Abstract: Embodiments of the present disclosure provide a light emitting element and a processing apparatus therefor and relate to the technical field of light emitting devices. The light emitting element includes a light-emitting lamp bead(s), a connecting wire, and a covering member(s). The light-emitting lamp bead is welded to the connecting wire to form a welding joint. The covering member covers the light-emitting lamp bead and the welding joint. The covering member is integrally formed by injection molding. The present disclosure solves the technical problem existing in the prior art that the service life is adversely affected and the appearance is deteriorated because the welding joints are oxidized after a period of time.

Abstract: A pressure welding device (1) includes a plastification device (7), an upsetting device (8) and a mounting (11) for the components (2,3) to be welded together and a machine frame (12). The pressure welding device further includes a machine head (13) and an upsetting head (27) which can be moved relative one another along a machine axis (6). The mounting (11) includes a component seat (36), which is mounted on the machine frame (12) so as to be able to float between the machine head (13) and the upsetting head (27), and a preferably automatic adjusting device (17) for adaptation to different component dimensions, in particular component lengths.

Abstract: Disclosed herein are consumer electronics housings made from bulk-solidifying amorphous alloy materials having a ductile coating applied to all or a portion of the bulk-solidifying amorphous alloy. Also disclosed are methods of making consumer electronic housings from bulk-solidifying amorphous alloy materials such that at least a portion of the bulk-solidifying amorphous alloy housing is coated with a ductile cladding material.

Abstract: When a first joining object and a second joining object are joined to each other, the first joining object has a first metal composed of Sn or an alloy containing Sn, the second joining object has a second metal composed of an alloy containing at least one selected from among Ni, Mn, Al and Cr, and Cu. The first joining object and the second joining object are subjected to heat treatment in a state of being in contact with each other to produce an intermetallic compound at an interface between both joining objects such that both joining object are joined to each other. An alloy containing Sn in an amount of 70% by weight or more is used as the first metal. An alloy containing Sn in an amount of 85% by weight or more is used as the first metal.

Abstract: A method is disclosed for mechanically bonding a metal component to a ceramic material, comprising providing a metal component comprising an anchor material attached to at least a first portion of one surface of the metal component; providing a ceramic material having a first surface and a second surface, wherein the ceramic material defines at least one conduit extending from the first surface to the second surface, wherein the at least one conduit has a first open end defined by the first surface, a second open end defined by the second surface, a continuous sidewall and a cross sectional area; positioning the ceramic material such that at least a portion of the at least one conduit is in overlying registration with at least a portion of the anchor material; and applying a bonding agent into at least a portion of the at least one conduit.

Abstract: A torque converter impeller is provided. The torque converter impeller includes an impeller shell and an impeller hub. The impeller shell and impeller hub are autogenously welded together such that the weld has a concave shape. A method of forming a torque converter impeller is also provided.

Abstract: Nickel-base radiant tube includes straight and curved elbow tube sections. The straight tube section has constant inner and outer radii. The elbow tube section has a constant inner radius and variable outer radius. The inner diameter of the elbow tube section is equal the inner radius of the straight tube section. Mating end portion of the elbow tube section has an outer radius equal to the outer radius of the straight tube section. Method for making the radiant tube comprises the steps of positioning a mating end portion of the straight tube section adjacent to and aligned with the mating end portion of the elbow tube section so that end faces of the straight and elbow tube sections face each other to define a circumferentially extending weld groove, and butt welding the mating end portions of the straight and elbow tube sections together at the weld groove.

Abstract: An inexpensive bonding method is provided to bond materials constituted of an aluminum-based metal to each other at a low temperature and a low pressure while inhibiting deformation, without requiring the use of a flux and minimizing the influence on the base materials and the periphery. Also provided are various bonded parts obtained by the bonding method. An insert material comprising Zn as an element that undergoes a eutectic reaction with Al is interposed between two materials constituted of an aluminum-based metal. The two materials are heated, while being pressed against each other, to a temperature at which the eutectic reaction takes place, thereby generating, at the bonding interface between the two materials, a melt due to the eutectic reaction with some of the Al contained in the base materials and discharging the Al oxide films from the bonding interface together with the melt. Thus, the two materials are bonded.

Abstract: A material composite has at least one region of copper or a copper alloy, at least one region of a predominantly graphitic material, and at least one boundary region between them. The boundary region has one or more carbides from the group of the IVb, Vb, VIb transition metals and one or more elements of the group consisting of Si, B, Al, Ge, Mn, Sn. In a preferred implementation of the invention, the composite is produced with a back-casting process.

Abstract: A method for bonding a composite multi-layer shell having complex curvature by the delta-alpha high temperature bonding process uses a novel tool. The tool includes a plurality of segments that combine to form a mandrel assembly having a substantially continuous outer surface. The outer surface has a substantially axisymmetric shape including a complex curvature. When the segments are combined to form the mandrel assembly, at least one of the segments is configured to be movable in a substantially inward direction without substantial obstruction by any other segment. The segments are constructed of a first material have a first coefficient of thermal expansion that is greater than a second coefficient of thermal expansion of a second material of a composite multi-layer shell to be bonded together using the tool.

Abstract: A hydrogen purifier utilizing a hydrogen-permeable membrane to purify hydrogen from mixed gases containing hydrogen is disclosed. Improved mechanical support for the permeable membrane is described, enabling forward or reverse differential pressurization of the membrane, which further stabilizes the membrane from wrinkling upon hydrogen uptake.

Abstract: A dual hardness steel article comprises a first air hardenable steel alloy having a first hardness metallurgically bonded to a second air hardenable steel alloy having a second hardness. A method of manufacturing a dual hard steel article comprises providing a first air hardenable steel alloy part comprising a first mating surface and having a first part hardness, and providing a second air hardenable steel alloy part comprising a second mating surface and having a second part hardness. The first air hardenable steel alloy part is metallurgically secured to the second air hardenable steel alloy part to form a metallurgically secured assembly, and the metallurgically secured assembly is hot rolled to provide a metallurgical bond between the first mating surface and the second mating surface.

Abstract: Nickel-base radiant tube includes straight and curved elbow tube sections. The straight tube section has constant inner and outer radii. The elbow tube section has a constant inner radius and variable outer radius. The inner diameter of the elbow tube section is equal the inner radius of the straight tube section. Mating end portion of the elbow tube section has an outer radius equal to the outer radius of the straight tube section. Method for making the radiant tube comprises the steps of positioning a mating end portion of the straight tube section adjacent to and aligned with the mating end portion of the elbow tube section so that end faces of the straight and elbow tube sections face each other to define a circumferentially extending weld groove, and butt welding the mating end portions of the straight and elbow tube sections together at the weld groove.

Abstract: A method for forming direct metal-metal bond between metallic surfaces is disclosed. The method comprises depositing a first nanostructured organic coating (118) on a first metallic surface (116) to form a first passivation layer thereon, the first nanostructured organic coating (118) comprising an organic phase with nanoparticles dispersed within the organic phase, contacting the first nanostructured organic coating (118) with a second metallic surface (126), and applying on the first and second metallic surfaces (116, 126) at least a bonding temperature of at least room temperature and/or a bonding pressure for a bonding period to bond the first and second metallic surfaces (116, 126) thereby forming the direct metal-metal bond therebetween. A second nanostructured organic coating (128) comprising an organic phase with nanoparticles dispersed within the organic phase may also be deposited on the second metallic surface (126).

Abstract: A connection part of a rail includes a head, a shank extending from an underside of the head and a ridge extending continuously from a top of the head. The ridge encloses a recess in the top of the head. The rail and the connection part are made of metal. The ridge contacts an attaching face of the rail, and a portion of the recess faces the attaching face. By means of welding, the ridge and the attaching face of the rail are melted to form a molten area which connects the connection part and the rail when being cooled.

Abstract: In one aspect of the present invention, a method for forming a bonded assembly comprises providing a first and second portion of the assembly; preparing a mating surface on each portion that conforms substantially to the mating surface of the other portion; rapidly heating a bonding material while substantially heating no more than a thin surface zone adjacent each mating surface, and rapidly assembling the two portions in such a manner as to confine a fraction of the bonding material between the mating surfaces. The first portion may comprise polycrystalline diamond or thermally stable polycrystalline diamond; the second portion may comprise cobalt-cemented tungsten carbide. The assembly may comprise a tool for high-impact applications.

Abstract: The present invention relates to a method for producing a micro-mirror actuator and the corresponding actuator. In the method, the actuator is generated from a layered construction made of at least three main layers (101, 103, 107), which are at least sectionally electrically insulated from one another via intermediate layers (102, 104, 106). The layers are structured to form the micro-mirror element and the electrodes, the structuring being performed in such a way that a closed frame (310) is formed from at least the uppermost layer (107) around the inner area of the actuator, which allows a hermetic encapsulation of the inner area by application of a cover plate onto the frame.

Abstract: A material composite has at least one region of copper or a copper alloy, at least one region of a predominantly graphitic material, and at least one boundary region between them. The boundary region has one or more carbides from the group of the IVb, Vb, VIb transition metals and one or more elements of the group consisting of Si, B, Al, Ge, Mn, Sn. In a preferred implementation of the invention, the composite is produced with a back-casting process.

Abstract: A weld joins a thin overlay of low carbon steel to a base that contains high carbon steel, at least at its surface along which the weld is formed. The weld may be effected by fusion (melting) or by solid-state diffusion. With either it creates a heat affected zone (HAZ) in the base around the weld. The HAZ contains enough austenite, and perhaps bainite as well, to render the HAZ relatively ductile and also crack resistant. Adjacent to the weld the HAZ has a hardness that does not exceed 58 HRC. The weld may be produced with a high energy beam or with resistance welding equipment.

Abstract: The invention relates to a process for manufacturing a sputter target. The process comprises the steps of—providing a target holder (12); —applying an intermediate layer (14) on said target holder; —applying a top layer (16) on top of said intermediate layer; said top layer comprising a material having a melting point which is substantially higher than the melting point of said target material; —heating the target holder coated with said intermediate layer and said top layer.

Abstract: Methods and associated systems for welding a particle-matrix composite body to another body are disclosed. In some embodiments, a particle-matrix bit body may be welded to a metal coupler. In one embodiment, a heating torch may heat a first localized volume of the particle-matrix composite body to a temperature below the melting temperature of the matrix material of the particle-matrix composite body. A welding torch may simultaneously melt a second localized volume proximate the first localized volume to a temperature above the melting temperature of the matrix material of the particle-matrix composite body to weld the particle-matrix composite body to another body.

Abstract: A process for heating a braze alloy by microwave radiation so that heating of the alloy is selective and sufficient to cause complete melting of the alloy and permit metallurgical bonding to a substrate on which the alloy is melted, but without excessively heating the substrate so as not to degrade the properties of the substrate. The process entails providing metallic powder particles having essentially the same metallic composition, with at least some of the particles being sufficiently small to be highly susceptible to microwave radiation. A mass of the particles is then applied to a surface of a substrate, after which the mass is subjected to microwave radiation so that the particles within the mass couple with the microwave radiation and sufficiently melt to metallurgically bond to the substrate. The microwave radiation is then interrupted and the mass is allowed to cool, solidify, and form a solid brazement.

Abstract: A joined body and method of producing the joined body are provided. A first member containing at least a ceramic and a second member containing at least one of a metal and a metal composite are joined with each other via a metal adhesive. The metal adhesive contains at least indium and at least one material containing at least a component capable of reducing the melting point of indium and is provided between the first and second members to provide a laminate. The laminate is heated at a temperature in a solid-liquid coexisting range of an alloy comprising indium and the indium melting point reducing component to join the first and second members.

Abstract: A fusion welding method is provided for fusion welding at juxtaposed interface surfaces a first member, for example made of a first metal based on at least one of Ru, Rh, Pd, and Pt, with a second member made of a second metal, for example a high temperature alloy based on at least one of Fe, Co, and Ni, including at least one identified element, for example Al, that can form a continuous layer of a brittle intermetallic compound with the first metal that is free of such element. With the interface surfaces disposed in contact, energy is generated at the interface surfaces in a combination of an amount and for a first time selected to be sufficient to heat the interface surfaces to a fusion welding temperature. However, the first time is less than a second time that enables formation at the fusion welding temperature of the continuous layer of the brittle intermetallic compound at the interface surfaces.

Abstract: Methods of welding two pieces of metal to produce a weld joint having excellent fracture toughness are provided. Two pieces of metal are positioned for welding so as to form a narrow weld groove having two sidewalls with bevel angles of less than about 10°. Two or more layers are applied to the weld groove to produce the weld joint such that the heat-affected-zone of the weld joint is substantially free of rogue grains.

Abstract: This invention provides a configuration of a joint that allows a satisfactory welded joint to be formed with reduced deformation of the joint region when two-face structures (panels) are friction-welded end to end. The panels 31, 32 each have two substantially parallel plates 33, 34 and a third member 35 connecting the two plates 33, 34. The end portions of the plates 33, 34 of one panel 32 are friction-welded to the end portions of the plates 33, 34 of the other panel 32. At least one of the panels has a plate 36 at its end for connecting the plates 33 and 34 and has a rigidity to support a pressing force produced during the friction welding.

Abstract: An object of the present invention is to provide a cladding material, which has high joining strength and excellent productivity, and a manufacturing method therefor; in order to attain this object, the present invention provides a cladding material comprising: a first material to be joined which is made of aluminum or an aluminum alloy; a second material to be joined which is made of a single metal or an alloy and which is join the first material to be joined; and an intermediate layer which is provided between the first and second materials to be joined.

Abstract: An improved tubular membrane and process of making is disclosed comprising the deposition of fine metallic fibers onto a substrate. The deposited fine metallic fibers are heated to form a flexible membrane. Catalytically active particles can be dispersed with the fine metallic fibers. The flexible membrane is wound to form a membrane winding. The membrane winding is sintered for forming a substantially rigid tubular membrane.

Abstract: The invention provides a process for the production of a composite structural part which can withstand high thermal stress, consisting of at least one graphite part and at least one metal part made of a hardenable copper alloy. In accordance with the invention, the metal part is bonded, by a hot isostatic press process, with the graphite part, which has a layer made of copper or a copper alloy on the bonding surface. In this way, it is possible to use copper-chromium-zirconium alloys with more complex composite structural part constructions and with thin-wall parts of the metal component, without the good mechanical characteristics of the copper-chromium-zirconium alloy being destroyed.

Abstract: The invention relates to a method of manufacturing a bushing baseplate, and to a bushing baseplate. The bushing baseplate is characterized in that it comprises tips (18) constituted by hollow tubular elements of outside diameter slightly smaller than the inside diameter of holes (16) in the plate (12) forming the bushing baseplate, which tips are subjected to a step of being expanded radially relative to their axes. The method is simpler and less expensive.

Abstract: A method of fabricating a metal wood club head. The head is fabricated in two half-sections, each formed by a casting technique. Increased production throughput is achieved by the use of forming dies to maintain the shape of the two half-sections after removal from the casting molds, before the head half-section elements have fully hardened to a solid state. The two half-sections are subsequently joined by welding together facing edges of the respective half-sections along a parting line. The parting line extends through the highest point in the head crown, generally parallel to the face region and behind the hose. The placement of the parting line permits the use of simple one-piece mold cores, since there are no negative angles within the half-section elements to prevent such a core from being removed. The method is low cost, and provides a high strength club head, with the weld joint located away from club stress points.

Abstract: Metallic alloy parts which contain easily oxidizable metallic elements, are welded without solder by applying a non-deliquescent flux thereto at a negligible amount and subjecting them to a high temperature under an inert and non-explosive atmosphere.

Abstract: A method of joining two aluminum tubular members comprising steps of: inserting a iron ring member into a first aluminum tubular member, with part of the iron ring member extending out of the first aluminum tubular member; put a second aluminum tubular member on to the part of the iron ring member extending out of the aluminum tubular member; heating a pair of molds having a less width than the iron ring member to a temperature of 660 degrees centigrade; and applying the molds on the place where the two aluminum tubular members are joined together so as to melt the two aluminum tubular members together.

Abstract: At least one chamfer (10, 11) is produced on each of the parts (2, 3) to be assembled, which chamfer is inclined in relation to the faces of the part, along one of its edges. The chamfer (10, 11) may be produced during the cutting out of the part (2, 3) in a metallic plate. The parts are placed in assembly position with their chamfers (10, 11) in contact over a bearing plane. The parts (2, 3) are welded in a single pass over the bearing plane using a method such as laser or electron-beam welding. The method enables, in particular, the assembly of armour plates to be carried out.

Abstract: A method of producing durable, structurally strong, investment quality gold articles of high troy weight, excellent color and revealing properties and the method of their production are described, including the formation of a structural base from an alloy containing not over 8.33% of a strengthening material such as chromium, titanium or vanadium, which can provide the required strength and hardness in low concentrations, and overlayment or "overarching" with a gold alloy coating in a manner such that both alloys are visible. The structural base provides the support, strength and resistance to corrosion in articles of various shapes, while retaining a high degree of gold purity.

Abstract: The present invention is a method for performing a joining operation to couple a first component to a second component. One embodiment of the present method includes the steps of aligning the first component and the second component so that a first portion of the first component is aligned with a first portion of the second component, heating the first component so that a melt is formed at the first portion of the first component, and forcing the first portion of the second component into the melt so that when the melt solidifies, the first component and the second component are bonded.

Abstract: A segmented brush seal (10) having coaxial annular backing (20) and side (25) plates sandwiching a plurality of tightly packed, circumferentially arrayed bristles (30) which extend radially inwardly at a constant circumferential skew angle, and its method of manufacture, is disclosed. The side plate (25) has a plurality of radially inwardly extending tabs (32) each having a tab end (34) which extends proximate to an inner diameter (22) of the backing plate. The sandwiched plates (20, 25) and bristles (30) are welded together at each tab (32), wherein the resulting weld zone (50) lengthwisely extends from the radially innermost tab end (34) to an outer circumferentially weld (40) at the local bristle skew angle. The seal is then lengthwisely bifurcated through each weld zone (50) at the local bristle skew angle to produce the segmented seal (10).

Abstract: A push rod is manufactured by projection-welding a bottom surface of an end element to a tapered annular end surface of a pipe. To prevent some inclination from arising between the bottom surface of the end element and the annular end surface of the pipe when they are tightly pressed against each other, the bottom surface is formed integrally with a plurality of rose seats of wedge shape in cross section that extend radially with respect to the axial center of the end element. Projection-welding is performed after the rose seats are brought into confronting contact with the tapered annular end surface of substantially triangular shape in cross section.

Abstract: A tube-type heat exchanger has two tubesheets, each provided with a multitude of bores, and tubes which extend between the tubesheets at their bores, their hollow interiors opening into the bores. Each tube at its ends is joined to the tubesheets along fillet welds which, being free from crevices, eliminate the build up of deposits and corrosion which commonly develop in the crevices of heat exchangers. To assemble the heat exchanger, each tube is passed through a bore in one of the tubesheets and advanced toward the other tubesheet, its leading end being inserted into a socket at the end of a bore in the other tubesheet. Then the leading end of the tube is welded to the tubesheet at which it is located. This leaves the trailing end of the tube in the bore of the tubesheet through which the tube was initially inserted, and that bore likewise terminates at a socket. The trailing end of the tube is machined down from within the bore until it extends no farther than the socket at the end of the bore.

Abstract: A process for manufacturing the butt-welded cans comprises the steps of applying a 0.5 to 3.5 .mu.m thick organic resin film for preventing the adhesion of melted metal particles to at least a 1-mm-wide region from the butt-weld portion edge of at least the inner surface of a steel plate can blank, and butt-welding the edges of the can blank by the use of a laser, or alternatively applying a 0.5 to 7.0.mu.m thick organic resin film, butting the edges of the can blank, and laser-welding the butted edges while a cooling device is brought into contact with the butted edges from the inner side of each can. In this case, it is preferred that the coating material having high thermal decomposition resistance is applied to the whole outer surface of each can, and the weld portion is then butt-welded by means of a CO.sub.2 laser.

Abstract: A silicon wafer bonding technique is described utilizing low pressures and a dissolvable gas to substantially eliminate voids formed between the bonding surfaces of two wafers.

Abstract: Shock wave formation of superconductive ceramic oxide electric and magnetic circuit elements with improved microstructures and mechanical properties.

Abstract: A large volume metallic composite container consisting essentially of a plurality of metal plates welded end-to-end, each said metal plate having a stainless metallic layer on the periphery of at least one side thereof and on the ends thereof and a heat-sensitive anti-corrosion coating consisting essentially of a thermoplastic resin on at least one side of each said metal plate and overlapping said stainless metallic layers over a length of at least about 10 mm and at least about 10 mm from the weld used to weld the plates together. The process of making of such containers is also disclosed.

Abstract: Shock wave formation of thin layers of materials with improved superconducting and permanent magnetic properties and improved microstructures.

Abstract: This invention identifies methods and articles designed to circumvent metallurgical problems associated with hermetically closing an all cast iron nuclear waste package by welding. It involves welding nickel-carbon alloy inserts which are bonded to the mating plug and main body components of the package. The welding inserts might be bonded in place during casting of the package components. When the waste package closure weld is made, the most severe thermal effects of the process are restricted to the nickel-carbon insert material which is far better able to accommodate them than is cast iron. Use of nickel-carbon weld inserts should eliminate any need for pre-weld and post-weld heat treatments which are a problem to apply to nuclear waste packages.

Abstract: A ceramic evacuatable enclosure (10, 30, 42) such as a laser body is made by the following process. A first body portion (12, 41) is formed with a channel (18, 19, 20, 43, 45, 46) and second body portion (11, 31, 40) of the same ceramic material is provided. Mating surfaces are polished on the body portions (11, 12) for bonding together by thermocompression below the ceramic distortion temperature to achieve a vacuum seal. The ceramic may be alumina including 0.2 to 12% by weight of vitreous material. The thermocompression temperature may be in the range 1200.degree. C. to 1750.degree. C. Polishing is performed to a finish of from 0.01 .mu.m to 0.15 .mu.m. The body portions (11, 12) may have similar surface formations mutually aligned to provide a folded cavity (18, 19, 20) for an alumina waveguide CO.sub.2 laser.

Abstract: A method of assembly of at least two ceramic components each having at least one flat surface, as applicable in particular to microwave equipment and encapsulation modules for microwave semiconductors. The starting components are made of ceramic material which has been pre-fired, or in other words heated to about 1500.degree. C., and are therefore rigid. The components are no longer joined together by means of a glass paste or a brazed joint between metallized parts but are heated to over 1700.degree. C. The impurities which are present in the ceramic material in a proportion of 1 to 10% serve as a flux and produce an autogenous weld between the two components. Prior to assembly, the ceramic components can be provided with metallizations such as electric tracks on condition that these metallizations are refractory.

Abstract: A method for the adhesion of oxide type ceramics and copper or a copper alloy is provided by this invention, which method comprises placing the oxide type ceramics and the copper or copper alloy in mutual contact, heating them in an oxidative atmosphere thereby effecting adhesion thereof, and rapidly cooling the resultant composite of adhesion. The adhesive strength of the composite of adhesion so produced is about 40% higher than the adhesive strength of a similar composite of adhesion obtained by the conventional method involving gradual cooling.

Abstract: Machined planar array serpentines and transmission lines. The waveguide is fabricated in two parts. In cross section, one part is U-shaped having two side walls and a bottom wall machined out of one piece of aluminum. A plate rests upon and is arc welded to the upper edges of the side walls to provide a fourth wall.

Abstract: A composition for fixing a metal powder molding at sintering, which is used, in the case of disposing a metal powder molding formed by rolling a mixture of a metal powder and a synthetic resin-based binder on a metal base material and sintering the metal powder molding in a non-oxidizing atmosphere, by interposing between the metal powder molding and the base material, comprising a thermosetting resin composition containing a thermosetting resin as the essential component, the amount of the residual carbon of which after the completion of sintering is at least about 0.5% by weight.