Filament Layer Patents (Class 220/589)
  • Publication number: 20090152278
    Abstract: Disclosed is a vessel including an outer shell and an inner shell, the inner shell having spaced apart indentations formed therein to facilitate a thermal expansion and contraction of the inner shell to militate against failure thereof.
    Type: Application
    Filed: December 14, 2007
    Publication date: June 18, 2009
    Inventor: Markus Lindner
  • Patent number: 7413098
    Abstract: To provide a fiber reinforced resin sleeve that is superior in mechanical strength in low cost and easily without enlarging the sleeve and increasing the weight of the sleeve, a method for manufacturing an internal pressure container in which both end portions of a fiber reinforced resin sleeve 1 formed by continuously winding a fiber in a filament winding method with both ends having larger diameters are closed by closure lids 2, and the closure lids 2 are supported by retainer rings 3 coupled to the sleeve 1, comprising the following steps of: continuously winding the fiber, impregnated with the resin, on a mandrel substantially in a perpendicular direction to an axial direction of the mandrel to form a first layer F; setting the first layer F so that a distal end is located in a position at a predetermined position L from an end of the sleeve 1 and a proximal end is located in a position inside of the closure lid 2 and the retainer ring 3; subsequently continuously winding the fiber on the first layer F at
    Type: Grant
    Filed: June 3, 2005
    Date of Patent: August 19, 2008
    Assignee: Arisawa Mfg. Co., Ltd.
    Inventors: Yoshihiko Sugano, Yuichi Kawai, Hiroshi Tanaka
  • Publication number: 20080121643
    Abstract: Enhanced containment, capture, transfer, and storage of hydrogen gas in sealed enclosures is achieved using multi-layered materials comprising polymer(s), metal(s), metal alloy(s) and/or metal oxide(s) that either form, line, or coat the wall(s) of the sealed enclosures. These composite materials decrease “loss” of hydrogen gas by combining equilibrium and kinetic barriers to hydrogen diffusion. Capture and separation of gaseous hydrogen permeating through the wall(s) of an enclosure is accomplished by trapping the gas in either one or more internal liquid layers, or in one or more attached, gas-tight covers. Tightly packed sets of sealed enclosures, especially pipes or tubes with one or more polymer/metal±metal oxide/liquid layers or interlayers can be placed in hydrogen “warehouses” and/or “silos” to provide seasonally firmed supplies of hydrogen gas to local or city-gate markets.
    Type: Application
    Filed: September 10, 2007
    Publication date: May 29, 2008
    Applicant: HYDROGEN DISCOVERIES, INC.
    Inventors: James G. Blencoe, Simon L. Marshall
  • Patent number: 7287663
    Abstract: A pressure vessel is disclosed which includes a lower metallic dome having a lower rim portion, and an upper metallic dome having an upper rim portion, a plastic liner disposed within the upper and lower metallic domes, a metallic band disposed between the plastic liner and the upper and lower metallic domes proximate the respective rim portions thereof, and an insulating material disposed between the metallic band and the plastic liner, the metallic band and insulating material protecting the plastic liner from elevated temperatures when the upper and lower rim portions of the metallic domes are welded together. A method of fabricating the pressure vessel and a connector for assembling the pressure vessel are also disclosed.
    Type: Grant
    Filed: January 5, 2005
    Date of Patent: October 30, 2007
    Assignee: Amtrol Inc.
    Inventors: Peter J. Vandal, Bruce Murdock, Christopher A. VanHaaren
  • Patent number: 7219812
    Abstract: The invention relates to a fibre-reinforced pressure vessel (1, 6) comprising a rigid gas- of fluid-tight body (2, 7, 13, 19) overwound with fibre filaments (3, 10,11, 18), whereby the fibre filaments are wound such that at least a number of fibre filaments can freely move with respect to one another and when the pressure vessel is under internal pressure the fibre filaments are loaded exactly in their longitudinal direction. The invention also relates to a method of manufacturing a fibre-reinforced pressure vessel whereby no matrix material (for example, resin) is used so that at least a number of fibre filaments would be incorporated in a matrix for that section of the pressure vessel in which the fibre filaments can freely move with respect to one another.
    Type: Grant
    Filed: March 3, 2004
    Date of Patent: May 22, 2007
    Assignee: Advanced Lightweight Constructions Group B.V.
    Inventors: Andy Debecker, Oscar Christoph van der Jagt, Jan Jacobus Matthijs Koppert
  • Patent number: 7216673
    Abstract: A non-metallic, diaphragm-type tank assembly for use with a pressurized water system is disclosed. The tank assembly comprising a non-metallic outer body; a non-metallic inner shell assembly, including an upper portion and a lower portion, that is contained by the non-metallic outer body; and a diaphragm that is structured and arranged about the upper and lower portions of the inner shell assembly to separate said inner shell assembly into a water portion and a pressurized gas portion. Preferably, the diaphragm comprises a resilient, non-porous material and includes a bead portion comprising an annular ring that is convex on an inner side and concave on an outer side at its outer periphery. More preferably, the bead portion is removably secured to the overlapable end portion of the lower portion of the inner shell assembly by a clamping system that comprises an inner clamp hoop and an outer band.
    Type: Grant
    Filed: May 12, 2005
    Date of Patent: May 15, 2007
    Assignee: Amtrol Inc.
    Inventors: Nicholas C. Gremour, Christopher A. Van Haaren
  • Patent number: 7195133
    Abstract: A pressure vessel (10) and a process for its fabrication, the vessel (10) having a liner shell (16) formed from composite materials cured out-of-autoclave, and an outer structure (18) formed by winding or laying up additional layers of composite material over the liner shell. The liner shell (16) is formed as two halves, each with an opening into which a boss fitting (20) is installed. The two halves may be separately formed by a lay-up process, or first formed as a whole liner shell by filament winding, the whole liner shell then being cut in half to permit installation of the boss fittings (20). After curing, the halves are assembled and the outer structure (18) is wrapped over the liner shell (16) and also cured out-of-autoclave. The resulting pressure vessel (10) can be used for reliable storage of cryogenic or other materials, yet is light in weight and not costly.
    Type: Grant
    Filed: April 12, 2002
    Date of Patent: March 27, 2007
    Assignee: Microcosm, Inc.
    Inventors: Roy S. Cundiff, Anthony Mancuso
  • Patent number: 7086553
    Abstract: The invention relates to a fibre-reinforced pressure vessel (1, 6) comprising a rigid gas- or fluid-tight body (2, 7, 13, 19) overwound with fibre filaments (3, 10, 11, 18), whereby the fibre filaments are wound such that at least a number of fibre filaments can freely move in respect of one another and when the pressure vessel is under internal pressure the fibre filaments are strained exactly in their longitudinal direction. The invention also relates to a method of manufacturing a fibre-reinforced pressure vessel whereby no matrix material (for example, resin) is used so that at least a number of fibre filaments would be incorporated in a matrix for that section of the pressure vessel in which the fibre filaments can freely move in respect of one another.
    Type: Grant
    Filed: February 1, 2001
    Date of Patent: August 8, 2006
    Assignee: Advanced LightweightConstructions Group B.V.
    Inventors: Andy Debecker, Oscar Christoph van der Jagt, Jan Jacobus M. Koppert
  • Patent number: 7044324
    Abstract: A composite material and method of manufacture involve a mixture of an epoxy resin and a hardener being essentially free of methylenedianiline and vinylcyclohexene dioxide. A fiber reinforcement is located within the matrix. Advantageously, the matrix has a glass transition temperature of at least 250° F. dry, the resin has a pre-hardening mixed viscosity of 500–1500 cP at 75° F., and the composite material has, upon hardening, an interlaminar shear strength of at least 6.5 ksi dry at 75° F. and at least 3.5 ksi dry at 250° F.
    Type: Grant
    Filed: October 24, 2003
    Date of Patent: May 16, 2006
    Assignee: United Technologies Corporation
    Inventors: Forrest R. Goodson, Hugh M. Reynolds
  • Patent number: 6953129
    Abstract: An impact and fire resistant coating laminate is provided which serves as an outer protective coating for a pressure vessel such as a composite overwrapped vessel with a metal lining. The laminate comprises a plurality of fibers (e.g., jute twine or other, stronger fibers) which are wound around the pressure vessel and an epoxy matrix resin for the fibers. The epoxy matrix resin including a plurality of microspheres containing a temperature responsive phase change material which changes phase in response to exposure thereof to a predetermined temperature increase so as to afford increased insulation and heat absorption.
    Type: Grant
    Filed: August 27, 2002
    Date of Patent: October 11, 2005
    Assignee: The United States of America as represented by the Administrator of the National Aeronautics and Space Administration
    Inventor: Thomas K. DeLay
  • Patent number: 6893604
    Abstract: A method is disclosed for reinforcement of thin wall hollow thermoplastic storage vessels with one or more wraps of continuous fibers. This method requires thermal bonding between the reinforcement fibers and the outer surface of the thermoplastic storage vessel while the interior cavity of the storage vessel is being pressurized. The fiber wraps can also be oriented in spatial directions further resisting internal stress on the storage vessel walls when put in service.
    Type: Grant
    Filed: October 10, 2002
    Date of Patent: May 17, 2005
    Assignee: ADC Acquisition Company
    Inventor: David E. Hauber
  • Patent number: 6651307
    Abstract: The invention relates to a process for the manufacture of fiber-reinforced pressure vessels and the product produced therefrom. A ductile metal vessel liner, being formed with at least one nozzle, is wrapped with a first composite layer of resin-impregnated fibers. Pressure is applied to the vessel sufficient to yield the liner but is insufficient to cause deformation of the nozzle. The liner retains a residual compressive stress critical for withstanding cyclical service pressures. A second composite layer is applied over the first layer to increase the strength of the vessel sufficient to maintain the vessel's integrity at very high cyclical service pressures (such as about 0-10,000 psig). The vessel is then pressure tested at 1.5 times the intended service pressure to ensure vessel integrity.
    Type: Grant
    Filed: September 10, 2001
    Date of Patent: November 25, 2003
    Assignee: Dynetek Industries Ltd.
    Inventor: Heinz Portmann
  • Patent number: 6565793
    Abstract: A process of fabricating a composite vessel includes the steps of: A) fabricating a thermoplastic liner for the vessel; B) overlaying a layer comprising fiber and a thermoplastic material (preferably by winding commingled filaments, rovings or yarns) onto the thermoplastic liner to obtain a composite intermediate structure (the fiber and thermoplastic material can be heated if desired during the overlaying, e.g. winding, step); C) heating the composite intermediate structure in a mold while applying at least one force thereto tending to urge the composite intermediate structure against and into the shape of the interior walls of the mold; D) continuing step C) until the thermoplastic liner and the overlaid layer consolidate to form a composite vessel; E) cooling the mold and composite vessel until the composite vessel is solidified; and F) removing the formed composite vessel from the mold.
    Type: Grant
    Filed: September 11, 1998
    Date of Patent: May 20, 2003
    Assignee: Essef Corporation
    Inventors: William B. Goldsworthy, George J. Korzeniowski, Thomas G. Carter
  • Patent number: 6554939
    Abstract: An improved container is formed by attaching plates to outer side surface areas on opposite end portions of a liner with adhesive. The liner is supported for rotation about an axis which extends through the end portions of the liner and through the plates. The liner is rotated under the influence of torque transmitted to the liner through at least one of the plates and the adhesive attaching the one plate to the liner. Flexible material, which may be strands of continuous glass fibers impregnated with a thermosetting resin, is wound around the liner. As the flexible material is wound around the liner, the flexible material is wound over the plates at the opposite end portions of the liner. The surface areas, to which the plates are attached at opposite ends of the liner, are free of openings to the interior of the liner.
    Type: Grant
    Filed: October 10, 2000
    Date of Patent: April 29, 2003
    Assignee: Pentair Pool Products, Inc.
    Inventor: James C. Murphy
  • Publication number: 20030029875
    Abstract: A stapler for driving a staple into a sheet stack. The stapler includes a first cartridge configured to receive a first staple defined by a first leg length, and a second cartridge configured to receive a second staple defined by a second leg length. The stapler includes a stapling head configured to drive the staples into the sheet stack, and a cartridge positioning actuator configured to selectively position either the first or the second cartridge over a predetermined position on the sheet stack. The stapler can have a single stationary stapling head, and the cartridges can be moved in position over the stapling head. Alternately, each cartridge can have its own associated stapling head. The stapler can include a sensor to determine the thickness of the sheet stack. A controller can receive a thickness signal from the sensor and determine which of the cartridges to position over the sheet stack.
    Type: Application
    Filed: August 7, 2001
    Publication date: February 13, 2003
    Inventor: Robert Sesek
  • Publication number: 20030019874
    Abstract: Pressure vessel end dome reinforcements are placed upon resin impregnated fiber wound pressure vessels to improve the strength to weight ratio of high performance pressure vessels, such as those that are used as rocket motors, gas generators, and the like. The reinforcement structures are assembled from gore pieces to form gore bodies over dome regions of the pressure vessels.
    Type: Application
    Filed: August 22, 2001
    Publication date: January 30, 2003
    Inventors: Roger D. Wright, Marcus A. Darais, James A. Yorgason, Alan J. Loveless, Darrel G. Turner, David R. Nelson
  • Patent number: 6491882
    Abstract: The invention relates to a high-pressure device (1) having a cylindrical high-pressure vessel (3) and prestressing means in order to exert an axial pressure on the vessel. The vessel (3) can have been formed from a number of layers of composite material, such as glass, carbon or aramide fibers which are oriented in the peripheral direction and are embedded in a matrix of epoxy resin or polyurethane. By applying the axial prestress to the pressure vessel (3), the tangential stress is distributed more uniformly over the wall thickness of the high-pressure vessel (3), the stress decreasing at the inside of the wall and increasing at the outside thereof. As a result, the innermost fibers of a high-pressure vessel (3) made of composite material are subjected to appreciably less stress, which has a beneficial effect on the life of the high-pressure vessel (3), and all fibers of the wall are utilized effectively.
    Type: Grant
    Filed: November 27, 2000
    Date of Patent: December 10, 2002
    Assignee: ATO B.V.
    Inventors: Robert Willem Van Den Berg, Paul Vincent Bartels, Ludo Jean Maria Mathilde Van Schepdael
  • Publication number: 20020088806
    Abstract: To prevent penetrating hydrogen of the hydrogen tank and occurring buckling phenomenon, High-pressure hydrogen tank 10 possesses a liner 11 made of high-density polyethylene. A shell 12 made by winding a fiber-reinforced material for hardening is formed outside of this liner 11 to enhance liner synthesis. Hydrogen barrier layer 14 is piled up inside of the liner 11. This hydrogen barrier layer 14 prevents hydrogen filled in liner 11 from penetrating to outside.
    Type: Application
    Filed: December 11, 2001
    Publication date: July 11, 2002
    Applicant: Honda Giken Kogyo Kabushiki Kaisha
    Inventors: Koichi Takaku, Shuichi Togasawa, Yasuki Yoshida
  • Patent number: 6401963
    Abstract: An innovative technology for composite overwrapped pressure vessels (COPVs) has been developed which significantly increases cost effectiveness, increases reliability, and reduces weight over state-of-the-art COPVs. This technology combines an innovative thin liner made of a metal having a high modulus of elasticity and a high ductility, a high-performance composite overwrap and a high-performance film adhesive at the overwrap/liner interface. The metal liner can be fabricated from readily available titanium alloy sheet and plate using a combination of spin forming and machining to fabricate components and electron-beam welding for tank assembly. The composite overwrap is filament-wound onto an adhesive-covered titanium liner and the overwrap and adhesive are co-cured in an oven to yield an integrated tank structure.
    Type: Grant
    Filed: October 16, 1998
    Date of Patent: June 11, 2002
    Assignee: Lockheed Martin Corporation
    Inventors: Ellis C. Seal, Norman C. Elfer, Torben Brandt, Robert O. Edman
  • Publication number: 20010002022
    Abstract: A hybrid fiberglass/steel underground storage tank that combines the advantages of a fiberglass tank with those of a steel tank and can be used with various monitoring systems. The tank includes an interior portion made of steel and an exterior portion made of fiberglass. The exterior portion has at least one resin and glass layer, preferably formed of chopped glass mat and 100% solids epoxy resin, coupled to a spacer formed of a three-dimensional woven glass fabric, such as Parabeam®. The interior steel portion and the exterior fiberglass portion are integrally formed to create a single structure. A method of making a hybrid tank is also described.
    Type: Application
    Filed: September 16, 1999
    Publication date: May 31, 2001
    Inventors: ERICH CONRAD STEINBERGS, JOHN STEINBERGS
  • Patent number: 6230922
    Abstract: A composite pressure vessel for storing gaseous media under pressure, having a plastic liner two neck pieces arranged in the neck region, and a winding of a fiber composite material that reinforces the liner. In the neck piece that accommodates the valve there is provided a clamping ring which can be screwed into the neck piece and has on the outer circumference a threaded section which is adjoined by a thread-free, frustoconical section. A groove is arranged between internally threaded sections of the neck piece to accommodate a sealing ring and extends radially into the neck piece. On the outside of the respective neck piece, in the region adjoining the collar, provision is made to arrange at least one bead which extends radially outward over the entire circumference.
    Type: Grant
    Filed: May 15, 2000
    Date of Patent: May 15, 2001
    Assignee: Mannesmann AG
    Inventors: Christian Rasche, Steffen Rau
  • Patent number: 6227402
    Abstract: A pressure container in accordance with the invention is provided with a mouth piece having a cylindrical boss portion and a flange portion which is protruded from an outer periphery of the boss portion and a synthetic resin liner which is integrally formed in the flange portion. In the pressure container, an annular groove to which an inner peripheral portion of an inner edge portion of the liner is fitted so as to slide in a direction of expanding a diameter is provided on an inner side surface of the flange portion. Accordingly, it is possible to improve a reliability of an airtight seal in a bonding portion between a liner and a mouth piece.
    Type: Grant
    Filed: March 21, 2000
    Date of Patent: May 8, 2001
    Assignee: Toyoda Gosei Co., LTD
    Inventors: Shingo Shimojima, Yojiro Iriyama
  • Patent number: 6189723
    Abstract: A composite laminated, generally cylindrical container for over-the-road transportation of liquids by truck is fabricated using a core of cellular thermoplastic expanded foam material, with an encapsulating layer adhered to each of the interior and exterior surfaces. The encapsulating layers of the cylindrical portion each utilize at least one layer of resin-impregnated unidirectional filament material, with the primary filaments extending in the longitudinal direction to provide bending strength, and a plurality of layers of spirally wound, resin-impregnated filaments to resist shear, torsion and external and internal pressure. The core and the encapsulating layers define a bonded sandwich type of construction. The container can be supported only at its forward and rearward ends during over-the-road transportation of liquids, like presently available stainless steel containers.
    Type: Grant
    Filed: May 10, 1999
    Date of Patent: February 20, 2001
    Inventors: Gary R. Davis, Kevin D. Davis, Carl Christian Lee
  • Patent number: 6176386
    Abstract: A wheel-shaped pressure-resistant vessel for storing gaseous, liquid or liquefied fuel and which has a substantially rigid shape. Specifically, the vessel contains a substantially continuous shell of a fiber-reinforced resin. The shell has a central opening, an inner lining and an axial reinforcement member. The shell has a substantial mechanical equilibrium shape such that the axial member is situated in a central opening. The axial member contains an inner member and two end plates, with each of the end plates fixing the shell to the inner member. Further, the axial member is attached, through both end plates, to the shell such that outer surfaces of the shell are pulled towards each other, thus reinforcing the vessel and maintaining the vessel, even while it is pressurized, in its wheel-like shape.
    Type: Grant
    Filed: October 28, 1998
    Date of Patent: January 23, 2001
    Assignee: Advanced Lightweight Constructions Group B.V.
    Inventors: Adriaan Beukers, Theo De Jong
  • Patent number: 6155450
    Abstract: The invention relates as a whole to composite structures and may be used, in particular, in the manufacture of bodies or compartments of flying vehicles used in rocketry and aeronautics.A composite shell shaped as a body of revolution comprises a load-bearing framework of a multilayer structure consisting of intersecting spiral and annular strips arranged at intervals and forming cross nodes and stiffening ribs therebetween, an outer load-bearing shell, fine-cellular layers consisting of spiral and annular strips therebetween, surrounding the stiffening ribs of the framework in the directions thereof, and having the width exceeding the width of the strips in the ribs and forming their bearing flanges. The spiral and annular strips of the framework and of the fine-cellular layers, and the outer load-bearing shell are made of unidirectional fibers and a polymer binder.
    Type: Grant
    Filed: October 29, 1997
    Date of Patent: December 5, 2000
    Assignees: McDonnell Douglas Corporation, AO "Centr Perspektivnykh Razarabotok"
    Inventors: Valery Vitalievich Vasiliev, Alexandr Fedorovich Razin, Anatoly Ivanovich Ufimtsev, Vladimir Alexandrovich Bunakov
  • Patent number: 6145693
    Abstract: Glass fiber reinforced plastic container for liquefied petroleum gas or compressed air. The container is made of two halves, the open ends of which are conically chamfered and joined to each other by an adhesive. In each half the reinforcement is made with inner, intermediate and outer layers, which comprise longitudinally as well as transversely and diagonally oriented bundles of reinforcing strands.
    Type: Grant
    Filed: May 24, 1999
    Date of Patent: November 14, 2000
    Assignee: Composite Scandinavia AB
    Inventor: Kurt Berglund
  • Patent number: 6039827
    Abstract: A composite barrier can and method of making same for use with industrial magnetic drive pumps. The barrier can is used to prevent leakage between the inner magnet assembly attached to the pump and the outer magnet assembly attached to the pump drive or motor. The barrier can is a non-metallic, composite barrier can composed of fiber and resin and includes a pole piece. The nonmetallic material and high strength configuration of the composite barrier can permits pump operation at high speeds and pressures with negligible eddy current generation. Using the composite barrier can results in minimizing heat developed in the coupling area and minimizing horsepower required from the motor. A resistance temperature detector is operatively positioned on the exterior of or within the fiber layer of the can such that the sensing portion of the detector is located proximate the closed end of the can. A method of manufacturing the barrier can is also disclosed.
    Type: Grant
    Filed: December 4, 1997
    Date of Patent: March 21, 2000
    Assignee: IMO Industries, Inc.
    Inventor: Margaret D. Cramer
  • Patent number: 5979692
    Abstract: A boss for a pressure vessel with an outer reinforcing shell and an inner liner has a radially extending flange and a tubular neck projecting outwardly to provide a fluid communication port. The flange is embedded in and structurally integrated with the material of the inner liner during molding. The flange is divided by a conical annular groove into an outer skirt and an inner skirt. The inner skirt protrudes from the outer skirt and has a flattened end facing toward the vessel wall. The flattened end and/or the surfaces of the annular groove are textured, knurled or otherwise unevenly surfaced for gripping the liner material. A number of apertures extend from inside the groove to the opposite side of the flange. The liner material is molded on and in the groove of the flange and fills the apertures to form anchoring segments integral with the liner, extending through the flange to liner material on both sides.
    Type: Grant
    Filed: March 13, 1998
    Date of Patent: November 9, 1999
    Assignee: Harsco Corporation
    Inventor: Bill J. West
  • Patent number: 5938209
    Abstract: A seal system for a pressure vessel which includes a substantially rigid outer shell with at least one opening therein, an inner liner disposed within the outer shell against the inside surface thereof, an opening aligned with the opening of the outer shell and a boss disposed in the opening of the outer shell. The boss includes a neck portion for fitting in the opening of the outer shell, a flange portion extending outwardly from one end of the neck portion and having an upper surface and a lower surface, and a generally cylindrical hollow substantially aligned with the outer shell opening and having an inwardly projecting annular shoulder. The lip segment of the liner extends radially inwardly under the lower surface of the flange portion of the boss and then upwardly into the hollow of the boss, along the interior wall of the hollow until a portion of the lip segment rests on the shoulder.
    Type: Grant
    Filed: February 14, 1997
    Date of Patent: August 17, 1999
    Assignees: Alternative Fuel Systems, Inc., Honda Giken Kogyo Kabushiki Kaisha
    Inventors: Sadanandan Neel Sirosh, Hans C. Van Oyen, Masayuki Tamura, Kazutaka Yokoyama, Hajime Endo
  • Patent number: 5875648
    Abstract: A method for making a unit including a pressure-sealed container (2) with at least one connecting port (3), and an active solid (1) placed in said container (2). The container (2) is formed directly on a preformed body of the active solid (1) and made of a material having a thermal conductivity of more than 18 W/m. K. The resulting units are particularly useful for making portable air-conditioning devices for garments.
    Type: Grant
    Filed: January 7, 1998
    Date of Patent: March 2, 1999
    Assignee: Manufactures de Vetements Paul Boye S.A.
    Inventors: Philippe Boye, Didier Claude Joseph Felix Heinry
  • Patent number: 5865923
    Abstract: A dual-chamber composite pressure vessel includes a first enclosure formed of a fiber reinforced resin matrix, having a hollow cylindrical central section, and first and second oblate end sections formed integrally over respective ends of the central section to define a first chamber. Also included is a second enclosure formed of a fiber-reinforced resin matrix, integrally with the first enclosure, and having a second hollow cylindrical section which is joined at one end to and extends from the second end section co-cylindrically with the central section of the first enclosure. The second enclosure also includes a third oblate end section formed integrally over the other end of the second cylindrical section to define a second chamber.
    Type: Grant
    Filed: July 31, 1997
    Date of Patent: February 2, 1999
    Assignee: EDO Corporation, Fiber Science Division
    Inventor: Terence C. Johnson
  • Patent number: 5862938
    Abstract: A lined composite pressure vessel is adapted for mounting in upright position on a flat surface or the like in which a filament wound pressure vessel has a polar closed end and is formed with a liner. An end boss extends through the closed end with an annular skirt positioned adjacent to an outside surface of the liner in which the skirt is encapsulated by the filament windings of the pressure vessel. The end boss has a generally axial portion extending from the skirt forming an outwardly opening annular recess, the recess having an outer knurled surface, and receives therein winding filaments of the pressure vessel body so that the end boss is encapsulated in place. A face portion of the end boss is provided with a means by which a support platform may be mounted on the end boss for supporting the torsional and bending stresses are distributed by the end boss over a substantial area of the pressure vessel.
    Type: Grant
    Filed: June 30, 1997
    Date of Patent: January 26, 1999
    Inventor: Jerald S. Burkett
  • Patent number: 5843543
    Abstract: A structure obtained by laying filaments on a convex axisymmetric surface to provide a hemispherical surface. The structure may include with a circular hole or a dead zone centered on an axis of the surface and may be formed by laying filaments along a geodesic path. The structure includes a first and second part, in which the first part includes the axis. The geodesic path formed by the filaments on the first part may be spaced a predetermined distance the opening or circular dead zone.
    Type: Grant
    Filed: August 6, 1996
    Date of Patent: December 1, 1998
    Assignee: Aerospatiale Societe Nationale Industrielle
    Inventors: Gerard Mathieu, Fran.cedilla.ois Monget
  • Patent number: 5839600
    Abstract: A plastic container for pressurized fluids, presenting a hollow body (10) in plastic material and comprising at least one annular mounting portion (11) molded around a tubular metallic insert (20) defining the nozzle for access to the inside of the container. The tubular metallic insert (20) carries a connecting ring (40) axially compressing an annular sealing means (30) against an annular seat (26) of the insert and to which is subsequently fused the body (10) of the container through the annular mounting portion of the latter.
    Type: Grant
    Filed: September 17, 1997
    Date of Patent: November 24, 1998
    Assignee: Fibrasynthetica do Brasil Ltda.
    Inventors: Guilherme JosePires Moreira, Ramon Fernandez Gandara, Mario da Fonseca, Jr.
  • Patent number: 5816436
    Abstract: A lightweight structure for containing fluid under pressure, the structure having no inner seal sheath and including a cylindrical zone formed with a single sheath consisting of a composite material which avoids microcracking phenomena provided by differential pressure existing betweeen an environment surrounding the structure and the pressure of the fluid within the structure. The sealed sheath remains sealed up to a pressure that is very close to the burst pressure of the structure. The composite material is made up of a polyamide 12 matrix and of carbon fibers embedded in the matrix to withstand longitudinal and transverse components of the differential pressure.
    Type: Grant
    Filed: September 6, 1996
    Date of Patent: October 6, 1998
    Assignee: Institut Francais du Petrole
    Inventors: Fran.cedilla.ois Grosjean, Michel Huvey
  • Patent number: 5772938
    Abstract: A composite storage tank is built which has double wall characteristics. A method of building the tank comprises the steps of applying a viscous resinous core material to a support surface and then winding onto, into or along with the viscous resinous core material discrete filament bundles. The resinous core material encapsulates the filament bundles, but does not significantly penetrate into an interior of the bundles. The substantially resin-free interiors provide flow paths for the ready detection of wall leakage. The resultant composite storage tank has double wall characteristics. A crack or hole in either an inside or outside surface which extends at least to the encapsulated filament bundle interiors will alert the tank's operator/owner to a leakage problem.
    Type: Grant
    Filed: May 13, 1997
    Date of Patent: June 30, 1998
    Inventor: Bruce R. Sharp
  • Patent number: 5758795
    Abstract: A dual-chamber composite pressure vessel includes a first enclosure formed of a fiber reinforced resin matrix, having a hollow cylindrical central section, and first and second oblate end sections formed integrally over respective ends of the central section to define a first chamber. Also included is a second enclosure formed of a fiber-reinforced resin matrix, integrally with the first enclosure, and having a second hollow cylindrical section which is joined at one end to and extends from the second end section co-cylindrically with the central section of the first enclosure. The second enclosure also includes a third oblate end section formed integrally over the other end of the second cylindrical section to define a second chamber.
    Type: Grant
    Filed: July 17, 1997
    Date of Patent: June 2, 1998
    Assignee: EDO Corporation, Fiber Seience Division
    Inventor: Terence C. Johnson
  • Patent number: 5647503
    Abstract: A tank for storing a pressurized gas including walls of a layered material 15 and continuous fibrous bundles of fibers (16) woven through the walls of layered material (15). The continuous fibrous bundles (16 and FIG. 8) have first ends (17) that extend over a first wall of material (15), pass through the first wall of material (15), extend through the interior of the tank (11 ), pass through another wall of the material (15) and have second ends (17) that extend over the other wall of the material (15). Other bundles of fibers (18, 20) can be woven between different walls of the tank (11) in a similar pattern to produce complex three dimensional shapes (FIGS. 3-8).
    Type: Grant
    Filed: December 6, 1995
    Date of Patent: July 15, 1997
    Assignee: Spectrum Solutions, Ltd.
    Inventors: Robin S. Steele, Jennifer L. Stenger
  • Patent number: 5553734
    Abstract: A double walled storage tank system has two closely associated discreet walls with a closed communication space therebetween. The system comprises (a) a tank having a main body side wall and attached end walls, (b) a continuous wall of a fibrous reinforced resinous material which substantially follows the contour of at least a portion of the tank and (c) an array of interlocking filament bundles disposed between the tank and the continuous wall. The array has a first face bonded to a tank wall and a second face bonded to the continuous wall. A mid-portion of the array is in a substantially unbonded state to create the closed communication space for leak detection purposes. The strength of the double walled storage tank system is substantially enhanced by the array securely bonded to both the tank wall and the continuous wall and by its own inherent tensile strength.
    Type: Grant
    Filed: August 31, 1994
    Date of Patent: September 10, 1996
    Inventor: Bruce R. Sharp
  • Patent number: 5526994
    Abstract: A filament-wound pressure vessel having a pressure vessel liner and a continuous filament polar wound over the surface of the liner in an isotensoid pattern. The liner has a geodesic dome surface extending between a diameter of the liner and a polar opening. The dome surface is defined by oppositely curving surfaces of revolution of a meridia joined by an inflection point. The first surface of revolution curves from the liner diameter to a first point just unto but not at said inflection point. The second surface of revolution curves from the polar opening to a second point just unto but not at said inflection point in a direction opposite the curvature of the first surface of revolution. The first and second surfaces are joined, and the inflection point is traversed by a straight line third surface of revolution closely approximating geodesic curvature through the inflection point.
    Type: Grant
    Filed: December 1, 1994
    Date of Patent: June 18, 1996
    Assignee: Essef Corporation
    Inventor: James C. Murphy
  • Patent number: 5499739
    Abstract: A pressure vessel liner for fuel tanks used to store high pressure gasses including methane or compressed natural gas includes thermoplastic materials exhibiting low permeability and mechanical properties resistant to thermal and pressurization strains over the operating cycle of the fuel tanks. The pressure vessel liner is made from a material selected from the group consisting of modified nylon 6 or nylon 11. The present invention also discloses a method of forming a reinforced composite fuel tank wherein the pressure vessel liner is overwrapped with both low-angle helical and high-angle helical filament windings. The high-angle helical windings are overwrapped around the liner across at least the cylinder-to-dome transition region at angles between 60.degree. and 88.degree. with respect to the longitudinal axis of the liner. High angle helical filament windings at these angles eliminate excessive composite windings typically added to account for weak transition points in these regions.
    Type: Grant
    Filed: January 19, 1994
    Date of Patent: March 19, 1996
    Assignee: Atlantic Research Corporation
    Inventors: Darton Greist, III, Irving E. Figge, Sr.
  • Patent number: 5492364
    Abstract: An inflator for an inflatable vehicle occupant restraint system comprises a plastic housing encased in fiber windings that is rupturable upon the production of a predetermined combustion gas pressure internally of the housing to effect venting of the gases into the air bag and inflation thereof.
    Type: Grant
    Filed: August 15, 1994
    Date of Patent: February 20, 1996
    Assignee: Automotive Systems Laboratory, Inc.
    Inventors: Steven J. Anderson, R. Mark Uzel, Steven Kmenta, Dennis W. Burnard, Timothy E. Hughes
  • Patent number: 5484079
    Abstract: A hydropneumatic filament-wound pressure vessel is disclosed. The vessel has first and second cup-shaped tank liners having circular open mouths which are provided with a seal and diaphragm assembly. The seal assembly includes a pocket formed by an inner wall and shelf associated with the first liner and a ledge associated with the second liner. The shelf, ledge and cylindrical wall cooperate with an inner surface of the second liner to provide an O-ring pocket. An O-ring is provided in the pocket and the O-ring defines the periphery of a flexible diaphragm which divides the interior of the liners into separate pressure chambers. A continuous filament is wound over the surface of the liners in an isotensoid pattern. Each liner has a geodesic dome surface extending between a diameter of the liner and a polar opening. The dome surface is defined by oppositely curving surfaces of revolution of a meridia joined by an inflection point.
    Type: Grant
    Filed: March 13, 1995
    Date of Patent: January 16, 1996
    Assignee: Essef Corporation
    Inventors: Thomas G. Carter, Douglas M. Horner, Robert L. Zimmerman, Robert J. Pristas, James C. Murphy
  • Patent number: 5476189
    Abstract: A pressure vessel is disclosed for holding fluids and the like. The vessel includes an outer shell fabricated of a composite material. A damage mitigating material is integrated within the outer shell, with a major thickness of the shell being disposed inside the damage mitigating material and a minor thickness of the shell being disposed outside the damage mitigating material. The minor thickness of the shell and the damage mitigating material are physically alterable or deformable upon impact by a given exterior force which may be insufficient to affect the major thickness of the shell.
    Type: Grant
    Filed: December 3, 1993
    Date of Patent: December 19, 1995
    Inventors: Paul F. Duvall, Ayodeji J. Avorinde, Alvin R. Cederberg
  • Patent number: 5458258
    Abstract: A storage tank for compressed natural gas (CNG) comprises a hydroxy-phenoxyether polymermethane barrier liner and a fiber composite outer shell. The hydroxy-phenoxyether polymer has a methane transmission rate of not more than about 50 cc-mil/100 in.sup.2 -day (19.5 cm.sup.3 -mm/m.sup.2 -atm-day) at 25.degree. C. and 2000 psi (13,800 kPa) methane pressure.
    Type: Grant
    Filed: September 2, 1993
    Date of Patent: October 17, 1995
    Assignee: The Dow Chemical Company
    Inventors: Jerry E. White, Edgar S. Sanders, Jr., David J. Brennan, Prakash U. Bakhru, Susie K. Landes, Jo N. Anand
  • Patent number: 5441584
    Abstract: Method for laying filaments on a convex axisymmetric surface, especially a hemispherical surface, provided with a circular hole or a dead zone centered on the pole, wherein a regular set of points are defined on a reference circle of the surface, the filament being laid along a geodesic path from one first departure point to one first arrival point on the reference circle, the same laying process being reproduced for a second pair of departure and arrival points so as to lay a set of filaments (so-called a lap) and then the same laying process is repeated via successive shifts until each point of the reference circle is at the same time and solely a single departure and arrival point, so as to obtain a layer, and possibly restarting the process until the desired thickness is obtained.
    Type: Grant
    Filed: October 4, 1993
    Date of Patent: August 15, 1995
    Assignee: Societe Anonyme Dite Aerospatiale Societe Nationale Industrielle
    Inventors: Gerard Mathieu, Francois Monget
  • Patent number: 5429845
    Abstract: A boss is disposed in a polar opening in a pressure vessel which has a filament wound outer shell and a non-metallic internal liner. The boss has a tubular neck which projects outwardly from the vessel interior and an annular support flange which extends radially from the internal end of the neck and supports the perimeter of the polar opening. An offset attachment flange extends radially from the support flange and has two axially opposed surfaces with locking grooves formed therein. Each locking groove has a bottom wall intermediate a pair of mutually skewed sidewalls for maintaining positive engagement with and retention of complementary respective tabs on the liner. In an application where the liner is a blow molded component, an injection molded interface member is attached to the support flange and provides a site at which the liner is welded.
    Type: Grant
    Filed: June 7, 1994
    Date of Patent: July 4, 1995
    Assignee: Brunswick Corporation
    Inventors: Norman L. Newhouse, Ronald B. Veys, Dale B. Tiller
  • Patent number: 5385263
    Abstract: Lightweight compressed gas cylinders are incorporated into a module which contains manifolding and which is designed for easy loading, unloading and transport on a flat-bed truck or other vehicle, particularly a roll-on roll-off transport truck, which is a specialized truck for mechanized handling of large containers. The module eliminates the need to retain the vehicle itself at the site of use. While a variety of cylinders of composite construction to achieve light weight can be used, certain novel composite cylinders whcih are particularly useful are also disclosed. These cylinders have a lightweight metallic liner or core cylinder wrapped with three layers of wound fiber. The inner and outer layers are axially-wound glass fiber and the intermediate layer is hoop-wound carbon fiber.
    Type: Grant
    Filed: May 2, 1994
    Date of Patent: January 31, 1995
    Assignee: Aerojet-General Corporation
    Inventors: Kenneth G. Kirk, Leonard Schoenman, Kris E. Baxter, John B. Mouritsen
  • Patent number: 5385262
    Abstract: Vessel for storing a fluid under pressure, such as a gas storage vessel, of the type comprising an internal casing surrounded by an external hooping. The internal casing has symmetry about a longitudinal axis, a central pipe section and two extremity portions, and at least one of the extremity portions protruding outwardly. The hooping is of reinforcing fibers coated with a thermoplastic of thermosetting binder, and opposite the pipe section the hooping has at least one layer of fibers, known as longitudinal fibers, having a flat winding pattern and a winding angle as small as possible, so as to allow a boss, centered on the longitudinal axis of the protruded extremity, to be uncovered with fibers. Further, the hooping has at least one layer of fibers, known as circumferential fibers, having an almost 90.degree. winding angle. Moreover, the pipe section further comprises at least one layer of fibers having a winding pattern that is either flat or helical with a winding angle (.alpha..sub.
    Type: Grant
    Filed: July 19, 1993
    Date of Patent: January 31, 1995
    Assignee: Societe Anonyme Dite Aerospatiale Societe Nationale Industrielle
    Inventors: Pascal D. Coquet, Pierre Schaeffner
  • Patent number: 5376200
    Abstract: A method of manufacturing a fiber reinforced, resin matrix, tank with an integral fitting, such as an internally threaded pipe connection, bulkhead door or manhole entryway. A thread form tool having a cylindrical bore and a rounded pattern thread forming outer surface at one end is provided. The tool is secured to a drive shaft extending through the tank forming mandrel with the thread forming end adjacent to the mandrel. A second, thread is formed on the opposite end of the threat form tool opposite the tank mandrel and carries a consolidation nut. A consolidation washer rides on a wider cylinder surface of the thread form tool intermediate the two threaded ends. At least one fabric doily or band is placed over the thread forming tool rounded threads and the tank mandrel is filament wound with high strength fibers impregnated with a resin in a conventional manner, with filaments overlapping the rounded thread area.
    Type: Grant
    Filed: August 30, 1993
    Date of Patent: December 27, 1994
    Assignee: General Dynamics Corporation
    Inventor: Ivan K. Hall