Abstract: There is provided a base-integrated blade manufacturing method for manufacturing a base-integrated blade by fixing a cutting blade having a circular opening to a base having an annular projection. The method includes a first step of preparing the base having the projection that has an outside diameter greater than a diameter of the opening of the cutting blade, and the cutting blade, a second step of lowering a temperature of the base and thus shrinking the base to have the outside diameter of the projection smaller than the diameter of the opening of the cutting blade, a third step of inserting the projection into the opening of the cutting blade, and a fourth step of raising the temperature of the base and thus expanding the base in such a manner that the cutting blade is fixed to the base.

Abstract: The present disclosure relates to a welding device and a processing apparatus for a secondary battery current collector. The welding device includes: a welding head; and an anvil block. A welding station is disposed between the welding head and the anvil block. The welding device is configured to weld a foil to a portion of a composite current collector at the welding station. According to this solution, the foil can be used as a tab of the composite current collector by using the foil to connect with the composite current collector so as to output the current in the battery cell.

Abstract: A method of fabricating a part, for example a reinforcing edge for a turbomachine blade, the method including: making at least one fiber structure by three-dimensionally weaving metal yarns; and subjecting the fiber structure to hot isostatic pressing to cause the metal yarns to agglomerate so as to obtain a solid part. A composite solid part, for example a reinforcing edge for a turbomachine blade, includes a reinforcing structure of three-dimensionally woven ceramic fibers and a metal or metal alloy matrix.

Abstract: A method for making a cellular seal member for a turbine is disclosed. The method includes, in sequence, forming a diffusion aluminide coating on a surface of a cellular seal to form a coated cellular seal. The method also includes brazing the coated cellular seal to a seal substrate.

Abstract: This metal lip seal capable of ensuring tightness between two elements includes: two resilient members each intended to be accommodated in a cavity of one of the two elements, said cavities being located in line with a zone of engagement of the two elements one with the other in which tightness is desired; and a flexible body secured to the element receiving the resilient members, provided with two free ends, said free ends extending at least in line with said engagement zones and being in contact with the resilient members. Each of the resilient members is capable of exerting a contact force on the free ends in order to ensure tightness between the two elements.

Abstract: The instant invention provides a means and method for producing multi-laminar elements, said elements being suitable for operation in high temperature, atmospheric or vacuum environments such as those which may be required when processing materials such as substrates for semiconductors or for chemical vapor deposition.

Abstract: A pair of soldering irons are fixed to a sliding plate at a predetermined interval. The soldering irons are integrally moved so as to reciprocate in a rectangular direction relative to a conveyor belt. One of the soldering irons is conveyed to a working position of the conveyor belt and the other of them is separated from the conveyor belt. While one of the soldering irons solders a circuit board, the other is cleaned. The circuit board has a slit into which a metal plate is inserted and soldered. For the slit, a soldering land constituted of a main-land and a sub-land is provided. The main-land is formed along one of longer sides of the slit. The sub-land is elongated from the main-land along a shorter side of the slit. The soldering land is not formed all around the slit so that the slit is not closed by solder when the circuit board is dip-soldered.

Abstract: A pair of soldering irons are fixed to a sliding plate at a predetermined interval. The soldering irons are integrally moved so as to reciprocate in a rectangular direction relative to a conveyor belt. One of the soldering irons is conveyed to a working position of the conveyor belt and the other of them is separated from the conveyor belt. While one of the soldering irons solders a circuit board, the other is cleaned. The circuit board has a slit into which a metal plate is inserted and soldered. For the slit, a soldering land constituted of a main-land and a sub-land is provided. The main-land is formed along one of longer sides of the slit. The sub-land is elongated from the main-land along a shorter side of the slit. The soldering land is not formed all around the slit so that the slit is not closed by solder when the circuit board is dip-soldered.

Abstract: A method for determining the generation of a diffusion bond between two articles is disclosed. The two articles are sealed together to define a cavity therebetween. A vacuum is drawn in the cavity by means of an evacuation tube having a passageway. The passageway is then sealed and the articles are subjected to a temperature and pressure to diffusion bond the articles together. A successful diffusion bond can be determined if the evacuation tube sidewall is collapsed.

Abstract: A cost effective process is provided for the production of a clad reactive metal plate composite that contains a complete metallurgical bond between a reactive metal or metal alloy backer plate and the cladding layer which is employed in the present invention as the cladding plate. The full metallurgical bond is achieved in the present invention by maintaining a small gap between the cladding plate and the backer plate in the composite assembly. The small gap, which optionally may contain a evacuation nipple, may be obtained by placing shims composed of the backer plate material between the backer plate and the cladding plate in the composite assembly prior to sealing and hot working the assembly. Also, provided is a highly corrosion resistant clad reactive metal plate composite which comprises a reactive metal or metal alloy cladding layer that is completely bonded to a reactive metal or metal alloy backer plate through a metallurgical bond.

Abstract: A method of producing a fibre-reinforced metallic circular part having a tral hollow, wherein the reinforcing fibres are disposed in the part in the vicinity of the hollow, comprises providing an annular metallic blank with a channel-sectioned groove opening towards the axis of the blank, placing uncompressed concentric layers of the reinforcing fibres and additional metal alternately in the groove followed by a more rigid expansion ring, evacuating the groove and sealing it by a deformable closure member which covers the groove, placing this assembly in an autoclave and subjecting it to a temperature and pressure sufficient to effect superplastic forging of the layers of additional metal whereby the fibre layers and the additional metal layers are compressed and welded to the blank in a single operation, and machining the resulting assembly to obtain the required shaped part.

Abstract: Disclosed is a process of preparing a composite wire which comprises sealing one end of a pipe to be employed as a jacket, inserting a bar to be employed as a core into the pipe and conducting a hot processing of the pipe while vacuum-sucking the pipe from the other end thereof. In accordance with the present invention, the strength of the resulting composite wire is sufficient, and the number of operations can be reduced, that is, the wire can be prepared under the excellent workability and productivity.

Abstract: A method of making a titanium fan disc for a gas turbine engine comprises the steps of providing a pair of identical forged titanium cylinders each having a central bore and a flat end surface at right angles to its central axis, preparing the flat end surface of each cylinder to a high degree of smoothness, abutting the prepared surfaces of the cylinders one against the other in axial alignment, removing air from between said surfaces, and diffusion bonding the cylinders end-to-end by hot isostatic pressing to form the disc.

Abstract: A plurality of titanium sheets are assembled into a stack. One of the sheets is provided with a stop off material on one surface to prevent diffusion bonding at predetermined positions. The edges of the sheets are welded together and a pipe is welded to the stack to interconnect with the stop off material to form a sealed assembly. The sealed assembly is evacuated. The sealed assembly is heated to evaporate the binder from the stop off and the binder is extracted from the assembly. The pipe is then sealed by two spaced welds. The assembly is heated and externally pressurized to diffusion bond the sheets together. The region of the pipe between the assembly and the first seal and the region of the pipe between both seals collapse to indicate a successful diffusion bond, or one or both regions are uncollapsed to indicate an unsuccessful diffusion bond. An integral structure formed by a successful diffusion bond is then superplastically formed to produce an article.

Abstract: A stack of titanium sheets are placed on a worktable in a vacuum chamber. One of the mating surfaces of each pair of mating surfaces has had a stop off material applied in a desired pattern to prevent diffusion bonding. A pump evacuates the vacuum chamber and heaters heat the stack to evaporate volatile binder from the stop off. When all the binder has been removed the worktable is moved relative to an electron beam gun to weld the edges of the sheets together to form a sealed assembly. The volatile binder is removed quickly and oxidation of the titanium is prevented during baking out of the binder. The sealed assembly is then heated and externally pressurised to diffusion bond the sheets together. The integral structure is then heated and internally pressured to superplastically form one of the sheets to produce an article of predetermined shape.

Abstract: A method of manufacture of a bar by roll-bonding of medium-alloy or high-alloy steel to mild steel involves the use of a tip composed of alloyed steel obtained by powder metallurgy, in which the compacting gangue of the tip has been retained so as to form a strong and intimate bond between the tip, the counter-tip, and the substrate.

Abstract: A method for repairing drive shafts such that the corrosion stress cracking resistance is increased. More specifically, the drive shaft is removed from the facility in which it is being utilized. After removal, the region of the shaft experiencing cracking is identified and machined to produce a groove having a flat bottom and outwardly tapered edges. Filler material to restore all material removed by machining and provide some excess material is placed in the groove and HIP bonded to the shaft. The excess material is removed from the surface of the shaft to restore the shaft to its original dimension. Due to the filler material having a lower coefficient of thermal expansion than the shaft the repair area is subject to compressive surface stresses.

Abstract: A brazing procedure including the steps of retaining a component (7) having a brazing section (2) therein by means of a die assembly (3, 4) which is compressed by a hot press (8), admitting (6) an inert gas into the component to produce an inert atmosphere inside the component having a pressure which is higher than the outer pressure, and then heating (5) the component thereby brazing the section. A brazing clearance is maintained at a proper amount prior to brazing, and the outer configuration of the component is maintained with enhanced precision. The brazing operation is also advantageous due to its reduced operating cost.

Abstract: A method of producing clad steel plate comprises the steps of preparing an assembly slab by superposing a stainless-steel or nickel alloy cladding material onto base metal consisting essentially of, by weight, 0.020 to 0.06% carbon, 0.5% or less silicon, 1.0 to 1.8% manganese, 0.03% or less phosphorus, 0.005% or less sulfur, 0.08 to 0.15% niobium, 0.005 to 0.03% titanium, 0.05% or less aluminum, 0.002 to 0.006% nitrogen, and one or two elements selected from among a group consisting of 0.05 to 1.0% nickel, 0.05 to 1.0% copper, 0.05 to 0.5% chromium, 0.05 to 0.3% molybdenum and 0.001 to 0.005% calcium, with the balance being iron and unavoidable impurities, and welding its periphery; heating the slab to 1100.degree. to 1250.degree. C.; rolling the slab at a reduction ratio of 5 or more and a rolling finish temperature of 900.degree. to 1050.degree. C.; air cooling for 60 to 200 seconds; cooling the slab from a temperature of at least 750.degree. C. to 555.degree. C. or below at a cooling rate of 5.degree.

Abstract: A process for preparation of capsule for use in isostatic pressing treatment, the process comprising a first step of enclosing a material to be treated, such as ceramic, metal, resin, etc. with metallic foil having a thickness of from 30 to 300 .mu.m, and a second step of welding the metallic foil so as to seal the material to be treated in the metallic foil thus welded, thereby preparing a capsule, wherein the welding is carried out by means of TIG welding. Alternatively, the welding may be carried out by means of seam resistance welding. It is posible, by the process, to seal the material to be treated in a capsule easily and economically. The capsule thus obtained is in a good sealed condition, permits effective isostatic pressing treatment, and enables the treated material to be taken out easily. A ceramic or metal layer covers the material to be treated to prevent adhesion between the material and the metallic foil.

Abstract: A method for manufacturing titanium clad steel plate by forming a slab assembly having an alloy steel substrate, a titanium metal or alloy cladding on said substrate and a Ni-Cr alloy foil or film having opposed surfaces between said alloy steel and said cladding. The Ni-Cr alloy foil or film has one surface in surface contact with the cladding and the opposed surface in surface contact with the alloy steel substrate. The Ni-Cr alloy contains 32.5 to 40 wt. % Cr and 55 to 65 wt. % Ni. The slab assembly is heated at a temperature of 850.degree. to 1010.degree. C. The heated slab assembly is hot rolled with a reduction ratio of 30% or more to form the titanium clad steel plate.

Abstract: A method of obtaining effective faying in joining parts includes forming a first and second member into predetermined complementing shapes. The members are then placed together and sealed along a peripheral track to form a chamber between the members. The method further includes applying a pressure differential to the members with the lesser pressure residing in the chamber and heating the members to soften at least one of the members to conform the members to each other under the force of the differential pressure.

Abstract: Fabrication of the test structure is functionally illustrated in FIG. 9. More specifically, the first step in the process is to machine the cavity 40 in the third body of austenitic material 42, as functionally illustrated at reference numeral 80. After the cavity 40 has been machined, the fault sample 34 is installed into the cavity by heating the third body of austenitic material 42 and cooling the fault sample 34. This process is functionally illustrated at reference numeral 82. After installation of the fault sample 34, the interface is welded to seal the junction and the combined structure HIP bonded, as functionally illustrated at Reference Numerals, 84 and 86. After bonding the test structure is machined into the desired configuration, as functionally illustrated at Reference Numeral 88.

Abstract: A method of brazing of an outer carbon steel shell to an inner stainless steel shell, in which a stainless steel sheet material of the inner shell is rolled up with an overlap and arranged with a clearance inside the outer shell, braze material is placed in the clearance, walls of the rolled sheet material of the inner shell are forced to the inner surface of the outer shell, longitudinal edges of the sheet material of the inner shell are weld-joined to form the inner shell, air is evacuated from the clearance, and ends of the outer and inner shells are joined by circular vacuum-tight corner welds, one leg of which extends radially and has a length equal to at least one thickness of the inner shell, whereas the length of the other leg, which extends longitudinally, is equal to at least twice the thickness of the wall of the inner shell and said inner and outer shells are brazed in a furnace forming after cooling a bimetallic cylindrical article.

Abstract: The method of making a heterogeneous, Damascus-type cutting blade, comprising forming an open metal enclosure, placing a stack of metal foils in the enclosure, placing a metal plate in the enclosure on top of the stack of foils, folding in portions of the enclosure on said plate to compress the latter and stack of foils, heating and hammering the enclosure and foils to bond the same together, removing the enclosure from the bonded foils, and finish-griding the bonded foils.

Abstract: A method of manufacturing an externally clad tubular product employing a tubular host such as steel, including the steps of plating the external surface of the tubular host with a low melting point bonding metal alloy, assembling a tubular clad member, such as of nickel base alloy, over the plated tubular host, circumferentially welding one end of the cladding member to one end of the host member and welding the other ends in such a manner as to incorporate a metallic gas reservoir, thus forming a subassembly. The annular space formed in the subassembly between the interior of the cladding member and the exterior of the tubular host is evacuated of water vapor and oxygen. The evacuated subassembly is heated to about 1650.degree. to 2100.degree. F. thereby melting the bonding metal alloy, and the heated subassembly hot rolled to metallically bond the cladding member to the tubular host by means of the mechanism of liquid interface diffusion bonding.

Abstract: A method of cladding a base plate of carbon steel, including the steps of plating by electroless deposition the faying surface of the plate slab, positioning a cladding plate, on the the plated faying surface, welding both plates together at three edges to form a seal, attaching a gas reservoir at the fourth side thus forming a sealed subassembly, evacuating the space formed in the subassembly between the two plates of water vapor and oxygen, heating the subassembly to about 1650.degree. to 2100.degree. F. thereby melting the bonding metal alloy, and hot rolling the heated assembly to metallically bond the cladding plate to the steel plate by means of the mechanism of liquid interface diffusion bonding.

Abstract: An apparatus for welding a section of pipeline onto an existing pipeline, the process including the steps of cutting away the section of damaged pipeline; providing a apparatus insertable within each end of the existing line for venting off gas within the line to create a gas free safety zone around the cut ends of the line; providing a flange for welding onto the ends of the line, the flange including a ring for sealingly engaging the face of a mating flange to effect an initial seal between the flanges while a weld bead is welded in place between the mating flanges. Following the welding, there is provided a test port in the wall of the flange for allowing air or fluid to be injected into the annular space between the metal sealed ring and the weld so as to test for any leak in the weld in place. Further, the sealing ring and test ports are in a position so that the exterior weld between the flanges may be X-rayed for any flaws within the weld.

Abstract: Vehicle body of a two-wheeled vehicle assembled by holding a plurality of center members on a center jig which may be movable between a setting station and a coupling station, setting side frame members on a pair of side frame jigs in a prostrate posture at a position laterally adjacent the coupling station with the side frame jigs being a jig frame formed of frame materials with spaces therebetween, welding the side frame members together by welding robots adjacent the coupling station, erecting the side jigs to position the welded side frames in position with respect to the center members on the center jig, and welding the side frames to the center members using the same welding robots extending through the spaces in the jig frame of the side frame jigs.

Abstract: A method of cladding a base plate of carbon steel, including the steps of plating by electroless deposition the faying surface of the plate slab, positioning a cladding plate on the plated faying surface, welding both plates together at three edges to form a seal, attaching a gas reservoir at the fourth side thus forming a sealed subassembly, evacuating the space formed in the subassembly between the two plates of water vapor and oxygen, heating the subassembly to about 1650.degree. to 2100.degree. F. thereby melting the bonding metal alloy, and hot rolling the heated subassembly to metallically bond the cladding plate to the steel plate by means of the mechanism of liquid interface diffusion bonding.

Abstract: A method of manufacturing the adapter of a multipole slab includes assembling simultaneously a stack of alternating plates of magnetic steel and non-magnetic steel, a solder and a thin-wall steel container of which the walls sealingly enclose the stack of the plates and the solder. Then the container with the stacked plates and solder therein is heated to a soldering temperature, and subsequently cooled. Then the walls of the container adjoining the edges of the stacked plates are removed.

Abstract: A method of manufacturing an externally clad tubular product employing a tubular host such as steel, including the steps of plating the external surface of the tubular host with a low melting point bonding metal alloy, assembling a tubular clad member, such as a nickel base alloy, over the plated tubular host, circumferentially welding one end of the cladding member to one end of the host member and welding the other ends in such a manner as to incorporate a metallic gas reservoir, thus forming a subassembly. The annular space formed in the subassembly between the interior of the cladding member and the exterior of the tubular host is evacuated of water vapor and oxygen. The evacuated subassembly is heated to about 1650.degree. to 2100.degree. F. thereby melting the bonding metal alloy, and the heated subassembly hot rolled to metallically bond the cladding member to the tubular host by means of the mechanism of liquid interface diffusion bonding.

Abstract: A method for fabricating long-length and/or large-sized dense filamentary reinforced monotapes. The method comprises forming a layered sandwich of matrix foils or encapsulating sheets plus foils around a reinforcing mat of collimated fibers and sealing the edges of the assembly. The sealing step is carried out with the sandwich formed to a predetermined arcuate configuration such that the sandwich can be coiled after edge sealing without buckling the encapsulating sheets or disturbing the filament alignment and orientation. The formation of the sealed, encapsulated preform can be carried out using continuous processing techniques. Subsequent processing, such as densification, can be performed with the preform in the coiled condition or after it is uncoiled to approximately the arcuate configuration of the sealing step.

Abstract: A method of manufacturing an internally clad tubular product employing a tubular host such as steel, including the steps of plating the internal surface of the tubular host with a low melting point bonding metal alloy, inserting a tubular cladding member, such as of nickel base alloy, into the plated tubular host, circumferentially welding one end of the cladding member to one end of the host member directly and welding the other ends in such a manner as to incorporate a metallic gas reservoir, thus forming a subassembly, evacuating the annular space formed in the subassembly between the exterior of the cladding member and the interior of the tubular host of water vapor and oxygen, assembling a close-fitting full-length tooling mandrel of high thermal expansion material inside the subassembly, heating the subassembly to about 1650.degree. to 2100.degree. F.

Abstract: A method of manufacturing an internally clad tubular product employing a cylindrical host formed such as of a first nickel base alloy including the steps of plating the internal surface of the host with a low melting point bonding metal alloy, inserting a cylindrical cladding member, such as of a second nickel base alloy, into the plated cylindrical host, circumferentially welding one end of the cladding member to one end of the host member directly and welding the other ends in such a manner as to incorporate a metallic gas reservoir, thus forming a subassembly, evacuating the annular space formed in the subassembly between the exterior of the cladding member and the interior of the cylindrical host of water vapor and oxygen, heating the subassembly to about 1650.degree. to 2200.degree. F. thereby melting the bonding metal alloy, and hot extruding the heated subassembly to metallically bond the cladding member to the cylindrical host by means of the mechanism of liquid interface diffusion bonding.

Abstract: A composite member is made by fitting a functional member constituted by an aluminum composite material capable of providing a desired target function to a recess of a base material constituted by an aluminum alloy and provided with the recess on the surface required to exhibit the desired target function. The entire peripheral section exposed at the outer surface among the joining sections of the base material with the functional member is beam-welded in a non-oxidizing atmosphere. The beam-welded base material and the functional member are then subjected to diffusion bonding by pressing them at least in the fitting direction and heating them.

Abstract: A method for manufacturing a railway wheel with a base material, a more wear-resistant layer at the part of the flange facing the wheel tread, and a layer in the tread which gives a high friction between wheel and rail which is relatively independent of the weather. The method is characterized in that a prefabricated component is manufactured from members of the base material and from the more wear-resistant materials, respectively, which members are given such a shape as to fit closely against each other, and which, after turning or other machining and cleaning from oxide and other impurities, are put together and welded together at the outer surfaces of the component in such a way that admission of air between said members is prevented, the component thereafter being hot-worked to form a finished or near finished wheel blank with a good bond between the different members defining the tread and/or flange regions thereof.

Abstract: A method for producing a clad plate by rolling a cladding assembly formed of a cladding material and a base material to bond the cladding material with the base material. The bonding is effected by main rolling initiated at an essentially central portion of a predetermined bonding surface of the cladding assembly and is advanced toward one of the ends of the cladding assembly.

Abstract: A method of manufacturing an internally clad tubular product employing a tubular host such as steel, including the steps of plating the internal surface of the tubular host with a low melting point bonding metal alloy, inserting a tubular clad member, such as of nickel base alloy, into the plated tubular host, circumferentially welding one end of the cladding member to one end of the host member directly and welding the other ends in such a manner as to incorporate a metallic gas reservoir, thus forming a subassembly, evacuating the annular space formed in the subassembly between the exterior of the cladding member and the interior of the tubular host of water vapor and oxygen, heating the subassembly to about 1650.degree. to 2000.degree. F. thereby melting the bonding metal alloy, and hot rolling the heated subassembly to metallically bond the cladding member to the tubular host by means of the mechanism of liquid interface diffusion bonding.

Abstract: A permanent magnet rotor construction technique resulting in a rotor having excellent stiffness characteristics and being capable of higher speeds and longer lengths is disclosed. The rotor is constructed using nonfusion bonding techniques whereby an inner cylinder of magnetizable material is bonded inside a hollow outer cylinder of non-magnetizable material, with the resulting assembly having cylindrical end pieces also of non-magnetizable material bonded at each end. Pockets for receiving the rare earth permanent magents are then machined through the outer cylinder, and the magnets are mounted in the pockets in contact with the magnetizable material of the inner cylinder. Construction of the rotor is completed by installing a thin cylindrical shell over the permanent magnets in the areas of the rotor adjacent thereto.

Abstract: A method for cladding a corrosion resistant high alloy material on surfaces of crossed cavities in a vessel of a high strength metallic material forming a valve casing or the like, the method including the steps of prefabricating first and second cladding structures of generally tubular shapes conforming with the crossed cavities from a thin sheet of a high alloy material; providing grooves on the surfaces of the crossed cavities for receiving corner members of a high alloy material to be located at joined corners of the first and second cladding structures at the intersection of the crossed cavities and end members of a high alloy material to be fitted on end portions of the cladding structures; assembling the first and second cladding structures, corner members and end rings into the crossed cavities; sealing the contacting surfaces of the assembled parts by welding the end members to the vessel and cladding structures; coalescing the assembled parts and the vessel by applying a high pressure to the claddin

Abstract: A method of production of a cladding tube for a nuclear fuel element wherein a first hollow billet of a zirconium alloy and a second hollow billet of zirconium having a smaller outer diameter than the first hollow billet are formed by heat treatment, forging and cutting. A resilient member is inserted in a space defined between the first hollow billet and the second hollow billet inserted in the first hollow billet, a pressure oriented axially of the two hollow billets is applied to the resilient member to bring the outer wall surface of the second hollow billet into intimate contact with the inner wall surface of the first hollow billet, and opposite ends of the two hollow billets are joined and sealed. The hollow billets thus joined into a unitary structure are subjected to hot extrusion, cold working and heat treatment to produce a composite tube of reduced diameter and reduced thickness, and the inner and outer wall surfaces of the composite tube are ground.

Abstract: The invention is concerned with the object of providing an advantageous manufacturing method for a machine hollow cylinder subjected to high working pressure and pronounced erosion action, especially those used for plastic processing machines. To that end a preferably cylindrical-shaped blank composed of a high-wear resistant, hardenable and corrosion-resistant steel core and a sleeve formed of structural steel, is shaped by forging or hot rolling while forming a metallic bond between core and sleeve and a reduction in the cross-sectional area of the core material by at least 20%. Then by applying a bore while taking into account the machining clearance there is formed the hollow cylinder, there is accomplished the hardening which is accommodated to the core material, and there is undertaken the machining for obtaining the desired final dimension.

Abstract: Method of manufacturing structures from sheets of material having superplasticity as well as diffusion bonding capabilities wherein a combination of diffusion bonding and superplastic forming is performed concurrently with the use of low pressures and a simple heat furnace. The material to be formed and bonded is placed between and sealed in tooling constructed of materials having different degrees of thermal expansion. A low pressure from an external source is applied between the sheets of material to be formed during heating. Forming shims positioned within the tooling provide areas of diffusion bonding when the applied pressure and differential of tooling expansion force the sheets of material together at the shim locations.

Abstract: A method of fabricating complex, composite components for water-cooled, high temperature gas turbines is provided. The method utilizes hot isostatic pressure with molten glass as a pressure transmitting medium. Metal tubing and cladding are bonded to a component core under conditions such that the ends of the tubing extend above the molten glass whereby the pressure inside and outside of the tubing is maintained at equilibrium to prevent collapsing thereof during the application of hot isostatic pressure.

Abstract: A method for manufacturing a turbine rotor assembly from dissimilar materials includes the step of preforming a turbine disc of powdered metal by direct hot isostatic pressing; machining the OD of the disc rim to an exact dimension; prefabricating a ring of airfoil elements having a circular rim with a machined ID therein fit to the OD of the turbine disc; sealing joint lines on side surfaces of the joined parts to create a vacuum at the interface with a high melt temperature sealant; thereafter diffusion bonding the joined and sealed parts by hot isostatically pressing them at temperatures in excess of 1500.degree. F. and under fluid pressure directly applied to the parts in excess of 1000 psi to press the ring ID into intimate contact with the OD of the disc until the dissimilar materials are diffusion bonded to form a high strength butt joint therebetween.

Abstract: In a preferred embodiment thin curved rare earth-cobalt magnets supported on the interior surface of a steel casing are formed by hot isostatic compaction. Rare earth-cobalt powder is magnetically aligned and compacted to at least 65% of the theoretical density. The relatively strong, curved green compacts are positioned on a curved mandrel and placed in a closely fitting steel casing which is evacuated and sealed. The magnets are densified under isostatic gas pressure at elevated temperatures and bonded to the steel. The steel backing serves as an integral motor casing when such magnets are used in D.C. motors.

Abstract: A method for manufacturing a hybrid, dual property turbine wheel assembly comprising the steps of preforming a blade element and separate support ring of a supperalloy material and locating the blades in support slots in the outer diameter of the support ring and radially outwardly of a preformed inner diameter underlying base tangs on each blade element; vacuum braze sealing each of the base tangs within a support slot and thereafter machining the inside diameter of the ring to expose the base tangs; thereafter joining the ring and undercut base tangs thereon to the outside diameter of a preformed disc element and vacuum braze sealing the hub disc and ring blade assemblies to produce a sealed interface region between the outside diameter of the hub element and the inside diameter of the ring and base tangs; and thereafter directly hot isostatically pressing the joined parts to form a direct diffusion bond between the tangs, ring and disc.

Abstract: A positioning system is provided for clamping individual segments of a rock bit together in position for an assembled bit and aligning the seams between the segments with a beam of energy from a welding gun. The segments are moved until the plane of a first seam between segments is coincident with the plane of the beam. Relative movement between the segments and the beam causes the beam to traverse the first seam throughout the plane of the seam and fuse the segments together. The segments are indexed by the fixture to bring the second seam into a position coincident with the plane of the beam. Relative movement between the segments and the beam causes the beam to traverse the second seam throughout the plane of the seam and fuse the segments together. The steps are repeated until the bit is completed.

Abstract: The method of manufacturing polymetallic pipes according to the invention consists of preparing the contacting surfaces of pipe billets, sealing off the gap between the billets at their ends and forming a multilayer pipe billet, heating said billet, placing it into a die and sealing off the space of the pipe billet, and filling said space with a fluid medium for exerting pressure on the internal surface of the billet, said pressure being sufficient for producing a diffusion joint.According to the invention, the temperature gradient in the body of the pipe billet is distributed so that the temperature at one end of the billet is lower than it is in its other parts.