Abstract: A method for producing metal strip in a rolling mill, so that as a result of a more accurate manufacturing of metal strips in the future, a more precise forecasting of the profile contour of the metal strip can be obtained over the width of the metal strip, as well as a more precise setting of the profile actuator of the rolling mill. A forecast value is calculated for the profile contour within the context of the simulation of the rolling process before the rolling of the metal strip. In contrast to that, the calculation in the simulation is not conducted prior to the rolling, but instead it is obtained by a post-calculation after the rolling of the metal strip has been carried out.

Abstract: A tube bender is provided. A rotatable member is pivoted to a base, defines an inner space and has a rack portion extending around the pivot portion within the inner space, a first arched groove archedly extending around the pivot portion and a holding portion having a holding recess for a tube. An abutting assembly has an arm portion connected with the base and an abutting chunk assembled to the arm portion. A gear assembly includes a driving assembly for being driven by a driving tool and a rotating assembly which is pivoted to the base and rotatably connected with the driving assembly. The driving assembly is pivoted to the arm portion and non-coaxially arranged with the rotating assembly, and the rotating assembly has a first toothed portion meshed with the rack portion and a driven portion meshed with the driving assembly.

Abstract: A method of producing shaped articles made from single-sidedly or double-sidedly galvanized steel sheet, starting from galvanized steel strip, at least one of the steps of the method being a transport operation, and in which, for protection from black-spot corrosion, a corrosion preventive oil is applied which comprises at least one phosphoric acid polyoxyalkylene ester.

Abstract: A sheet of cold rolled material having on both of its surfaces rows of projections and rows of depressions, the projections on one surface corresponding with the depressions on the other surface, the relative positions of the projections and depressions being such that lines drawn on a surface of the sheet between adjacent rows of projections are non-rectilinear, the sheet having a base gauge G, wherein each projection has a substantially continuous region of peak plastic strain at, toward or about its apex and/or is thinned by no more than 25% of its base gauge G. Methods of forming the sheet material and tools for forming the sheet material are disclosed.

Abstract: A roll former for forming a sheet into a continuous multi-tubular reinforcement beam. The roll former includes a first set of rollers that are configured to bend the sheet to form a common center wall in generally perpendicular orientation relative to first and second lateral portions of the sheet that extend in opposing directions from respective first and second radiused ends of the common center wall. The first set of rollers also form radiused edges on the first and second lateral portions. A second set of rollers is configured to form a channel rib longitudinally along each of the first and second lateral portions. A third set of rollers is configured to bend the first and second lateral portions simultaneously and equally to abut the first and second radiused edges with the respective first and second radiused ends of the common center wall to define adjacent tubes of the beam.

Abstract: A can rounding system and method that uses arms that are able to maintain cans in a concentric arrangement during the welding process. The arms enable the can rounding system to maintain the concentric positions in order to achieve improved circular dimensions and increase the overall efficiency in the construction of cylindrical and conical structures, such as wind towers.

Abstract: During the bending of sheet metal sections (1, 2) for forming can bodies by means of a bending machine, the sheet metal characteristics of the individual sheets are measured, e.g. the thickness and/or the strength of the sheets. The measured value is used to control the bending machine (4). This permits a substantially constant bending result to be achieved, even with varying sheet metal characteristics.

Abstract: Disclosed is an apparatus and method for manufacturing a swing-ring plate. More particularly, the apparatus and method for manufacturing the swing-ring plate comprises a bending mechanism that moves a linear plate cut to a certain length from a first side to a second side, and bends the linear plate so as to face both ends thereof each other to form a ring shape; a pre-bonding mechanism that fixes the bent plate in the ring shape and pre-bonds the ends in the horizontal and vertical directions; and a final bonding mechanism that completely bonds the pre-bonded part of the plate by revolving around the fixed pre-bonded plate and positioning so that the top and bottom surfaces of the pre-bonded plate face upward.

Abstract: When rounding metal sheet sections for forming can bodies by means of a rounding machine, a pre-rounding element is used, whose lower part is deflectable with respect to the upper part by means of an actuating element. Thereby, the joint between the upper and the lower part is executed as a solid body joint whose section modulus in bending during the deflection is different along the joint. Thereby, a uniform impact on the metal sheet may be reached. Furthermore, the separating gap between the upper and the lower part is arranged obliquely, thus reducing the bending of the lower part.

Abstract: A machine for continuously forming square tubes includes, in sequence, forming stations suitable for progressively bending a sheet strip, at least one finishing station suitable for further approaching the edges of the bent sheet strip for the final welding and at least one station for closing the square tube. In a forming station, the axes of rotation of the lower rolls of each pair of forming rolls are horizontal and aligned to each other. Each finishing station includes an idle forming roll placed below the square tube being formed; two idle forming rolls, placed at the sides of the square tube being formed, performing movements in opposite directions, parallel to the plane of the sheet strip and two idle forming rolls placed above the square tube being formed, performing movements orthogonal to the plane of the sheet strip.

Abstract: To produce hollow profiles from sheet-metal blanks, the invention uses at least two process steps to form said blanks into a slit profile which is subsequently welded to produce the finished welded profile. For this purpose a mandrel is used which cooperates with a first tool part in the first step, and with a second tool part in the second step, such as to form a gap with the recess of each tool part into which a portion of the sheet-metal blank is guided. Shaping the sheet-metal blank in at least two steps means that a mandrel that is a self-contained component and can therefore be moved by a simple control device can be used to support the sheet-metal blank while the slit profile is being created. This considerably reduces the equipment needed to produce the hollow profile. Moreover, forming the sheet-metal blank into the slit profile in at least two steps also considerably improves the reliability with which this shaping takes place.

Abstract: A method for manufacturing a closed structure part has a closed section using a blank made from a metal plate by pressing the blank using a press forming die and fixing a pair of joint ends of the blank to each other, the method including a pre-forming step of processing the blank into an interim part having a closed section corresponding to the closed structure part, a closing step of, after the pre-forming step is completed, moving the joint ends of the interim part toward each other and urging, against one of the joint ends, a concave flange processing portion formed on one of a pair of press forming surfaces of the press forming die at the edge end adjacent to the other press forming surface, and a press joining step of, after the closing step is completed, further moving the press forming die in a pressing direction, bending the one of the joint ends using a pressing force applied from the flange processing portion so that the joint end overlaps the outer surface of the other join end and a latch flange

Abstract: A method to manufacture tubing includes co-forming a base material strip and a liner material strip into a string of internally-lined tubing and joining edges of the base material strip to form a seam therebetween.

Abstract: A tapered tube manufacturing apparatus and method of operation comprises an entry station adapted to receive a tapered tube having an open, longitudinal seam with spaced longitudinal edges extending the length of the tapered tube. A feed line section moves the tapered tube from the entry section into a welding station while maintaining the longitudinal seam coincident with a pass center line which defines a direction of movement of the tapered tube through the entry station, the feed line section and the welding station. A pair of squeeze rolls in the welding station move the tapered tube through the welding station where the edges of the seam are heated, squeezing the open seam closed for welding the edges of the seam together, and then move the welded tapered tube into a cooling and transition station while maintaining the welded seam coincident with the pass center line.

Abstract: A method for producing a longitudinally welded hollow profile from a sheet metal blank having defined longitudinal edges, in which the sheet metal blank is initially preformed into an open seam profile with the aid of at least two tool parts allows for the economical production of accurately formed hollow profiles. This is achieved in that to produce the open seam profile, the sheet metal blank, by a change in the relative position of the tools parts, is placed freely around a mandrel positioned between the tool parts and extending in the longitudinal direction of the sheet metal blank, the outer shape of which mandrel determines the inner shape of the hollow profile to be produced, and in that the shaping of the open seam profile obtained is then completed in one or more stages in each case by a further change of the relative position of the tool parts.

Abstract: A system and method of forming a continuous strip from a plurality of strips, each strip having a leading end and a trailing end. Embodiments can include a forming apparatus that chamfers at least one of the leading and trailing ends of each strip. The chamfered trailing ends may then be positioned against chamfered leading ends of successive ones of the plurality of strips. Once a leading end and a trailing end are positioned against one another, a first welding apparatus may weld on a first side, from above, the trailing and leading ends positioned against each other to form weld joints. Once at least two strips have been welded together, the strips can constitute the continuous strip. An inverting apparatus can then invert the continuous strip and weld joints. The inversion of the weld joints can be done so as not to create a reverse bend in the continuous strip. A second welding apparatus can then weld on a second side opposite the first side, from above, the inverted weld joints to form weld junctions.

Abstract: The invention relates to a device (1) for production of a tube (2) with a polygonal, preferably rectangular cross-section, comprising a tube welding unit (3), in which the tube (2) is formed from a sheet metal strip and welded at the resulting jointing position and a rolling unit (4), connected to the tube welding unit (3) in the transport direction (R) of the tube (2), which essentially rolls the tube (2) into the desired polygonal cross-sectional contour. According to the invention, right-angled tubes may be produced with the optimal geometry, whereby a camber rolling unit (5) is arranged in series with the rolling unit (4) in the transport direction (R) of the tube (2), by means of which at least two opposing tube sides (6, 7) may be rolled with a pair of crowned convex rollers (8, 9).

Abstract: Disclosed therein is a filler metal (90) used as a bonding material in bonding technology by brazing and soldering and an apparatus for manufacturing the same. A flux cored alloy filler metal 200 according to a prior art has a problem in that a flux is leaked through a joint 93 during the brazing work or carriage of the filler metal. However, a sealed flux laminated alloy filler metal (100) according to the present invention is a laminated W-shaped filler metal (92) bent several times and having a compact W-shaped section and a flux (51) is filled between overlapped surfaces of the W-shaped filler metal (92), so that the powdered flux (51) is not leaked during the brazing work or carriage of the filler metal. Moreover, an apparatus for manufacturing the filler metal is automated to improve productivity.

Abstract: A method to manufacture tubing includes co-forming a base material strip and a liner material strip into a string of internally-lined tubing and joining edges of the base material strip to form a seam therebetween.

Abstract: A bumper reinforcement beam includes a first sheet forming at least one tube including a front wall, and a second sheet welded to and supporting the front wall in a laminar arrangement adding stiffness to the front wall. A related method includes uncoiling and welding the first and second sheets together, and forming the first sheet into a tubular shape with a first portion forming a front wall, the second sheet supporting the first portion. An apparatus includes a pair of uncoilers for uncoiling first and second sheets of material together, a welder securing the first and second sheets together, and a roll forming mill configured to roll form the sheets into a tubular shape, where the first sheet defines a front wall and portions of the second sheet supporting the front wall.

Abstract: A process for producing high pressure tubing from austenitic stainless steels. The process entails passing a continuous austenitic stainless steel strip through pre-weld rolls enclosed in a forming housing to produce a continuous tubular shape having opposing edges separated by a longitudinal gap. While the gap is maintained with a seam guide and a liquid-free gas mixture of an inert gas and a gaseous flux is directed at the gap and into an interior of the tubular shape, the tubular shape is caused to pass through a high frequency induction coil to cause heating of the opposing edges of the tubular shape. Pressure is then applied to the tubular shape with weld rolls to force the opposing edges together and form a continuous tubing having a continuous butt weld joint. The weld joint is then quenched with an inert gas without the assistance of a liquid coolant.

Abstract: In an apparatus and method for manufacturing an automotive beam for use as a beam in structural components of automobiles, the beam is provided with significant improvements in terms of torsional rigidity and yield strength. The beam improves the overall safety of passengers and maintains the simplicity of the manufacturing process. The apparatus (1) for manufacturing roll formed profile beams comprises a plurality of material dispensers (2,6), a first set of rollers (5), a second set of rollers (11), a first welding station (10) mounted between the two sets of rollers (5, 11) and a second welding station (12) at the outlet of the second set of rollers (11). The method of manufacturing roll formed profile beams comprises the steps of roll forming a first profile element followed by roll forming a second profile element enclosing the first profile element and forming a closed profile beam having an internal support structure.

Abstract: A method for the manufacture of welded tubes is provided. The tube bodies are produced in a press or rounding apparatus and are fed to a welding machine, such as a laser or electron beam type welding machine. The tube is formed when the edges of the tube bodies are welded together. The method includes the transfer of the tube bodies from the press or rounding apparatus to the draw-in of the welding machine. One or more transfers modules, each having a separate drive, are used to convey the tube bodies. The one or more transfer modules, which are operated by a common control arrangement, are controlled so that the intermittently formed tube bodies are presented at the draw-in to the welding machine in as nearly continuous a sequence as possible.

Abstract: A bent work is integrally formed at low cost by bending a belt-shaped thick steel material having an L-shaped cross-section so as to form a cylinder and by welding ends of the belt-shaped thick steel material to each other, the bent work being used as a bearing-receiving unit or the like.

Abstract: A tube welding machine (1) is of modular construction, the individual modules (2, 3, 4, 5) being arranged on a common support rail (6).

Abstract: In a process for producing longitudinally welded tubes, a metal strip, which is continuously pulled from a supply, is gradually formed into a slit tube and the longitudinal slit of said slit tube is welded. The metal strip (2) is pulled through a plurality of drawing dies (8, 9, 10, 11) arranged one behind the other and having a diameter that decreases in production direction, and in each of the drawing dies (8, 9, 10, 11) is increasingly bent in circumferential direction. The slit tube is closed in a last forming step (15) immediately in front of the welding point.

Abstract: An apparatus for filtering well fluids and method of manufacture is disclosed. The apparatus comprises an inner support, a filter spirally wrapped around the inner support, and an outer support wrapped around the filter enclosing the filter between the inner and outer supports. The filter has longitudinal edges which overlap and the filter is held in place by friction with the inner and outer supports. The method of manufacturing the apparatus comprises continuously and simultaneously wrapping a filter and outer support around an inner support and disposing the filter between the outer and inner supports.

Abstract: A method for manufacturing a multiple walled tube comprising a rolling of a plated metal strip through at least two complete revolutions to form a tube having at least a double wall which has a plated layer on the inside of the tube, said rolling being followed by a heating of the tube to cause the surface of the tube walls, which are in contact with one another, to be brazed and wherein said metal strip is plated on one side, the other side being formed by the steel of the metal strip and wherein said brazing is realised by brazing directly the plated side on the steel.

Abstract: An apparatus and method for welding a shaft having an open seam defined between opposed longitudinal edges. The method comprising passing the shaft along its longitudinal axis through an array of pressure rollers which contact the surface of the shaft at a plurality of discrete points and compress the shaft by applying inwardly directed radial forces to the shaft. An electrical resistance welding assembly welds the seam while closed by the pressure rollers.

Abstract: During manufacture of certain hollow profiles suitable for use in car body construction the welded profiles are subjected to a further deformation process, namely hydroforming. At present the corresponding welding machines are charged manually. The invention relates to a method and a device for transferring hollow-profile blanks, characterized in that during transfer the positioned fusion faces of the blanks are pressed against each other at least in the area of the weld.

Abstract: The present invention is a method and apparatus for making a double-ply metal tube such as those used for automobile brake tubes by producing the tube continuously in a single process. The present invention is characterized by using a high-temperature reducing molten salt with high heat capacity as the heating medium, whereby the welding speed can be increased and the balance with the tube-making speed can be kept.

Abstract: An apparatus to produce straight bead welded tubes from flat sheet metal blanks with two parallel longitudinal edges includes two form tool halves. The two form tool halves have outer cylindrical half shells borne by a tool support, and are disposed laterally inverted in relation to one another. They are moved towards one another and out of an opened receiving position for the sheet metal blanks into a closed position, in which the two longitudinal edges are held together by the two form tool halves. The apparatus also includes a welding device, which moves over the two form tool halves along the two longitudinal edges retained in a welding position. The two form tool halves have cylindrical internal mandrel halves which are fixedly associated with the outer cylindrical half shells and which cooperate with the outer cylindrical half shells to produce form gaps for insertion of the sheet metal blanks.

Abstract: In a process for producing longitudinally welded tubes, a metal strip, which is continuously pulled from a supply, is gradually formed into a slit tube and the longitudinal slit of said slit tube is welded. The metal strip (2) is pulled through a plurality of drawing dies (8, 9, 10, 11) arranged one behind the other and having a diameter that decreases in production direction, and in each of the drawing dies (8, 9, 10, 11) is increasingly bent in circumferential direction. The slit tube is closed in a last forming step (15) immediately in front of the welding point.

Abstract: In a process for the continuous production of longitudinally seam-welded and corrugated metal tubes (46), a metal band drawn off from a supply reel is formed into an open-seam tube, welded at its longitudinal edges, and the welded smooth tube (45) corrugated. A withdrawal apparatus driven by an electric motor engages the smooth tube. The smooth tube (45) is corrugated by means of a corrugation plate (43) located in a corrugation head (42) which can be driven rotationally. The corrugation head (42) is driven directly by a hollow shaft motor (37, 38).

Abstract: Ultrasonic welding apparatus is used for making roof flashing units. The roof flashing unites typically include a generally flat aluminum plate and a cylindrical aluminum element joined to the generally flat plate. Two ultrasonic welders are used to make the roof flashing unit, including a horizontally disposed ultrasonic welder for the cylindrical element and a horizontally disposed ultrasonic welder for joining the cylindrical unit to the generally flat plate.

Abstract: A method for smoothing and compacting a weld on a cylindrical support sleeve includes mounting the support sleeve on an abutment and moving a device across the support sleeve such that a roller on the support sleeve rolls on the weld under pressure so that it smooths and levels the weld. An arrangement for smoothing and compacting a weld on a cylindrical support sleeve includes, the abutment on which the support sleeve may be mounted, the device, and the roller.

Abstract: In an apparatus for manufacturing an optical fiber cable that includes a metal tube (3) in which at least one optical fiber (2) is arranged in a viscous plastic mass, which apparatus includes a device continuously forming a metal strip (5) into a slit tube, a welding device (7), and a charging tool with at least one tube (22b) whose one end projects into the slit tube (22b), whereby the tube introduces the optical fibers (2) into the metal tube (3), the one tube (22b) has an indentation (22d) on its surface facing the welding device (7), which is covered toward the top and thus forms a channel (22f), and a coolant gas or protective gas is directed through this channel (22f).

Abstract: A forming stand for continuously forming a skelp material into a pipe, by pressure of spaced-apart forming rolls supported by spaced upper and lower shafts, the forming rolls having two portions, with one portion fixedly fitted on one side of its shaft, a sleeve slidably fitted to the other end of the shaft and fixedly secured to the sleeve and slidable with respect to the shaft; a bearing box for supporting one side of the associated shaft; a bearing box supporting the other side of the associated shaft through the sleeve; upper and lower stand supporting frames for supporting both of the bearing boxes to be movable in an axial direction; and supporting columns for supporting the stand supporting frames; the pipe-forming force is continuously measured and the forming operation is adjusted such that the measured value of pipe-forming force does not exceed a predetermined pipe-forming upper limit.

Abstract: In a guide and calibrating tool for guiding container bodies for welding, at least one of the guide rollers is driven. The drive is pneumatic, by compressed air blown by a nozzle onto recesses in the roller. The roller is driven only initially upon restart of the welding machine or in the event of a break in the passage of a series of bodies, in order that no braking is caused by the arrival at the guide tool of the first (and possibly second) body. This enables the gaps between the bodies to be kept more constant even at the start of a series of bodies to be welded, and the first bodies to be welded do not suffer increased slip between the bodies and the welding electrodes.