Filament Layer Patents (Class 220/589)
  • Patent number: 11719386
    Abstract: An organic composite gas storage tank 100 comprises a hollow central portion 106 which is substantially cylindrical and formed integrally with first and second end portions 102, 104, and which defines a longitudinal tank axis 301. The first end portion comprises a hollow truncated conical region which meets the hollow central portion at a first end thereof, the outer and inner radii of the hollow truncated conical region decreasing in a direction along the longitudinal tank axis away from the hollow central portion. An organic fibre winding 107 extends at least between axial positions which coincide with the hollow truncated conical region of the first end portion and the hollow central portion respectively. The first end portion has a higher axial strength than that achievable for hemispherical end portion of a tank of the prior art.
    Type: Grant
    Filed: October 11, 2021
    Date of Patent: August 8, 2023
    Assignee: ROLLS-ROYCE PLC
    Inventor: Eric W Dean
  • Patent number: 11427939
    Abstract: A FRP tubular body includes a tubular fiber structure formed by winding a reinforced fiber sheet made of fabric. The reinforced fiber sheet includes first reinforced fiber bundles arranged such that a yarn main axis direction extends in a circumferential direction of the fiber structure and second reinforced fiber bundles arranged such that a yarn main axis direction extends in an axial direction of the fiber structure. The reinforced fiber sheet includes a starting end, a finishing end, and a general portion located between the starting end and the finishing end. The general portion includes the first reinforced fiber bundles and the second reinforced fiber bundles. At least one of the starting end or the finishing end is a decreased portion that is smaller than the general portion in an amount of reinforced fibers per unit length in the circumferential direction of the fiber structure.
    Type: Grant
    Filed: July 17, 2019
    Date of Patent: August 30, 2022
    Assignee: KABUSHIKI KAISHA TOYOTA JIDOSHOKKI
    Inventors: Ryuta Kamiya, Hayato Fukui
  • Patent number: 11262024
    Abstract: A high pressure tank includes: a supplying/discharging hole; and a cap having formed therein a cap-side path which is a part of a flow path. A repelling coating interposes between a liner-side end surface facing a resin-made liner, of a flange section configuring the cap, or a flange section-facing outer surface facing the flange section, of the liner. The repelling coating is formed of a material that repels a matrix resin of a fiber-reinforced resin configuring a reinforced layer.
    Type: Grant
    Filed: February 19, 2019
    Date of Patent: March 1, 2022
    Assignee: HONDA MOTOR CO., LTD.
    Inventors: Toshihiko Kanezaki, Yusuke Ishikawa
  • Patent number: 11262023
    Abstract: Provided is a pressure-resistant container that allows a time required for winding a fiber-reinforced member on both a tubular barrel portion and dome portions of a container body to be shortened. A pressure-resistant container includes: a container body having a tubular barrel portion, and dome portions that are provided integrally on both end portions, respectively, in an axial direction, of the tubular barrel portion; and a fiber-reinforced member that covers an outer surface of the container body. The fiber-reinforced member includes a first fiber sheet that is formed from fibers oriented in one direction, and that has a fiber direction in which the fibers extend such that the fiber direction is tilted relative to the axial direction of the container body at such an angle as to cover both the dome portions, on both sides in the axial direction, of the container body.
    Type: Grant
    Filed: May 16, 2018
    Date of Patent: March 1, 2022
    Assignee: TOYODA GOSEI CO., LTD.
    Inventors: Takaaki Yokoi, Kosuke Kusaba, Shinichi Takeda
  • Patent number: 11092285
    Abstract: A method and apparatus to hold pressurized gas is disclosed. Shell halves having opposing apertures with inserted tubes are combined to create an enclosed pressure vessel. Strands of Kevlar fiber and strands of carbon fiber cover the shell by wrapping the shell through the tubes. Resin coats the wrapped strands and fills the tubes. Pressurized gas is injected and retrieved from the pressure vessel.
    Type: Grant
    Filed: September 17, 2019
    Date of Patent: August 17, 2021
    Assignee: GENESIS IO, LLC
    Inventor: Andrew Jay Blair
  • Patent number: 11073240
    Abstract: A pressure vessel has an interior chamber and includes an outer shell, a boss, and an internal liner disposed within the outer shell. The boss includes a port extending between the interior chamber and an exterior of the pressure vessel; and an annular flange extending radially from the port and having an exterior surface and an interior surface. The liner includes an exterior portion adjacent the exterior surface of the flange; an interior portion adjacent the interior surface of the flange; and a vent in the interior portion. A method for forming a pressure vessel includes mounting a boss on a mandrel, flowing a non-metallic polymer around a flange of the boss to form an internal liner of the pressure vessel, forming a vent in an interior portion of the liner; and forming an outer shell surrounding the liner and at least a portion of the flange of the boss.
    Type: Grant
    Filed: January 29, 2020
    Date of Patent: July 27, 2021
    Assignee: HEXAGON TECHNOLOGY AS
    Inventor: David Neil Morgan
  • Patent number: 11067227
    Abstract: An aircraft water tank includes a conical surface of a skirt portion and a conical surface of an inner liner attached together using an adhesive, with an identical adhesive used in forming a fiber-reinforced resin layer on the inner liner via a filament winding method. When attaching with the adhesive, the adhesive is expelled at the outer circumferential edge of the skirt portion from between the conical surface of the skirt portion and the conical surface of the inner liner. Reinforcement fibers are applied on top of the protruding adhesive, and the adhesive impregnates into the reinforcement fibers. The protruding adhesive and the reinforcement fibers form a reinforcing member which connects a uniform stress surface of the skirt portion to a uniform stress surface of the inner liner located radially outward of the skirt portion.
    Type: Grant
    Filed: September 6, 2017
    Date of Patent: July 20, 2021
    Inventors: Hayato Kato, Takahiro Ozawa
  • Patent number: 10948129
    Abstract: A high pressure tank includes: a liner made of a resin; a reinforced layer covering an outer surface of the liner; and a cap having formed therein a supplying/discharging hole for supplying/discharging a fluid to/from the liner. This cap includes: a flange section interposing between the liner and the reinforced layer; and an exposed section exposed from the reinforced layer. Furthermore, in this high pressure tank, a protective member is arranged between the flange section and the reinforced layer.
    Type: Grant
    Filed: February 19, 2019
    Date of Patent: March 16, 2021
    Assignee: HONDA MOTOR CO., LTD.
    Inventors: Toshihiko Kanezaki, Yusuke Ishikawa
  • Patent number: 10845004
    Abstract: An end of a shell forming a high-pressure container is opened to form an opening. A cap is disposed partially inside the opening to close the opening. A shell reinforcing layer having a first reinforcing layer that is made of a first fiber-reinforced resin having a fiber direction oriented in a circumferential direction, and a second reinforcing layer that is integrated with the first reinforcing layer and made of a second fiber-reinforced resin having a fiber direction oriented in an axial direction, is wrapped in layers around an outer circumferential surface of the shell. The second reinforcing layer is placed over a region of the first reinforcing layer.
    Type: Grant
    Filed: July 27, 2018
    Date of Patent: November 24, 2020
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Osamu Sawai, Yuki Kai, Keisuke Hori
  • Patent number: 10591113
    Abstract: A pressure vessel comprising: a liner made from a composite material including a resin section made from resin and a metallic section made from metal, the liner forming internal space for storage of a fluid; and a metallic ferrule attached to an end portion of the liner and including a part exposed to the outside, wherein the metallic section includes a first part contacting the ferrule and a second part exposed in the internal space.
    Type: Grant
    Filed: December 27, 2017
    Date of Patent: March 17, 2020
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventor: Hirokazu Otsubo
  • Patent number: 10456994
    Abstract: A composite container is provided where FRP layers are formed by winding FRP around a metal liner so that the dome sections are reinforced while limiting an increase in the weight. The FRP layers include a hoop layer that covers the entirety of the cylindrical section in hoop winding, and dome section reinforcing layers that also cover as least the portions of the cylindrical section near the dome sections. In the dome section reinforcing layers, FRP are wound in helical form in such a manner that the orientation angle of the FRP over the cylindrical section relative to the direction of the axis of the liner continuously changes towards the center of the cylindrical section, and thus, the weight of FRP near the center of the cylindrical section is reduced.
    Type: Grant
    Filed: June 17, 2016
    Date of Patent: October 29, 2019
    Assignee: SAMTECH CORPORATION
    Inventors: Hideaki Nishiwaki, Senta Tojo, Junzo Suzuki, Makoto Sanada
  • Patent number: 10180210
    Abstract: A boss for a pressure vessel has a flange. The flange includes an interior keyway having an inner sidewall and a plurality of bores disposed on the inner sidewall. A pressure vessel includes a main body section and an end section. The end section includes a boss and the boss includes a flange. The flange includes an interior keyway having an inner sidewall and a plurality of bores disposed on the inner sidewall. In another aspect, a pressure vessel includes an outer shell, and inner liner and a boss including a flange with an exterior side and an interior side. The liner is mechanically integrated with the flange via a plurality of anchors, each anchor contacting the flange only on the interior side. A method of forming a pressure vessel includes providing a boss having a flange. The flange has an interior keyway having an inner sidewall and a plurality of bores disposed on the inner sidewall.
    Type: Grant
    Filed: April 4, 2017
    Date of Patent: January 15, 2019
    Assignee: Hexagon Technology AS
    Inventors: Norman L. Newhouse, Dale B. Tiller
  • Patent number: 9890902
    Abstract: A high-pressure gas tank includes a seal member that covers an opening recess from a surface of a liner on an outer side of an inner circumferential wall of a mouthpiece placing portion to a surface of a mouthpiece flange on a center side of a flange outer peripheral edge. The flange outer peripheral edge and the inner circumferential wall of the mouthpiece placing portion satisfy Dt>(Sm/Xgs)ยท100. Dt denotes a width of an opening of the opening recess and is defined as a distance between a flange outer peripheral edge-side end and an inner circumferential wall-side end of an opening of the opening recess. Sm denotes a maximum tolerance of a relative positional misalignment between the inner circumferential wall of the mouthpiece placing portion and an outer circumferential end of the flange outer peripheral edge. Xgs [%] denotes a breaking elongation of the seal member.
    Type: Grant
    Filed: April 23, 2015
    Date of Patent: February 13, 2018
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventor: Akira Tanabe
  • Patent number: 9644790
    Abstract: A boss for a pressure vessel has a flange. The flange includes an interior keyway having an inner sidewall and a plurality of bores disposed on the inner sidewall. A pressure vessel includes a main body section and an end section. The end section includes a boss and the boss includes a flange. The flange includes an interior keyway having an inner sidewall and a plurality of bores disposed on the inner sidewall. In another aspect, a pressure vessel includes an outer shell, and inner liner and a boss including a flange with an exterior side and an interior side. The liner is mechanically integrated with the flange via a plurality of anchors, each anchor contacting the flange only on the interior side. A method of forming a pressure vessel includes providing a boss having a flange. The flange has an interior keyway having an inner sidewall and a plurality of bores disposed on the inner sidewall.
    Type: Grant
    Filed: August 7, 2015
    Date of Patent: May 9, 2017
    Assignee: HEXAGON TECHNOLOGY AS
    Inventors: Norman L. Newhouse, Dale B. Tiller
  • Patent number: 9631774
    Abstract: A single use bag for storing a material. The single use bag includes a two layers of which one of the two layers is in contact with the material container within the bag. The layer which is in contact with the material contained within the bag is an active layer. The active layer may be made active by incorporating a scavenger into the layer. At least one layer of the single use bag may include a fluoropolymer.
    Type: Grant
    Filed: June 4, 2015
    Date of Patent: April 25, 2017
    Assignee: Entegris, Inc.
    Inventors: Glenn Tom, Lawrence H. Dubois
  • Patent number: 9511663
    Abstract: A fuel tank for use with hydrogen carrier fuels. The fuel tank includes a self-supporting shell having an inward facing surface and an outward facing surface. A fluid-tight inner layer is disposed adjacent the inward facing surface and a fluid-tight outer layer is disposed adjacent the outward facing surface. A vent extends through the fluid-tight inner layer, the fluid-tight outer layer, and the self-supporting shell. The fuel tank can also include a gas collection canister connected to the vent.
    Type: Grant
    Filed: June 5, 2015
    Date of Patent: December 6, 2016
    Assignee: McAlister Technologies, LLC
    Inventor: Roy Edward McAlister
  • Patent number: 9285078
    Abstract: A gas cylinder for the storage of compressed gas includes a shut-off valve in engagement with a mouth of the cylinder; an external pressure sensor device for sensing pressure in the cylinder, the pressure sensor device being in continuous communication with the interior of the cylinder; a temperature sensor device for sensing temperature of the gas in the cylinder, the temperature sensor device being in thermal communication with the interior of the cylinder; a programmable computing device for calculating information from the temperature and pressure signals concerning the amount of contents in the cylinder; and a display screen operatively associated with the programmable computing device for displaying said information.
    Type: Grant
    Filed: December 16, 2010
    Date of Patent: March 15, 2016
    Assignee: Linde Aktiengesellschaft
    Inventors: Adrienne Liebenberg, Simone Trautz
  • Publication number: 20150128844
    Abstract: The present invention relates to a pressure vessel for containing or transporting pressurized gas. More particularly it relates to such vessels for containing or transporting compressed natural gas. The present invention also relates to a method of storing or transporting gas onshore or offshore. Moreover, the present invention relates to a vehicle for transporting gas, in particular compressed natural gas.
    Type: Application
    Filed: December 5, 2011
    Publication date: May 14, 2015
    Applicant: Blue Wave Co S.A.
    Inventors: Francesco Nettis, Vanni Neri Tomaselli
  • Publication number: 20150108145
    Abstract: This invention is directed to pressure vessels in which the strength necessary to withstand the pressure exerted by a contained fluid under intended operating pressures is provided by a dry filamentous over-wrap.
    Type: Application
    Filed: December 5, 2011
    Publication date: April 23, 2015
    Inventors: Francesco Nettis, Brian E. Spencer, Zachary B. Spencer
  • Patent number: 8967418
    Abstract: A process for manufacturing a fuel tank including a thermoplastic wall and a fibrous reinforcement on at least one portion of its outer surface, according to which: a molten thermoplastic parison is molded in a mold and is left to cool in order to obtain a wall of the tank; a fibrous reinforcement is chosen that includes a thermoplastic similar to or compatible with that of the wall of the tank and the reinforcement is heated so as to soften or even melt the thermoplastic of the reinforcement; and the reinforcement is applied to an outer surface of the tank by exerting a force that makes it possible to weld the reinforcement and the outer surface.
    Type: Grant
    Filed: March 7, 2011
    Date of Patent: March 3, 2015
    Assignee: Inergy Automotive Systems Research S.A.
    Inventors: Philippe Martin, Serge Dupont, Bjorn Criel
  • Publication number: 20140299610
    Abstract: A boss (1) for a composite pressure container for fluids is disclosed, in which the radial thickness of a lip (23) of the boss arranged between the coupling or valve member (5) and an imbedded member (2) is especially adapted to the intended pressure inside the container.
    Type: Application
    Filed: June 27, 2012
    Publication date: October 9, 2014
    Inventors: Rune Ulekleiv, Per Vidar Hamnvik
  • Patent number: 8844760
    Abstract: A vessel for storing pressurized gas. The storage vessel may be manufactured in a variety of predetermined shapes. Plural frame members are interconnected with each other, collectively forming a lattice frame. A network of internal supports is disposed within the interior of the lattice frame, the internal supports being made of a carbon-reinforced composite material. The storage vessel has an outer shell made up of layers of carbon-reinforced composite material sheets enveloping the exterior of the lattice frame.
    Type: Grant
    Filed: March 8, 2013
    Date of Patent: September 30, 2014
    Assignee: CNG Storage Solutions, LLC
    Inventor: Hugh L. Horstman
  • Publication number: 20140239001
    Abstract: A boss (1) for a composite pressure container for fluids is disclosed. The structure of the boss comprises depressurisation means securing that internal pressure built up inside the boss is avoided.
    Type: Application
    Filed: June 27, 2012
    Publication date: August 28, 2014
    Inventors: Rune Ulekleiv, Per Vidar Hamnvik
  • Patent number: 8794478
    Abstract: The present invention provides a method for producing a pressure tank for holding a pressurized fluid, comprising the steps of providing a shaped body; arranging one or more elements of a textile sheet material of reinforcing fibers on the shaped body; impregnating the reinforcing fibers, before or after the arrangement of the element or elements on the shaped body, with a thermosetting or thermoplastic resin; and curing the resin to form a composite fiber material surrounding the shaped body. The invention also provides a pressure tank for holding a pressurized fluid, comprising a hollow body which defines a storage space for the fluid, and a composite fiber material surrounding the hollow body which comprises one or more elements of a textile sheet material. The invention further provides a pressure tank group comprising a plurality of such pressure tanks.
    Type: Grant
    Filed: April 25, 2012
    Date of Patent: August 5, 2014
    Assignee: Deutsches Zentrum fรผr Luft- und Raumfahrt e.V.
    Inventors: Philipp Strassburger, Sivakumara Kannappan Krishnamoorthy, Michael Kriescher, Gรผnther Erdl
  • Patent number: 8783504
    Abstract: A pressure vessel for storing a fluid, comprises an outer jacket applied to a plastic core container, the outer jacket comprising a first fibre-reinforced reinforcing device with one or several wound layers comprising first fibres that are embedded in a first matrix material, a second fibre-reinforced reinforcing device formed on the outside of the first device and with one or several wound layers comprising second fibres that are embedded in a second matrix material, and an impact-absorbing thickening of the outer jacket in a polar cap region of the plastic core container. The thickening is formed in that one or several wound layers that are thickened in the polar region are formed in at least one of the reinforcing devices with a face opening that is larger than a face opening of other non-thickened wound layers in at least one of the reinforcing devices.
    Type: Grant
    Filed: June 17, 2011
    Date of Patent: July 22, 2014
    Assignee: XPERION GmbH
    Inventors: Michael Kleschinski, Dietmar Mรผller
  • Patent number: 8740009
    Abstract: A tank that includes layers of fiber reinforced plastics (FRP) formed by alternately winding hoop and helical bundles of fiber over its outer surface. The winding produces stepped portions, i.e. unevenness, in a helical layer positioned as the innermost layer. Such unevenness affects an outer layer (especially a hoop layer) directly adjacent to the innermost helical layer and lowers fatigue strength of the adjacent outer layer. In order to prevent this fatigue strength decrease, the bundle of fiber used for the innermost helical layer has a smaller sectional area than the bundles used for the outer layers. Consequently, decreasing the sectional area of the innermost helical bundle decreases the stepped portions, which, in turn, decreases the transfer of unevenness to the outer layer (especially a hoop layer) directly adjacent to the helical layer. As a result, fatigue strength of the adjacent outer layer (especially a hoop layer) increases.
    Type: Grant
    Filed: April 10, 2009
    Date of Patent: June 3, 2014
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventors: Riki Otsuka, Motohiro Mizuno, Hirokazu Otsubo, Shinichi Nomura
  • Patent number: 8727174
    Abstract: A tank which optimizes a laminating configuration of hoop layers and helical layers to enhance an efficiency of strength development by wound fibers, and a manufacturing method of the tank. The tank includes a liner, and an FRP layer constituted of an axial fiber layer formed by winding fibers around the outer periphery of the liner at a winding angle in a range exceeding 0ยฐ and less than 30ยฐ with respect to a tank axis in the center of the tank and a peripheral fiber layer formed by winding the fibers around the outer periphery of the liner at a winding angle in a range of 30ยฐ or more and less than 90ยฐ with respect to the tank axis, and folded fiber ends of the peripheral fiber layer in a tank axial direction draw a track.
    Type: Grant
    Filed: April 10, 2009
    Date of Patent: May 20, 2014
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventor: Hirokazu Otsubo
  • Patent number: 8668108
    Abstract: A pressure vessel has a composite shell; a boss defining a port in the composite shell and having a neck; and an interface element disposed between the composite shell and the boss. The interface element is neither bonded to the composite shell nor to the boss, thereby allowing for movement between the interface element and the composite shell and allowing for movement between the interface element and the boss. The interface element further includes a neck disposed adjacent the neck of the boss.
    Type: Grant
    Filed: February 18, 2010
    Date of Patent: March 11, 2014
    Inventors: Brian Yeggy, Ken Halvorsen, Robert Bruce
  • Publication number: 20130277376
    Abstract: A pressure vessel (1) is described comprising an inner fibre-wound pressure vessel (5), a jacket (3), a lid (17) and a wheel base (9). The wheel base (9) comprises a main body (11) having an open end for receiving the base of the jacket (3); a releasable catch (85) operable to attach the main body (11) of the wheel base (9) to a casing (3) mounted on the main body (11) of the wheel base (9) when the base (76) of jacket (3) is inserted into the open end of the wheel base (9); and wheels rotatably (13) attached to the main body (11) of the wheel base (9). When the jacket (3) is mounted to the wheel base (9), the casing (5) and the wheel base (9) are operable to be transferred between locations using the lid (17) and the wheels (13).
    Type: Application
    Filed: September 20, 2010
    Publication date: October 24, 2013
    Inventors: Adrienne Liebenberg, Simone Trautz, Carlos Alberto Ferreira Aguiar Pinto
  • Patent number: 8550286
    Abstract: The aim of the invention is to increase the strength and reliability of a high-pressure container. To achieve this, the high-pressure container comprises a thin-walled, closed, sealed, metal cylindrical liner (1) with at least one neck and at least one outer reinforcement jacket (2) consisting of a composite material that is formed from at least one group of layers of high modulus fiber of a reinforcement material, said fibers being aligned spirally and in an annular direction in relation to the cylindrical liner (1) and having previously determined linear arrangement densities. One layer of fibers of the spiral reinforcement (4) is positioned above a layer of fibers of the annular reinforcement (3).
    Type: Grant
    Filed: August 26, 2009
    Date of Patent: October 8, 2013
    Assignee: Armotech S.R.O.
    Inventors: Sergey V. Lukiyanets, Nikolay G. Moroz
  • Patent number: 8517206
    Abstract: Disclosed herein is a composite pressure vessel with a liner having a polar boss and a blind boss a shell is formed around the liner via one or more filament wrappings continuously disposed around at least a substantial portion of the liner assembly combined the liner and filament wrapping have a support profile. To reduce susceptible to rupture a locally disposed filament fiber is added.
    Type: Grant
    Filed: May 19, 2009
    Date of Patent: August 27, 2013
    Assignee: Quantum Fuel Systems Technologies Worldwide Inc.
    Inventor: Qiang Liu
  • Publication number: 20130206778
    Abstract: The technical result of the invention is that the proposed cylinder construction provides high performance at any given level of cyclic high-pressure and torsional loading with minimum weight and manufacturing cost.
    Type: Application
    Filed: February 1, 2010
    Publication date: August 15, 2013
    Inventors: Sergei Vladimirovich Lukyanets, Nikolai Grigorievich Moroz, Igor Konstantinovich Lebedev
  • Patent number: 8308017
    Abstract: A pressure vessel is provided including a liner forming a cavity and having an inner surface and an outer surface, and a composite wrap including a plurality of composite layers disposed adjacent to the outer surface. The composite wrap has a desired strain modulus gradient across a thickness of the composite wrap. Also provided is a method for producing the pressure vessel.
    Type: Grant
    Filed: February 22, 2007
    Date of Patent: November 13, 2012
    Assignee: GM Global Technology Operations LLC
    Inventor: Harald Schlag
  • Publication number: 20120234840
    Abstract: The present invention provides a method for producing a pressure tank for holding a pressurized fluid, comprising the steps of providing a shaped body; arranging one or more elements of a textile sheet material of reinforcing fibers on the shaped body; impregnating the reinforcing fibers, before or after the arrangement of the element or elements on the shaped body, with a thermosetting or thermoplastic resin; and curing the resin to form a composite fiber material surrounding the shaped body. The invention also provides a pressure tank for holding a pressurized fluid, comprising a hollow body which defines a storage space for the fluid, and a composite fiber material surrounding the hollow body which comprises one or more elements of a textile sheet material. The invention further provides a pressure tank group comprising a plurality of such pressure tanks.
    Type: Application
    Filed: April 25, 2012
    Publication date: September 20, 2012
    Inventors: Phillip Strassburger, Sivakumara Kannappan Krishnamoorthy, Michael Kriescher, Gรผnther Erdl
  • Patent number: 8172108
    Abstract: A gas tank is provided which can ensure high gas barrier properties even with respect to a gas having a small molecular size, for example, a hydrogen gas. In a high-pressure gas tank comprising a resin liner inside an FRP layer, an oxide layer is formed on the inner surface of the resin liner. When a reinforcing fiber is wound around the outer surface of the resin liner by a filament winding process, air is beforehand enclosed inside the resin liner. Next, when the reinforcing fiber is thermally cured to form the FRP layer, the inner surface of the resin liner is thermally oxidized to form the oxide layer.
    Type: Grant
    Filed: June 2, 2009
    Date of Patent: May 8, 2012
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventors: Sakuma Emori, Daiki Shinohe
  • Patent number: 8147595
    Abstract: There is provided a membrane material for a gas holder having abrasion resistance and flex resistance usable as a gas holder, in addition to strength of a base fabric, and having high gas barrier properties. A membrane material for a gas holder, which is used in a gas holder for storing or recovering gas, includes at least 4 layers of a protective layer, a base fabric layer, a gas barrier layer and a protective layer laminated in this order.
    Type: Grant
    Filed: June 11, 2007
    Date of Patent: April 3, 2012
    Assignees: Teijin Fibers Limited, Skypia Co., Ltd.
    Inventors: Satoshi Nagase, Hiroyuki Mori, Mikio Kusaka, Yasuo Motoishi
  • Publication number: 20120037641
    Abstract: A pressure vessel has a composite shell; a boss defining a port in the composite shell and having a neck; and an interface element disposed between the composite shell and the boss. The interface element is neither bonded to the composite shell nor to the boss, thereby allowing for movement between the interface element and the composite shell and allowing for movement between the interface element and the boss. The interface element further includes a neck disposed adjacent the neck of the boss.
    Type: Application
    Filed: February 18, 2010
    Publication date: February 16, 2012
    Applicant: HEXAGON TECHNOLOGY AS
    Inventors: Robert Bruce, Brian Yeggy, Ken Halvorsen
  • Patent number: 8074826
    Abstract: A linerless tank structure has a body that defines an enclosed interior volume. The body has a cylindrical section having an axis of symmetry and a dome section coupled with the cylindrical section. The construction of the pressure vessel includes multiple fiber plies. At least one of the fiber plies is a helical ply having fibers traversing the dome helically about the axis of symmetry. At least a second of the fiber plies is a braided or woven ply.
    Type: Grant
    Filed: June 24, 2008
    Date of Patent: December 13, 2011
    Assignee: Composite Technology Development, Inc.
    Inventors: John Cronin, Kaushik Mallick, Mark Lake, Mark Warner, Naseem Munshi
  • Publication number: 20110240655
    Abstract: A pressure vessel is disclosed, the pressure vessel having an outer shell, an inner shell, and a temperature regulating device, the temperature regulating device adapted to regulate the temperature of a fluid stored in the inner shell during operation of the pressure vessel and to minimize curing time during manufacture of the pressure vessel.
    Type: Application
    Filed: April 1, 2010
    Publication date: October 6, 2011
    Applicant: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
    Inventors: Markus Lindner, Ludger Strack
  • Patent number: 7896190
    Abstract: Compositions including a base resin, a reinforcement and a modifier including a block copolymer for producing vesicles, spherical and/or cylindrical micelles and composites made therefrom.
    Type: Grant
    Filed: June 18, 2007
    Date of Patent: March 1, 2011
    Assignee: GM Global Technology Operations LLC
    Inventors: Elisabeth J. Berger, John N. Owens
  • Publication number: 20110042386
    Abstract: A pressure vessel for propellants, an explosion preventing method of the same, and a manufacturing method of the same are disclosed. The pressure vessel for propellants comprises a body provided with a cylindrical portion between a forward dome and an aft dome, and has an inner space where propellants are arranged. The pressure vessel also includes an insulation layer disposed on an inner wall of the body and configured to insulate the body from the inner space when the propellants are ignited; and a nozzle mounted at the aft dome and through which combustion material from the propellants is exhausted out. The body comprises a first hybrid fiber layer which forms the cylindrical portion, the forward dome, and the aft dome, and has a mechanical property lowered at a temperature more than a specific temperature such that the forward dome and the aft dome collapse by an inner pressure when the propellants are abnormally combusted.
    Type: Application
    Filed: January 20, 2010
    Publication date: February 24, 2011
    Applicant: AGENCY FOR DEFENSE DEVELOPMENT
    Inventors: Byeong-Yeol Park, Yung-Ju Yun, Sang-Ki Chung
  • Publication number: 20100294776
    Abstract: A composite pressure vessel, comprising: a liner assembly, further comprising: a liner; at least one of a polar boss and a blind boss; and a shell, further comprising: at least one layer of a filament wrap continuously disposed around at least a substantial portion of the liner assembly, wherein the liner assembly and the filament wrap combined have a non-homogenous support profile; and at least one fiber segment locally disposed on an area of the liner assembly and the at least one layer of a filament wrap that may be more susceptible to rupture than other areas of the liner assembly, according to the non-homogenous support profile. Complementary pairs of fiber segments and/or hoops may be configured to address a non-homogenous stress distribution profile of the composite pressure vessel.
    Type: Application
    Filed: May 19, 2009
    Publication date: November 25, 2010
    Inventor: Qiang Liu
  • Publication number: 20100237081
    Abstract: Disclosed is a vessel including an outer shell and an inner shell, the inner shell having spaced apart concave recesses formed therein to facilitate a thermal expansion and contraction of the inner shell to militate against failure thereof.
    Type: Application
    Filed: June 1, 2010
    Publication date: September 23, 2010
    Applicant: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
    Inventor: Markus Lindner
  • Patent number: 7757883
    Abstract: A method of making a cylindrical pressure vessel (11) with a large diameter port in its sidewall includes the step of providing a mandrel (23) of desired diameter and filament winding upon the same. After winding one overall innermost layer, an annular reinforcement belt (16) is helically wound atop a defined region using a band (60) of resin impregnated parallel strands (39) under tension. The annular belt (16) is then itself helically overwound with the resin impregnated parallel strands of filamentary material under tension to provide two complete outer layers. After curing and removal from the mandrel (23) at least one aperture (71) is cut in the sidewall within the reinforcement belt (16) and a side port fitting (75) is installed in the aperture (71).
    Type: Grant
    Filed: April 7, 2006
    Date of Patent: July 20, 2010
    Assignee: Bekaert Progressive Composites, LLC
    Inventors: Terry E. Gilbertson, Linda S. Gilbertson, Ricardo R. Torres
  • Patent number: 7743940
    Abstract: A container for cryogenic liquids comprises an inner container and an outer container which are positioned with respect to each other and are thermally decoupled from each other by a vacuum insulation layer. In order, with the lowest possible weight and lowest possible costs in series production, to achieve the best possible heat insulation, the inner container and the outer container are in each case composed of prepared fiber-reinforced elements which are in each case wrapped up together with a filament and are thereby connected to one another, and supports which are also composed of a fiber-reinforced plastic are provided on the inner container for the relative positioning of the inner container with respect to the outer container.
    Type: Grant
    Filed: February 18, 2004
    Date of Patent: June 29, 2010
    Assignee: Magna Steyr Fahrezeugtechnik AG & Co. KG
    Inventor: Klaus Brunnhofer
  • Patent number: 7641949
    Abstract: A composite overwrapped pressure vessel is provided which includes a composite overwrapping material including fibers disposed in a resin matrix. At least first and second kinds of fibers are used. These fibers typically have characteristics of high strength and high toughness to provide impact resistance with increased pressure handling capability and low weight. The fibers are applied to form a pressure vessel using wrapping or winding techniques with winding angles varied for specific performance characteristics. The fibers of different kinds are dispersed in a single layer of winding or wound in distinct separate layers. Layers of fabric comprised of such fibers are interspersed between windings for added strength or impact resistance. The weight percentages of the high toughness and high strength materials are varied to provide specified impact resistance characteristics. The resin matrix is formed with prepregnated fibers or through wet winding. The vessels are formed with or without liners.
    Type: Grant
    Filed: May 20, 2004
    Date of Patent: January 5, 2010
    Assignee: The United States of America as represented by the Administrator of the National Aeronautics and Space Administration
    Inventors: Thomas K. DeLay, James E. Patterson, Michael A. Olson
  • Publication number: 20090308874
    Abstract: A pressure vessel for storage of a pressurized fluid is provided. The pressure vessel includes a composite layer having an outer surface and an inner surface. The inner surface defines an internal cavity. The pressure vessel further includes at least one pressure relief device in fluid communication with the internal cavity. At least one thermally conductive element is continuously wound on the outer surface of the composite layer and adapted to carry load and transport heat from a heat source adjacent the composite layer to the at least one pressure relief device. A method for producing the pressure vessel is also provided.
    Type: Application
    Filed: June 13, 2008
    Publication date: December 17, 2009
    Inventors: Markus Lindner, Wolfgang Oelerich, Michael Herrmann
  • Publication number: 20090236349
    Abstract: Pressure vessel for a pressurized medium which is capable of flow, providing a first reinforcement composed of fibers which are applied as a winding and which are embedded in synthetic resin, wherein in addition to the first reinforcement, a second reinforcement is provided, wherein said second reinforcement has an elongation at fracture which is lower than that of the first reinforcement, wherein the first reinforcement, considered alone, is sufficient to entirely absorb the forces resulting from the pressure of the medium in the pressure vessel, and wherein means are provided which are suitable for indicating a fracture of the second reinforcement.
    Type: Application
    Filed: July 16, 2007
    Publication date: September 24, 2009
    Applicant: XPERION GMBH
    Inventors: Dietmar Mueller, Udo Burkheiser
  • Publication number: 20090200319
    Abstract: A metallic liner for a composite reinforced high pressure gas cylinder is composed of a seamless metal tube contoured with a top dome and bottom dome. The liner is further composed of a seamless top metal end cap having a mating shape of the top dome and a seamless bottom metal end cap having a mating shape of the bottom dome. Alternatively, an extruded cup is shaped to a dome at the open end and one or two seamless metal end caps are used. In the method of manufacturing, the top and bottom ends of the metal tube are contoured, the end caps are produced, and one or two end caps are attached to the ends of the tube.
    Type: Application
    Filed: February 8, 2008
    Publication date: August 13, 2009
    Inventor: Gopala Krishna Vinjamuri
  • Patent number: 7556847
    Abstract: The present invention relates to an underground reservoir for storing liquid products comprising an inner or main reservoir made from a material having known strength characteristics, such as a carbon steel typically used in the industry, and an outer or secondary reservoir comprising a coating, said coating comprising an iinner layer made from an impervious paper and an outer polyurethane-based layer. The present invention also relates to a process for manufacturing said reservoir.
    Type: Grant
    Filed: November 30, 2006
    Date of Patent: July 7, 2009
    Assignee: Edson Goncalves
    Inventor: David Seneor