of the frame axle and the welding axle. The locating assembly is structurally configured to selectively allow the suspension frame to pivot relative to the frame axle and the welding axle.Type: GrantFiled: September 11, 2019Date of Patent: May 23, 2023Assignee: JR Automation Technologies, LLCInventors: Seth Reenders, Heath Lynnes, Robb Ripley
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Patent number: 11623297Abstract: An indirect spot welding apparatus includes a welding electrode that is brought into pressure contact with one of surfaces of a plurality of plate-shaped members that are objects to be welded in one side in a stacking direction of the plate-shaped members, a ground electrode that is brought into pressure contact with the one of the surfaces in the one side or another one of the surfaces in the other side in the stacking direction in a position shifted from an axial center of the welding electrode, and an opposed member disposed coaxially with the ground electrode to be opposed to the ground electrode so as to hold at least one of the plate-shaped members between the opposed member and the ground electrode, and the welding electrode is mechanically integrated with the ground electrode to be movable in a direction parallel to an axial direction of the ground electrode.Type: GrantFiled: September 23, 2019Date of Patent: April 11, 2023Assignee: MAZDA MOTOR CORPORATIONInventors: Naotake Ishizaki, Tomohiro Eiju, Akinori Shibata
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Patent number: 11553599Abstract: A component carrier includes a stack with an electrically conductive layer structure and an electrically insulating layer structure. The electrically conductive layer structure having a first plating structure and a pillar. The pillar has a seed layer portion on the first plating structure and a second plating structure on the seed layer portion. A method of manufacturing such a component carrier and an arrangement including such a component carrier are also disclosed.Type: GrantFiled: December 13, 2019Date of Patent: January 10, 2023Assignee: AT&S(Chongqing) Company LimitedInventor: Yu-Hui Wu
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Patent number: 11117211Abstract: In the present disclosure, a housing (4) has a housing passageway (R1) housing a plurality of electrodes (10) linearly therewithin. An electrode withdrawal opening (R2) communicating with the housing passageway (R1) is formed on one end of the housing (4). A pressing unit (5) presses toward one end of the housing passageway (R1) the plurality of electrodes (10) arranged side by side and housed in the housing passageway (R1). A lever member (6) is swung to switch between a state where withdrawal of the electrode (10) from the electrode withdrawal opening (R2) is restrained and a state where the electrode withdrawal opening (R2) is exposed. A regulating coil spring (7) urges and swings the lever member (6) to one side.Type: GrantFiled: November 27, 2018Date of Patent: September 14, 2021Assignee: Kyokutoh Co., Ltd.Inventor: Kotaro Nakajima
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Patent number: 11039895Abstract: Remote control robot system includes a master device, slave arm having plurality of control modes including automatic and manual mode, control device configured to operate slave arm, an entering-person sensing device configured to detect entering person into operational area of slave arm, entering-person identifying information acquisition device configured to acquire entering-person identifying information for identifying whether entering person is operator who carries master device, and operation regulating device configured to regulate operation of slave arm based on information acquired from entering-person sensing device and information acquisition device. In automatic mode, operation regulating device regulates operation of slave arm when entering person is detected. In manual mode, operation regulating device allows operation of slave arm to continue when entering person is detected and entering person is operator, and regulates operation of the slave arm when entering person is other than operator.Type: GrantFiled: May 27, 2016Date of Patent: June 22, 2021Assignee: KAWASAKI JUKOGYO KABUSHIKI KAISHAInventors: Yasuhiko Hashimoto, Masayuki Kamon
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Patent number: 11007596Abstract: A welding program is created for performing spot welding by a program creation device. The program creation device includes a display unit configured to display an image, and an image generation unit configured to generate image data of a product model before being subjected to spot welding in accordance with shape data on a product and display the product model on the display unit, a display control unit configured to make a workpiece having a selected surface in the product model to be semitransparent, a welding portion setting unit configured to set welding portions to be allotted for the selected surface in the product model, and a program creation unit configured to create the welding program including related data for a welding robot with regard to the set welding portions.Type: GrantFiled: October 2, 2018Date of Patent: May 18, 2021Assignee: AMADA HOLDINGS CO., LTD.Inventor: Kosei Terada
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Patent number: 10800008Abstract: A clamp device is provided with a detection section which detects the pivotal position of a clamp arm. The detection section has: a cam section which is provided on a pivot shaft, includes a predetermined cam surface, and is formed so that the radial distance from the center of the pivot shaft to the cam surface varies circumferentially; and a proximity sensor which detects the position of the cam surface which varies as the pivot shaft pivots.Type: GrantFiled: November 18, 2015Date of Patent: October 13, 2020Assignee: SMC CORPORATIONInventors: Chiaki Fukui, Kazuyoshi Takahashi, Hideki Sasaki, Takeshi Seo, Jiro Mandokoro, Koichi Katsumata
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Patent number: 10730136Abstract: On an inner peripheral surface defining a through hole of a first rotator, provided is a positioning member for bringing the center axis of a contact tip, housed in the through hole, into alignment with a rotational axis, or making the former axis proximate to the latter axis, by coming into contact with an outer peripheral surface of the contact tip.Type: GrantFiled: May 2, 2017Date of Patent: August 4, 2020Assignee: TIPMAN CO., LTD.Inventor: Anura Silva Marakkala Manage
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Patent number: 10543561Abstract: A welding gun includes a driving-force transmission mechanism which converts linear displacement of an output unit of a driving unit into rotational displacement of a clamping arm. The driving-force transmission mechanism includes: an inclined part which is integrally displaced with the linear displacement of the output unit, and which is inclined with respect to the displacement direction of the output unit; and a part to be pressed which is pressed by the inclined part. The clamping arm rotates in accordance with movement of the part to be pressed which is pressed by the displaced inclined part, and generates clamping force.Type: GrantFiled: March 16, 2015Date of Patent: January 28, 2020Assignee: SMC CORPORATIONInventors: Chiaki Fukui, Kenichi Takeda
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Patent number: 10471549Abstract: A securing system, such as a welding system, includes a robot configured to transfer a part to a home position. A securing station has a frame and a gun supported on the frame. The gun includes first and second members movable relative to one another, which are first and second weld gun electrodes, for example. The gun is configured to secure a component to the part in a securing position during a securing operation. A float assembly interconnects the gun to the frame and is configured to permit the gun to glide relative to the welding frame between the home position and the securing position. A homing assembly includes a homing guide configured to release the welding gun from the home position during the securing operation, such as resistance welding fasteners to sheet metal workpieces.Type: GrantFiled: July 2, 2015Date of Patent: November 12, 2019Assignee: Doben LimitedInventors: Larry Koscielski, Gregory I. Heuchan, Eric Michaud, Matt Branoff, Darcey D. Renaud
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Patent number: 10434596Abstract: An electrode for the projection welding of a weld nut to a workpiece has an electrode welding head with parts including a replaceable welding interface disc fitted therein. The electrode can be disassembled so that the conductive electrode interface within the welding head may be replaced when it becomes worn.Type: GrantFiled: December 19, 2008Date of Patent: October 8, 2019Inventor: Jiayuan Chen
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Patent number: 10350700Abstract: A welding apparatus includes: a welding machine having a lower arm member, an upper arm member, and electrodes configured to advance and retreat; a robot device to which the welding machine is mounted; a support member including a vertical member substantially in a vertical direction, and a horizontal member substantially in a horizontal direction. The vertical member is mounted on one of the lower arm member and the upper arm member at a position away from the electrode of the one of the lower arm member and the upper arm member; and a parts-feeding device mounted to the horizontal member and configured to feed parts to the electrode.Type: GrantFiled: March 27, 2014Date of Patent: July 16, 2019Inventor: Shoji Aoyama
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Patent number: 9934878Abstract: A spot welding device for a nuclear fuel skeleton, which is assembled by spot-welding guide tubes for control rods and a instrumentation tube for measuring a state of an inside of a nuclear reactor to a spacer grid that has a plurality of cells formed in a thickness direction of a plate-shaped frame for inserting fuel rods, has a instrumentation tube hole formed at a center, and has four guide tube holes formed symmetrically above and below the instrumentation tube hole. The device includes: a welding gun including: a body, a first holder and a second holder extending from a side of the body and having respective electrodes facing each other at ends, respectively, and a driving unit disposed on the body and adjusting a distance between the electrodes; and a robot connected to the welding gun and having a rotary joint for rotating the welding gun.Type: GrantFiled: March 10, 2015Date of Patent: April 3, 2018Assignee: KEPCO NUCLEAR FUEL CO., LTD.Inventors: Hyung Sup kim, Soon Gi Guk, Se Ick Son, Byung Tak Kim
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Patent number: 9700952Abstract: An electric spot welding head for a multi-axis industrial robot that has a compact configuration, particularly in a longitudinal direction that goes from the end of the head for the attachment to the robot wrist towards the welding electrodes. This result is achieved primarily by the fact that the electrical transformer mounted on the head has its output connected to the electrode-holding arms arranged, respectively, on a front wall of the body of the transformer and on an end wall of the body of the transformer, for the connection to the electrode-holding arms of the head. The structure of the welding head is completely covered by a casing having a rear opening for connection to the robot wrist and a front opening from which the electrode arms of the welding head protrude.Type: GrantFiled: May 13, 2013Date of Patent: July 11, 2017Assignee: COMAU S.P.A.Inventors: Fulvio Ferrero, Enrico Mauletti
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Patent number: 9522440Abstract: A spot welding apparatus is provided that includes a fixation panel mounted on an arm of a robot. An upper welding gun is vertically installed on a front of the fixation panel, reciprocatesvertically through a pressing unit and moves horizontally toward the fixation panel. A left and right moving unitis installed between the fixation panel and the pressing unit to move the upper welding gun horizontally. Further, two or more lower welding guns are horizontally disposed to correspond to the upper welding gun, and an upper and lower moving unit are installed on the fixation panel to reciprocate the lower welding gun vertically.Type: GrantFiled: December 30, 2013Date of Patent: December 20, 2016Assignee: Hyundai Motor CompanyInventors: So Young Lee, Sung Phil Ryu
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Patent number: 9505080Abstract: A rotary work device includes: a first output gear into which a holder is fitted; a second output gear into which a cutter is fitted; a second intermediate gear meshing with both the output gears; and a servomotor rotating the second intermediate gear. A control panel includes a memory storing a first rotational speed and a second rotational speed that is higher than the first rotational speed. When an electrode detachment operation is performed, both the output gears are rotated at the first rotational speed, and when an electrode cutting operation is performed, both the output gears are rotated at the second rotational speed.Type: GrantFiled: November 4, 2014Date of Patent: November 29, 2016Assignee: Kyokutoh Co., Ltd.Inventor: Kotaro Nakajima
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Patent number: 9132515Abstract: A welding fixture clamp includes a stationary clamp jaw having a first guide surface and a pivotal clamp jaw having a second guide surface. The second guide surface slides relative to the first guide surface as the pivotal clamp jaw pivots about the pivot axis. Side shields are secured to one of the pivotal clamp jaw and the stationary clamp jaw to extend over the other one of the pivotal clamp jaw and the stationary clamp jaw to shield the first guide surface and the second guide surface from weld splatter and debris. A pivot pin connects the side shield to the stationary clamp jaw and operatively connects the pivotal clamp jaw to the stationary clamp jaw to pivot about the pivot axis.Type: GrantFiled: August 22, 2013Date of Patent: September 15, 2015Assignee: Automation Services, LLCInventors: Alexander F. Spillane, Bryan H. Voss, Rodney D. Phillips
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Patent number: 9040866Abstract: There is provided a spot welding apparatus. The spot welding apparatus includes a pressing force actuator that causes a movable electrode to move to a pressing force applying position where the movable electrode applies a pressing force to a workpiece together with a fixed electrode, a control pressing force applying actuator that causes a receiving unit to move to a control pressing force applying position where the receiving unit is located adjacent to the fixed electrode and comes into contact with the workpiece so as to apply a control pressing force, and a welding transformer. The control pressing force applying actuator and the welding transformer are linearly aligned at a rear side of the pressing force actuator that is arranged at a front side of a support bracket.Type: GrantFiled: July 20, 2012Date of Patent: May 26, 2015Assignee: FUJI JUKOGYO KABUSHIKI KAISHAInventor: Atsushi Tanaka
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Patent number: 8993918Abstract: When spot-welding a workpiece including a thin plate, a first thick plate, and a second thick plate, the workpiece is clamped by a fixed electrode in contact with the second thick plate, a movable electrode in contact with the thin plate, and control-pressure applying unit set adjacent to the movable electrode and in contact with the thin plate. Pressure is applied to the second thick plate by the fixed electrode, and pressure and control pressure are respectively applied by the movable electrode and the control-pressure applying unit to the thin plate. The pressure from the fixed electrode is controlled to be smaller than the pressure from the movable electrode. The current density between the thin plate and the first thick plate increases.Type: GrantFiled: August 29, 2011Date of Patent: March 31, 2015Assignee: Fuji Jukogyo Kabushiki KaishaInventors: Kensuke Sakai, Keigo Kimura
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Patent number: 8950065Abstract: A combination component handling and connecting device connectable to a multi-axis robot for use in moving and connecting components and subassemblies includes a housing and an actuator fixedly connected to the housing. The actuator includes an actuating link movable from a first position to a second position. Connected to the actuating link is an end effector for concurrent movement with the actuating link. The component handling and connecting device includes a clamp having a first jaw and a second jaw. The second jaw is connected to the actuating link for selectively moving the second jaw toward the first jaw operative to engage a component.Type: GrantFiled: September 17, 2012Date of Patent: February 10, 2015Assignee: Comau, Inc.Inventor: Velibor Kilibarda
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Patent number: 8895894Abstract: An electric spot welding gun (10) includes: a servo motor (40); a push rod (50) that advances and retracts in response to rotation of a rotor (43) of the servo motor; a drive-side electrode tip (71) that is mounted to a drive-side arm (70) fixed to a leading end of the push rod; and an encoder (60) that detects the rotation angle of the rotor of the servo motor, the position of the electrode tip being offset relative to the push rod, in which the rotor and the encoder are disposed in parallel to each other in an offset plane on which the electrode tip is offset relative to the push rod, at an attitude in which a trailing end (44) of the rotor on a side opposite to a push rod side thereof and an input end (64) of the encoder are facing in the same direction.Type: GrantFiled: August 3, 2011Date of Patent: November 25, 2014Assignee: Honda Motor Co., Ltd.Inventors: Koichi Matsumoto, Hiroshi Miwa
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Patent number: 8809726Abstract: An electrode tip magazine for a spot welder that does not interfere with the welding gun is provided. The magazine includes a magazine body formed with a storage part slidably aligning and storing a plurality of electrode tips therein, one end of this storage part serving as an externally opened supply port, a push-out member disposed to be freely slidable between both ends inside the storage part, a pulley disposed at a position adjacent to the supply port of the magazine body, a spiral spring disposed at a position at the other end of the storage part of the magazine body, and a wire connecting a distal end of the spiral spring and the push-out member with an intermediate portion thereof being wound around the pulley so as to always pull the push-out member toward the supply port by a biasing force of the spiral spring.Type: GrantFiled: February 18, 2010Date of Patent: August 19, 2014Assignee: Shinkokiki Co., Ltd.Inventors: Toshio Nakajima, Takeo Fukizawa
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Patent number: 8803035Abstract: An equalizing mechanism of a welding apparatus connects an apparatus body and a fixed bracket, and includes a fixed member on the fixed bracket, and a pressure shaft on an apparatus body close to a bottom face of the fixed member. A cutout is at a position facing the fixed member A movable member on the apparatus body accommodates the fixed member. A restrictive member located by side faces of the fixed member and the movable member restricts relative movement thereof to a direction parallel to the pressure shaft. A driven lever is supported by a front portion of the fixed member to abut on an inner front face of the movable member at one end and abut on the pressure shaft at an other end. A spring between a back portion of the fixed member and an inner back face of the movable member presses the two members to move away from each other.Type: GrantFiled: June 21, 2011Date of Patent: August 12, 2014Assignee: Obara Group IncorporatedInventors: Yoshio Sato, Arinobu Mori, Shinichi Kurihara, Kenji Hayafuji, Tsuneaki Sudo
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Patent number: 8754347Abstract: A resistance spot welder includes: a motor, having a shaft; a cylindrical casing; a hollow guide rod, inserted into the casing, and adapted to be moved linearly for moving a first electrode tip facing a second electrode tip provided at a gun arm; a ball nut, fixed in an inner circumference of the guide rod; a ball screw, fitted through the ball nut; a coupling, including a first fastening portion into which the shaft of the motor is inserted and a second fastening portion into which the ball screw is inserted and which is opposite to the first fastening portion; and a bearing, fitted between an outer circumference of the first fastening portion and an inner circumference of the casing. The guide rod is moved between a first point which is a motor side and a second point which is an electrode tip side. When the guide rod is positioned at the first point, the guide rod accommodates at least a part of the second fastening portion.Type: GrantFiled: February 16, 2007Date of Patent: June 17, 2014Assignee: Dengensha Manufacturing Company LimitedInventors: Toshio Murai, Yoshiaki Iwamoto
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Publication number: 20130306603Abstract: An electric spot welding head for a multi-axis industrial robot that has a compact configuration, particularly in a longitudinal direction that goes from the end of the head for the attachment to the robot wrist towards the welding electrodes. This result is achieved primarily by the fact that the electrical transformer mounted on the head has its output connected to the electrode-holding arms arranged, respectively, on a front wall of the body of the transformer and on an end wall of the body of the transformer, for the connection to the electrode-holding arms of the head. The structure of the welding head is completely covered by a casing having a rear opening for connection to the robot wrist and a front opening from which the electrode arms of the welding head protrude.Type: ApplicationFiled: May 13, 2013Publication date: November 21, 2013Applicant: c/o Comau S.p.A.Inventors: Fulvio Ferrero, Enrico Mauletti
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Patent number: 8569651Abstract: A first embodiment of the present application is directed to a method and system used to weld a cylindrical workpiece. A substantially cylindrical workpiece is loaded into a workpiece support, and a robotic welding arm is positioned located at a start position. A value representing a size of the cylindrical workpiece is input into a robot controller via a system interface. Inputting of the size value to the robotic interface obtains a control program. Operation of the obtained control program is initiated by an operator, causing the robot arm to move a preprogrammed distance toward a work surface of the workpiece. Then a welding process is performed by the welder carried on the robot arm in accordance with the control program. The process includes initiating operation of the welder, and moving the welder in a pattern appropriate for the welding operation. The workpiece and welder are moved relative to each other so as to perform the welding process as determined by the control program.Type: GrantFiled: March 18, 2005Date of Patent: October 29, 2013Assignee: Lincoln Global, Inc.Inventor: Geoff M. Lipnevicius
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Patent number: 8536480Abstract: In an encoder dampening mechanism for an electric spot welding gun equipped with a motor that is accommodated inside of a motor housing and causes a hollow rotor to rotate, and an encoder main body that detects a rotation angle of the hollow rotor, the encoder dampening mechanism includes: a thin plate that is formed with a top surface that is larger in a surface area than a base surface of the encoder main body, and on which the base surface of the encoder main body is installed within the top surface; and a thin plate mounting portion that connects the thin plate to the motor housing via the thin plate support part and the thin plate pressure part, which dampen vibration.Type: GrantFiled: December 20, 2010Date of Patent: September 17, 2013Assignee: Honda Motor Co., Ltd.Inventors: Hiroshi Miwa, Koichi Matsumoto, Teruaki Kobayashi
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Patent number: 8513560Abstract: A spot welding system including a spot welding gun having a pair of electrodes disposed opposite to each other, and a servo motor for allowing the pair of electrodes to approach each other and separate from each other; a robot for movably holding either a spot welding gun or a workpiece so that a workpiece is disposed between the pair of electrodes of the spot welding gun; a physical quantity detection section for detecting a physical quantity correlative to torque or velocity of the servo motor; a position detection section for detecting positions of the pair of electrodes; a mode switching section for switching, by a switching command, an operation mode of the spot welding system between a spot welding mode for spot-welding the workpiece and a position correction mode for correcting a spot welding position of the workpiece; and a processing section for performing a spot welding process in the spot welding mode and a position correction process in the position correction mode.Type: GrantFiled: November 11, 2010Date of Patent: August 20, 2013Assignee: Fanuc CorporationInventors: Hiromitsu Takahashi, Masanobu Hatada, Toshimichi Aoki, Akinori Nishimura
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Patent number: 8308025Abstract: A magazine for spot welding electrodes that stores mini chips and can feed the mini chips one by one. A mini chip storage portion and a cap chip storage portion slidably aligning and storing a plurality of mini chips and a plurality of cap chips are formed such that the mini chip storage portion and cap chip storage portion communicate with each other at one of their ends, where they open to the outside to serve as a supply port. When an arm is inserted into the supply port, a cap chip is mounted to the arm, as well as the cap chip presses the mini chip so that the mini chip is also mounted to the chip base. When the mounting operation is complete, a push-out member pushes the mini chips and cap chips so that the mini chips and cap chips are automatically fed to the supply port.Type: GrantFiled: November 1, 2010Date of Patent: November 13, 2012Assignees: Shinkokiki Co., Ltd., P&C Company LimitedInventors: Toshio Nakajima, Takeo Fukizawa
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Patent number: 8304681Abstract: A weld gun in which the first weld arm is fixedly but removably connected to the weld gun body and the second weld arm includes a first arm segment, pivotally mounted at one end thereof on the gun body and pivotally connected at another end thereof to the gun actuator, and a second arm segment fixedly but removably connected atone end thereof to an intermediate portion of the first arm segment. Conversion of the gun from an X axis configuration to a Y axis configuration is achieved by removing the second arm segment from the first arm segment, removing the first weld arm from the body, rotating the second arm segment and the first weld arm through 90°, attaching the first arm to the first arm segment, and connecting the second arm segment to the body.Type: GrantFiled: September 10, 2008Date of Patent: November 6, 2012Assignee: Comau, Inc.Inventor: Velibor Kilibarda
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Patent number: 8288676Abstract: A supply chute 11 has a nut send-in port 14 at its upper end, and is composed of an inclined chute 12 inclined obliquely downward, and a curved chute 13 coupled to the lower end of the inclined chute 12 and curved like an arc obliquely downward. A nut support mechanism 40 is disposed at a nut send-out port 15 provided at a terminal end of the curved chute 13, for supporting the nuts 60 being forwarded so that their bonding side 62 may be in an oblique downward position nearly orthogonal to the axial line of a guide rod 20. The inclined chute 12, the curved chute 13, the guide rod 20, and driving means 25 for moving the guide rod 20 back and forth in an oblique downward direction are mounted on a stand 22 installed rotatably on a support member 33 by way of a horizontal support shaft 35, and the support member 33 is coupled and fixed to a main body arm 2 of the bonding machine 1.Type: GrantFiled: June 15, 2010Date of Patent: October 16, 2012Assignee: Shinjo Manufacturing Co., Ltd.Inventor: Hiroshi Shinjo
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Patent number: 8253056Abstract: A resistance welding apparatus includes a welding gun having a first electrode tip serving as a first welding electrode, a second electrode tip serving as a second welding electrode, and a current branching electrode. The current branching electrode has an annular shape and is disposed in surrounding relation to the first electrode tip. The first electrode tip and the current branching electrode abut against a thinnest workpiece disposed on an outermost side of a stacked assembly that is resistance-welded by the resistance welding apparatus, and have opposite polarities to each other. When an electric current is passed from the first electrode tip to the second electrode tip and through the stacked assembly, a branched electric current flows from the first electrode tip to the current branching electrode.Type: GrantFiled: March 30, 2010Date of Patent: August 28, 2012Assignee: Honda Motor Co., Ltd.Inventor: Akira Goto
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Patent number: 8237078Abstract: A multiple welding gun system includes a plurality of welding guns, simultaneously performing welding operations, mounted to a robot arm of a welding robot and a pitch changing device as a space adjusting device disposed between the plurality of welding guns. The pitch changing device is configured to change a gun pitch so as to adjust a space between the welding guns by rotating one of the welding guns relative to other one of the welding guns to thereby move the welding guns closer to or separate from each other.Type: GrantFiled: July 12, 2010Date of Patent: August 7, 2012Assignee: Suzuki Motor CorporationInventors: Norio Yasunaga, Mitsuo Munakata
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Patent number: 8076604Abstract: A plurality linkages, preferably a robot holding either a spot welder with welding guns or the workpiece. The plurality of linkages move a spot welder with open tongs toward a first spot weld position. The welding guns are then closed on the workpiece and welding is performed at the first spot weld position. While the welding is being performed, parts of the plurality of linkages are advanced toward a second weld position while the welding guns remained closed at the first spot weld position. When the welding at the first position is finished, parts of the linkages are already advanced towards the second position, and the remaining linkages are then advanced to the second position. This allows the linkages or robot to move faster from one spot weld position to another.Type: GrantFiled: December 22, 2005Date of Patent: December 13, 2011Assignee: KUKA Systems GmbHInventor: Peter Rippl
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Publication number: 20110240606Abstract: A system and method for performing one-sided resistance spot welding on parts to be welded. The system uses a resistance spot welding device that transfers electric welding current through a consumable welding spike to a localized spot on the parts to be welded. The welding spike is pressed against one side of the parts to be welded by a weld electrode during the spot welding process. The consumable welding spike is preferably melted and absorbed into the melt pool produced by the electric welding current.Type: ApplicationFiled: June 15, 2011Publication date: October 6, 2011Applicant: Honda Motor Co., Ltd.Inventor: Paul C. Edwards, II
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Publication number: 20110155699Abstract: An encoder dampening mechanism is provided that absorbs shock acting on an encoder having a peripheral shape that is a flat shape, and prevents failure of the encoder. In an encoder dampening mechanism for an electric spot welding gun (1) equipped with a motor (30) that is accommodated inside of a motor housing (20) and causes a hollow rotor (31) to rotate, and an encoder main body (51) that detects a rotation angle of the hollow rotor (31), the encoder dampening mechanism includes: a thin plate (53) that is formed with a top surface (532) that is larger in a surface area than a base surface of the encoder main body (51), and on which the base surface of the encoder main body (51) is installed within the top surface (532); and a thin plate mounting portion (55) that connects the thin plate (53) to the motor housing (20) via the thin plate support part (553) and the thin plate pressure part (554), which dampen vibration.Type: ApplicationFiled: December 20, 2010Publication date: June 30, 2011Applicant: HONDA MOTOR CO., LTD.Inventors: Hiroshi Miwa, Koichi Matsumoto, Teruaki Kobayashi
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Patent number: 7968815Abstract: A resistance spot welder including a first plate, a second plate rotatably connected to the first plate through a shaft and driven on the shaft by an actuator, gun arms removably fixed on and electrically insulated with the first and second plates, and electrode tips confronting each other and fixed on the gun arms.Type: GrantFiled: March 28, 2007Date of Patent: June 28, 2011Assignee: Dengensha Manufacturing Company LimitedInventors: Toshio Murai, Yoshiaki Iwamoto
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Patent number: 7956308Abstract: A system and method for controlling a piston-cylinder assembly of a welding apparatus, the piston-cylinder assembly including a plurality of pressure chambers, wherein the piston-cylinder assembly is operatively coupled to at least one welding electrode of the welding apparatus so as to effect movement of the electrode in a pre-stroke and weld motion, comprises: connecting to a first port of the piston-cylinder assembly a first fluid pressure, the first port in communication with a first pressure chamber so as to effect the pre-stroke motion of the electrode; and connecting to a second port of the piston-cylinder assembly a second fluid pressure, the second port in communication with a second pressure chamber so as to effect the weld stroke motion of the electrode, wherein the second fluid pressure is different from the first fluid pressure.Type: GrantFiled: May 18, 2006Date of Patent: June 7, 2011Assignee: Parker-Hannifin CorporationInventors: Paxton C. Augustine, Mike G. Parran
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Patent number: 7952046Abstract: An actuator assembly for a welding gun is provided that has at least three positions in the example. The actuator assembly includes separate working and retract actuators. The working actuator includes a working rod movable between first and second positions. The retract actuator includes a retract rod independently movable relative to the working rod between third and fourth positions. The retract actuator is external to and non-concentrically arranged relative to the working actuator in the example shown. Actuation of the working and retract actuators is coordinated to provide at least three positions while enabling the actuators to be changed or modified independently from one another. A latching device is configured to selectively interlock the working and retract actuators to one another automatically in response to movement the working rod from the first position to the second position.Type: GrantFiled: May 3, 2007Date of Patent: May 31, 2011Assignee: Doben LimitedInventors: Michael J. Beneteau, D. Jeffrey Corbett, Mark J. Dolata