Soldering Or Liquid Phase Bonding Patents (Class 228/111.5)
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Publication number: 20030066863Abstract: An apparatus and method for ultrasonically welding workpieces that reduces sonotrode adhesion during the ultrasonic welding process. The sonotrode includes a contact surface wherein a fluid is deposited on the contact surface prior to the welding process. The fluid may be applied in different ways, including providing an aperture in the contact surface of the sonotrode. In addition, the sonotrode may be cooled below the dew point of the surrounding atmosphere thus causing moisture to form on the contact surface of the sonotrode. Cooling the sonotrode to a temperature above the dew point also reduces sonotrode adhesion during the ultrasonic welding process.Type: ApplicationFiled: October 10, 2001Publication date: April 10, 2003Inventors: Jan Birger Skogsmo, Larry Van Reatherford, Oludele Olusegun Popoola, Ray Jahn, Vijitha Senaka Kiridena
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Patent number: 6534195Abstract: Sn—Zn alloy is plated on at least one of a first metallic member and a second metallic member, Sn—Ag alloy is used as a solder, the first metallic member and the second metallic member are connected by the solder, and a connection structure of metallic members is therefore produced. Heat degradation of plating and the contact corrosion between solder and plating can thereby be prevented, solderability can be improved, and qualities such as corrosion resistance and connecting strength at the connection structure can be improved.Type: GrantFiled: June 11, 2001Date of Patent: March 18, 2003Assignees: Honda Giken Kogyo Kabushiki Kaisha, Yachiyo Kogyo Kabushiki KaishaInventors: Kazunori Takikawa, Masayuki Narita
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Publication number: 20030042290Abstract: The present invention related to a method for producing AlMn strips or sheets for producing components by soldering, wherein a precursor material is produced from a melt which contains (in weight-percent) Si: 0.3-1.2%, Fe:≦0.5%, Cu:≦0.1%, Mn: 1.0-1.8%, Mg:≦0.3%, Cr+Zr: 0.05-0.4%, Zn:≦0.1%, Ti:≦0.1%, Sn:≦0.15%, and unavoidable companion elements, whose individual amounts are at most 0.05% and whose sum is at most 0.15%, as well as aluminum as the remainder, wherein the precursor material is preheated at a preheating temperature of less than 520° C. over a dwell time of at most 12 hours, wherein the preheated precursor material is hot rolled into a hot strip using a final hot rolling temperature of at least 250 ° C., wherein the hot strip is cold rolled into a cold strip without intermediate annealing.Type: ApplicationFiled: April 2, 2002Publication date: March 6, 2003Inventors: Pascal Wagner, Wolf-Dieter Finkelnburg, Dietrich Wieser, Manfred Mrotzek
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Patent number: 6471111Abstract: A method and apparatus are disclosed for improving the release of molten solder from a module via the introduction of acoustic pressure waves to the module and/or molten solder wave. The acoustic pressure waves may be created by a transducer where the waves are transferred to the module and/or solder wave through the air or reduced oxygen atmosphere. The acoustic pressure waves impinge on the molten solder and the module to reduce solder skips, bridges and icicles. The acoustic pressure waves are directed at the module/molten solder boundary to apply pressure to the boundary causing a shearing action. The shearing action causes the excess molten solder to fall, with the aid of gravity, into the molten solder bath.Type: GrantFiled: January 20, 1999Date of Patent: October 29, 2002Inventors: Allen D. Hertz, Dennis D. Epp, Eric L. Hertz
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Publication number: 20020119079Abstract: Chemical microreators for chemical systhesis and their methods of manufacture are known, but have disadvantages such as extremely high manufacturing costs or poor flexibility for adaptation to various cases of application. These disadvantages are avoided by means of the microreators and manufacturing methods according to the invention. The microreators are characterized in that the reactors contain fluid ducts in at least one plane as well as feed and return lines for fluids, wherein the fluid ducts are defined by side walls of metal opposing each other and further side walls of metal or plastic extending between said side walls, and in which the planes are connected together and/or with a closure segment closing open fluid ducts by means of appropriate solder or adhesive layers. The manufacturing method is characterized by process sequences in which the individual reactor planes produced by means of electrolytic methods, are connected together by soldering or gluing.Type: ApplicationFiled: April 22, 2002Publication date: August 29, 2002Inventors: Norbert Breuer, Heinrich Meyer
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Patent number: 6409072Abstract: Chemical microreactors for chemical systhesis and their methods of manufacture are known, but have disadvantages such as extremely high manufacturing costs or poor flexibility for adaptation to various cases of application. These disadvantages are avoided by means of the microreactors and manufacturing methods according to the invention. The microreactors are characterized in that the reactors contain fluid ducts in at least one plane as well as feed and return lines for fluids, wherein the fluid ducts are defined by side walls of metal opposing each other and further side walls of metal or plastic extending between said side walls, and in which the planes are connected together and/or with a closure segment closing open fluid ducts by means of appropriate solder or adhesive layers. The manufacturing method is characterized by process sequences in which the individual reactor planes produced by means of electrolytic methods, are connected together by soldering or gluing.Type: GrantFiled: October 25, 1999Date of Patent: June 25, 2002Assignee: Atotech Deutschland GmbHInventors: Norbert Breuer, Heinrich Meyer
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Patent number: 6371356Abstract: A magnetic head includes a metal plate having a conductive pattern, and a slider having a head element and a connecting terminal electrically connected to the head element, and fixed on the metal plate. The connecting terminal and the conductive pattern are connected by ultrasonically bonding a ball bump thereto. The ball bump has on its surface a projecting portion extending in the direction that links the connecting terminal and the conductive pattern. A bonding capillary for use in the ultrasonic bonding includes a tip section having a through hole for passing a wire therethrough. The tip section also has a recessed portion centered on the through hole, and a groove that reaches the outer surface of the tip section across the center of the recessed portion.Type: GrantFiled: November 2, 2000Date of Patent: April 16, 2002Assignee: Alps Electric Co. LTDInventor: Masamitsu Senuma
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Patent number: 6367683Abstract: The invention, which permits active solder braze technology to be used in a more versatile manner, relates to a solder braze alloy and to a method for joining workpieces by soldering by means of a solder braze alloy. The novel alloy is characterized in that it comprises 1-10% by weight of an element or a mixture of elements of subgroup IVa and/or Va of the Periodic Table of the Elements and 0.1-20 wt% of an element or a mixture of elements of the group of the rare earths and the remainder consists of zinc, lead, tin, bismuth or indium or a mixture predominantly of two or more of the elements zinc, lead, tin, bismuth and indium and optionally of the elements silver, copper, gallium, antimony, nickel, manganese, chromium, cobalt possibly of customary impurities.Type: GrantFiled: March 9, 2000Date of Patent: April 9, 2002Assignee: Materials Resources InternationalInventors: Ino J. Rass, Erich Lugscheider, Frank Hillen
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Patent number: 6257480Abstract: In a jet soldering method, a substrate is held by an actuator and pre-heated by a pre-heater. The pre-heater has a shield member or the substrate is swung to equalize temperature distribution in the substrate. The substrate is then transferred over a primary jet soldering bath while dipping a treatment surface of the substrate in a primary solder jet, so that solder stick to the treatment surface of the substrate. Then, the substrate is transferred over a secondary jet soldering bath while dipping the treatment surface in a secondary solder jet, so that the solder sticking to the substrate is shaped. The transfer conditions of the substrate are differentiated between transfers over the primary jet soldering bath and the secondary jet soldering bath.Type: GrantFiled: June 29, 1999Date of Patent: July 10, 2001Assignee: Denso CorporationInventors: Atushi Furumoto, Ataru Ichikawa, Tatsuya Kubo, Misao Tanaka, Mitsuhiro Sugiura, Kenji Arai
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Patent number: 6198599Abstract: A magnetic head includes a metal plate having a conductive pattern, and a slider having a head element and a connecting terminal electrically connected to the head element, and fixed on the metal plate. The connecting terminal and the conductive pattern are connected by ultrasonically bonding a ball bump thereto. The ball bump has on its surface a projecting portion extending in the direction that links the connecting terminal and the conductive pattern. A bonding capillary for use in the ultrasonic bonding includes a tip section having a through hole for passing a wire therethrough. The tip section also has a recessed portion centered on the through hole, and a groove that reaches the outer surface of the tip section across the center of the recessed portion.Type: GrantFiled: January 8, 1999Date of Patent: March 6, 2001Assignee: Alps Electric Co., Ltd.Inventor: Masamitsu Senuma