Abstract: A electrical connector for removably engaging a welder to a spot welding tool having a first arm in a pivoting engagement to a second arm. The connector features an electrically conductive member engaged to or forming a powered translating shaft of a welder which is surrounded by a housing. The connector engages within a passage formed in a coupling to communicate forward and rearward movement and electric current to a first arm of a spot welding tool.

Abstract: There is described a continuity sensing system that operates with a resistance-welding machine. This sensing system measures continuity between the welding electrodes after the welding machine has been initiated and prevents application of high electrode force between the electrodes if the continuity measured is below a reference level. The result is a fully passive system that prevents serious high electrode force that would cause serious pinch-point injury to the operator of the welder. The present invention also includes methods of controlling pneumatic systems on resistance-welding machines to apply low force between welding electrodes until continuity between the welding electrodes has been detected.

Abstract: There is provided a spot welding apparatus. The spot welding apparatus includes a pressing force actuator that causes a movable electrode to move to a pressing force applying position where the movable electrode applies a pressing force to a workpiece together with a fixed electrode, a control pressing force applying actuator that causes a receiving unit to move to a control pressing force applying position where the receiving unit is located adjacent to the fixed electrode and comes into contact with the workpiece so as to apply a control pressing force, and a welding transformer. The control pressing force applying actuator and the welding transformer are linearly aligned at a rear side of the pressing force actuator that is arranged at a front side of a support bracket.

Abstract: A welding device (1) for joining components by means of resistance welding is proposed, comprising:—a pair of electrodes (15), by means of which an electrode force (21) and an electrical welding current IS1 can be introduced into the components,—at least one further pair of electrodes (17), by means of which an electrode force (23) and a further electrical welding current IS2 can be introduced into the components,—a power source (19), by means of which the electrode forces (21, 23) can be generated,—a coupling link (35), which is mechanically connected between the power source (19) and the pairs of electrodes (15, 17) and by means of which a total electrode force (27) that can be generated by the power source (19) can be divided into the electrode force (21) and the further electrode force (23).

Abstract: An industrial robot including a robot chain of elements, a robot wrist bearing a tool (100) and a continuous internal passage through which one or more cables and/or pipes for the power supply and/or the fluid supply to the tool. The cables and pipes continue without interruption through the passage and through a flange of the robot up to respective connections of said tool, whereby the cables and pipes are arranged completely inside the robot and inside the tool, without the need to provide separate cables and pipes of the tool connected to the cables and the pipes of the robot at the flange of the robot.

Abstract: The invention relates to a compensation cylinder unit that acts as a drive for the electrode arms of a welding device. The unit comprises a cylinder and at least two pressure chambers, which are sub-divided by a piston assembly and which can be alternately supplied with a pressurized medium by means of a valve assembly for controlling the drive displacement. According to the invention, the valve assembly comprises a proportional valve which can be controlled by a control unit, first in accordance with harmonized path signals that represent the position of the piston assembly and then by pressure signals that respectively represent the pressure in the pressure chambers, in such a way that the difference between the pressures that prevail in the pressure chambers in a predeterminable position of the piston assembly assumes a constant value that represents the weight compensation force of at least one electrode arm.

Abstract: A combination component handling and connecting device connectable to a multi-axis robot for use in moving and connecting components and subassemblies includes a housing and an actuator fixedly connected to the housing. The actuator includes an actuating link movable from a first position to a second position. Connected to the actuating link is an end effector for concurrent movement with the actuating link. The component handling and connecting device includes a clamp having a first jaw and a second jaw. The second jaw is connected to the actuating link for selectively moving the second jaw toward the first jaw operative to engage a component.

Abstract: A spot welding apparatus may include a fixed welding machine coupled to a fixing frame having a mounting portion mounted on an arm of a robot, a guide plate mounted on the fixing frame, one or more moving welding machines mounted to be selectively and slidingly movable along a longitudinal direction of the guide plate, and an operating unit configured to selectively move the moving welding machine.

Abstract: An equalizing mechanism of a welding apparatus connects an apparatus body and a fixed bracket, and includes a fixed member on the fixed bracket, and a pressure shaft on an apparatus body close to a bottom face of the fixed member. A cutout is at a position facing the fixed member A movable member on the apparatus body accommodates the fixed member. A restrictive member located by side faces of the fixed member and the movable member restricts relative movement thereof to a direction parallel to the pressure shaft. A driven lever is supported by a front portion of the fixed member to abut on an inner front face of the movable member at one end and abut on the pressure shaft at an other end. A spring between a back portion of the fixed member and an inner back face of the movable member presses the two members to move away from each other.

Abstract: A twin spot welding apparatus includes a fixed welder in a fixed frame on a top of which a mounting unit of a robot arm is integrally formed, a guide plate mounted on the fixed frame, an angle control plate movably installed in the guide plate, a servo actuator mounted on the fixed frame to move the angle control plate on the guide plate, and a moving welder formed so that a slope of the moving welder may be controlled by an angle control unit on the angle control plate and formed in a moving frame so that, when the servo actuator and the angle control unit are operated, movement from the fixed welder and the slope of the moving welder are controlled so that a pitch and a slope between welding points of the fixed welder and the moving welder vary.

Abstract: A welding device includes a lower tip and an upper tip, as welding tips, and pressuring members. The pressuring members are supported by a support member disposed in the upper tip. The pressuring members are displaced by the action of pressuring member displacement mechanisms and, together with the upper tip, come into contact with a metal plate arranged on the outermost part of a laminated body.

Abstract: There is provided a spot welding apparatus. The spot welding apparatus includes a pressing force actuator that causes a movable electrode to move to a pressing force applying position where the movable electrode applies a pressing force to a workpiece together with a fixed electrode, a control pressing force applying actuator that causes a receiving unit to move to a control pressing force applying position where the receiving unit is located adjacent to the fixed electrode and comes into contact with the workpiece so as to apply a control pressing force, and a welding transformer. The control pressing force applying actuator and the welding transformer are linearly aligned at a rear side of the pressing force actuator that is arranged at a front side of a support bracket.

Abstract: A weld gun in which the first weld arm is fixedly but removably connected to the weld gun body and the second weld arm includes a first arm segment, pivotally mounted at one end thereof on the gun body and pivotally connected at another end thereof to the gun actuator, and a second arm segment fixedly but removably connected atone end thereof to an intermediate portion of the first arm segment. Conversion of the gun from an X axis configuration to a Y axis configuration is achieved by removing the second arm segment from the first arm segment, removing the first weld arm from the body, rotating the second arm segment and the first weld arm through 90°, attaching the first arm to the first arm segment, and connecting the second arm segment to the body.

Abstract: A multiple welding gun system includes a plurality of welding guns, simultaneously performing welding operations, mounted to a robot arm of a welding robot and a pitch changing device as a space adjusting device disposed between the plurality of welding guns. The pitch changing device is configured to change a gun pitch so as to adjust a space between the welding guns by rotating one of the welding guns relative to other one of the welding guns to thereby move the welding guns closer to or separate from each other.

Abstract: Clamping means which may be used with soldering pliers, having a first element (18) and a second element (20) relatively displaceable by the action of a screw (10) that can be rotated about an axis (XX) by the action of a motor (M); a nut (12) cooperating with the screw (10) and which can be driven in the direction of the screw axis (XX), the screw being coupled to the first element (18); first guiding means (34L) defining linear guidance parallel to the axis (XX) of the screw to prevent rotation of the nut (12) in a first phase of displacement of the nut; and second helicoidal guiding means (34H) extending with the axis (XX) of the screw (12) and which has an thread inverted in relation to the screw thread to allow the nut (12) to rotate in the same direction of rotation as the screw (10) in a second nut displacement phase; in addition to a compensation system (46) arranged between the first element (18) and a mobile support (14) coupled to the nut (12) in order to reinitialize the position of the first elem

Abstract: An actuator assembly for a welding gun is provided that has at least three positions in the example. The actuator assembly includes separate working and retract actuators. The working actuator includes a working rod movable between first and second positions. The retract actuator includes a retract rod independently movable relative to the working rod between third and fourth positions. The retract actuator is external to and non-concentrically arranged relative to the working actuator in the example shown. Actuation of the working and retract actuators is coordinated to provide at least three positions while enabling the actuators to be changed or modified independently from one another. A latching device is configured to selectively interlock the working and retract actuators to one another automatically in response to movement the working rod from the first position to the second position.

Abstract: A positioning method of a spot welding robot, the spot welding robot having a movable electrode tip and an opposition electrode tip opposed to the movable electrode tip. The method sandwiches a work piece to be welded between the pair of electrode tips and includes driving the movable electrode tip towards the opposition electrode tip with a servo motor and stopping the movement upon contact based upon a prescribed current value. The method further includes measuring an open separation of two opposing tips between the movable electrode tip and the opposition electrode tip and moving the opposition electrode tip towards the moveable electrode tip based upon the preset value and the open separation of the two opposing tips.

Abstract: A welding robot (1) comprising a stand (2) pivotally receiving a trunk-forming portion (3) having one end (5) of an articulated arm (6) pivotally mounted thereon, the arm having an opposite end (7) provided with a clamp (8) fitted with welding electrodes, the robot including an electrode grinder (9) mounted on a portion (3) of the robot that is situated in a zone that is accessible to the clamp.

Abstract: There is provided an electric driving unit for X-type gun made up by combining a pressure application driving body with a motor, wherein the electric driving unit is attached to a fixed arm or a gun bracket utilizing a housing of the motor, thereby obtaining the electric driving unit for X-type gun capable of rendering the electric driving unit to be compact and held stably, and causing the maintenance thereof to be executed with reliability and ease.

Abstract: A drive device for a pair of welding tongs having a pair of limbs, is arranged between the adjusting ends of the limbs, located opposite to the welding electrodes, for adjusting between a welding position and a standby position. In order to reduce its length, provide continuous control and monitoring, simplify the device and reduce noise, the drive device is provided with an electric motor-driven screw-thread drive with a rotating nut and a rotating spindle which is axially displaceable between an extended and a return position, the spindle being connected to an adjusting end of the limb. The drive device can be used as a main drive for a pair of welding tongs for the positioning of the limbs, or can be used as a secondary drive, for setting of a stopping position of the pair of welding tongs.

Abstract: A system and method for performing one-sided spot welding on parts to be welded. The system uses a spot welding device that transfers electric welding current through a consumable welding spike to a localized spot on the parts to be welded. The welding spike is pressed against a surface of the parts to be welded by a weld electrode during the spot welding process. The consumable welding spike is preferably melted and absorbed into the melt pool produced by the electric welding current.

Abstract: An electrode tip holder, a welding method, and an electrode tip adjusting device. The electrode tip holder comprises a chuck body having an inner diameter hole with a first tapered inner peripheral surface diverging toward the tip thereof, a lock nut threaded with the tip male screw part of the chuck body, and a collet fitted to the inner diameter hole. The collet is axially pressed since the lock nut is threaded with the tip male screw part and reduced in diameter by the elastic deformation of a slit to hold an electrode tip fitted to the inside thereof. The chuck body comprises a coolant supply port supplying a coolant to a groove part and a coolant recovery port recovering the coolant from the groove part which are opened at positions facing the groove part.

Abstract: A positioning jig for a spot-welding electrode includes an attaching portion for temporarily attaching to a workpiece. A positioning portion of the jig is disposed in parallel to a central axis of the attaching portion and spaced from the central axis. The positioning portion has an imaginary central axis coinciding with the central axis of the attaching portion. With the attaching portion attached to that part of a workpiece surface which is to be spot welded, the electrode is set on the central axis of the attaching portion. An inclination of the electrode is corrected to make the electrode stand parallel to the positioning portion such that, even when the workpiece surface is curved, the electrode can be positioned perpendicularly to the workpiece surface part to be spot welded.

Abstract: An electrode alignment device and weld head for automated welding machines includes a base member, a gap wheel, an electrode holder and a coupling rod. The gap wheel includes a plurality of graduations, where each graduation corresponds to a predetermined electrode spacing for an automated welding process. In one embodiment, the graduations in the gap wheel comprise pairs of apertures, with a first aperture for engaging an alignment post on the base member, and a second aperture for engaging an alignment post on the electrode holder. Among the graduations, the spacing between the first and second apertures is different. As such, the electrode spacing may easily and accurately be changed by disengaging the coupling rod, rotating the gap wheel to the proper graduation, and reengaging the coupling rod.

Abstract: A weld gun includes internal, external and structural devices that dissipate heat generated at electrode tips without requiring a continuous external source coolant. The internal devices utilize heat pipes within the electrodes to transfer heat to secondary heat removal features. A heat capacity on the weld gun contacts external heat sinks to directly conduct heat away from the weld gun after a completed weld cycle. Alternatively, the heat sink, the heat pipe and the secondary heat removal features are combined structurally on the weld gun arm by forming the arm from a plurality of plates separated by an air gap.

Abstract: A pogo welding apparatus especially for spot welding metal sheets at selected locations spaced away from their edges wherein the sheets are held in a temporary assembly with the selected locations engaged and separate programmable positioners move a primary (pogo) electrode and a backup electrode sequentially against opposite sides of the selected locations to spot weld the sheets at the selected locations in sequence. Various alternative programmable positioners, including robots of varying types, may be used to carry the electrodes. A multi head back-up electrode is adapted for efficient use of the apparatus and method in difficult to reach workpiece locations.

Abstract: A weld gun having a pair of opposing arms movable relative to each other to apply pressure to a workpiece during a welding operation. The opposing arms of the weld gun can be rotatable or translatable relative to each other. The opposing arms are moved relative to each other by an inverted roller screw linear actuator. The weld gun can include an electric control for controlling the operation of the actuator. The actuator can be mounted on either of the opposing arms.

Abstract: The present invention provides a fixing structure for a welding electrode and a welding head which enable improvement of durability of a welding electrode, improvement of work efficiency in welding, and reduction of time required for welding and also which make it possible to execute welding for a long time with high reliability. In this fixing structure, a fixed section of a welding electrode is inserted via a thermally conductive material into an inserting section of a fixing base and a peripheral surface of the fixed section of the welding electrode is uniformly contacted to the fixing base to fix the welding electrode to the fixing base.

Abstract: The welding gun includes an electrically driven welding clamp comprising a fixed indexed arm and a mobile arm, respectively provided with an electrode, and a device for indexing and de-indexing locking and releasing the clamp movement relative to the welding plane. The device for indexing and de-indexing includes a mechanical device arranged to ensure the locking and the releasing of the clamp movement, while the clamp is opening/closing, by the action of an electrical device controlling the opening and closing of the clamp.

Abstract: The present invention relates to an improved resistance weld-based gun assembly for use in an electric welding system without a need for plant-provided air and water-cooling circulation systems. In one aspect of the invention, a resistance-based force controller measures the resistance of a secondary circuit of the weld gun, the combined resistance of the secondary circuit in parallel with the circuit formed by the workpieces and opposing electrodes when sandwiched between the electrodes, and calculates the resistance of the workpieces. The measured resistance is compared to a predetermined resistance and the sandwiching force of the electrodes incrementally adjusted until the resistance of the workpieces is acceptable. The invention also relates to a closed loop coolant system having a coolant line, a coolant contained within the coolant line, a heat exchanger, and a mechanical coolant pump. One possible pump comprises an elastic bladder dependent upon the state change of the coolant.

Abstract: Since components constituting a driving unit for pressure application shaft are integrally assembled with one another, and the driving unit for pressure application shaft is integrally fixed to a housing body, the precious driving unit for pressure application shaft can be obtained with ease, and consequently, it is possible to provide the precious driving unit for pressure application shaft in a welding apparatus at low cost.