Abstract: A non-pressure sensitive hot melt adhesive for use in mailer applications uses a styrenic block copolymer (SBC) with a hydrogenated mid-block as the primary polymer in the composition. The adhesive contains about 10% to about 50% by weight of the SBC, about 2% to about 30% by weight of a polyolefin polymer as a secondary polymer in the composition, about 10% to about 70% by weight of a suitable plasticizer, about 0% to about 30% by weight of a wax, about 0% to about 50% by weight of one or more tackifying resins, about 0.1% to about 4% by weight of a stabilizer, and about 0% to about 3% by weight of auxiliary additives, so that the viscosity of the composition is equal to or less than about 10,000 cP at 163° C. The formulation balances the cohesive and adhesive strength required to insure the adhesive fails cohesively to prevent paper tear.

Abstract: Mailer forms having return mail pieces are described herein. An example form to be folded as an outgoing mailer includes a sheet having substantially parallel top and bottom edges, and substantially parallel first and second side edges, where the first and second side edges are substantially perpendicular to the top and bottom edges. The form includes a first fold line substantially parallel to a second fold line to allow the sheet to fold as an outgoing mailer. A perforation divides the sheet into a removable portion and a reply portion. The form 102 also includes a third fold line different from the first and second fold lines to form a reply mail piece when the removable portion is detached from the sheet and the reply portion is folded along the third fold line. The perforation and the third fold line are substantially parallel to the first and second fold lines.

Abstract: An improved digital media enclosure having two primary components, a sleeve into which the digital media is placed, and an envelope into which the sleeve is placed. At least one surface of the sleeve is printed with a plurality of identification markings on at least one of the sleeve's outer surfaces. The identification markings are each positioned at a first radial distance from a center of the sleeve in regularly angled intervals around the center. The envelope includes a pocket into which the sleeve fits. There is an opening in the envelope pocket located at substantially the first radial distance from the planar center of the sleeve pocket. The opening is also positioned at a same angle as the identification markings, such that any of the identification markings will show through the opening when the sleeve is placed in the sleeve pocket in any of its possible orientations.

Abstract: A mailer is disclosed for distributing advertisements and invoices. The mailer provides an envelope for returning the invoices and a buck slip for displaying advertisements and incentives. The return mailer is attached to the mailer and removed from the mailer simultaneously upon the opening of the mailer.

Abstract: A two way mailer for conveying an item from a sender to a recipient and back is disclosed. The two way mailer comprises a base panel, a sender address panel, and a recipient address panel. The base panel and the sender address panel may be made from a single contiguous piece of material or from non-contiguous pieces of material. The recipient address panel is preferentially part of the same contiguous material as the base panel and the sender address panel. The sender address panel is affixed by at least one adhesive region to the base panel to form a pocket for containing the item during mailing. The size of the pocket eliminates free space and flushes the item with an edge of the pocket which first enters automated postal processing equipment. In this configuration, a fragile item may be conveyed from the sender to the recipient and from the recipient back to the sender without damage to the item.

Abstract: A mailer primarily composed of three layers, or sheets, that are fastened on top of one-another. A back sheet forms the back of both the outgoing and return mail pieces. The back sheet includes the reclosable flap and further includes an opening to allow external viewing of an identification code marked on a media sleeve that is placed in the finished mailer. A second sheet is a middle sheet fastened on top of the back sheet. The middle sheet also has an opening, and is attached to the back sheet such that the middle sheets opening aligns with the back sheet opening. A disk receiving slot is formed between the back sheet and the middle sheet. The aligned openings in the back and middle sheets are located in a center of the disk receiving slot. A third top sheet is removably attached on top of the middle sheet. The top sheet includes delivery markings for original mailing portion of the mailer.

Abstract: Methods and systems that provide privacy of signatures on envelopes containing ballots are provided. The envelope for returning ballots includes a flap with a window that aligns with a signature area on the envelope. The window appears opaque under normal lighting conditions, but appears transparent when illuminated with light having a predetermined wavelength. A movable signature stub is positioned on top of the signature area. The voter signs the back of the envelope on the signature stub, thereby imprinting a signature on the signature area by transferring a material from the signature stub to the signature area, and moves the signature stub. The flap of the envelope is then sealed, thereby covering the voter's signature in the signature area with the window of the envelope flap. To read the signature, light having the predetermined wavelength can be directed onto the window, thereby rendering the window transparent and the signature visible.

Abstract: A reusable envelope has a front address panel and a rear panel joined along three edges to form a pocket with an open top. A first extended sealing flap joined to the top edge of the address panel is provided with a tear strip formed by a line of perforations extending across the top edge of the envelope and through the flap. A second sealing flap is provided which is foldably connected to the top edge of the rear panel and is initially either folded and retained inside the envelope pocket or against the exterior of the rear panel for the first mailing, and is folded over and onto the first panel for the second use. The second flap has an adhesive area securing means for sealing the envelope when the flap is positioned on the address panel for a further mailing. The address panel is provided with an area for postage indicia and, is optionally provided with a first return address area adjacent the top edge of the address panel.

Abstract: A mailing form, including an upper sheet of material adhesively fastened to a lower sheet, is configured for the printing of information on a single side during passage of the form through a non-impact printer. At a first end of the form, the upper and lower sheets are fastened together permanently, forming a pocket to be used as a return envelope. The portion of the upper sheet which extends away from this pocket is divided into an inner flap, on which information is printed, and an outer flap, which is temporarily fastened to the lower sheet in order to protect an adhesive pattern during the printing process. After the printing process, the outer flap is removed and discarded, the inner flap is folded along lines provided for folding, and the lower sheet is folded on itself to enclose the inner flap. As the adhesive pattern holds the lower sheet shut in this position, address and return address information printed on the inner flap is visible through apertures in the lower sheet, which forms an envelope.

Abstract: A multi-part, partially pre-printed form useful as an airbill has address information printed thereon by a non-impact printer. Different configurations of the form are described, including panels overlappingly affixed together by an adhesive having removable strips defined by cuts through the top overlapping panels. The center panel is transparent or at least translucent. The address information printed on the outer panels is in a mirror image format relative to the information printed on the transparent panel.

Abstract: A mailing form, including an upper sheet of material adhesively fastened to a lower sheet, is configured for the printing of information on a single side during passage of the form through a non-impact printer. The upper and lower sheets are fastened together permanently at one end, forming a pocket to be used as a return envelope. The portion of the upper sheet which extends away from this pocket is divided into an inner flap, on which information is printed, and an outer flap, which is temporarily fastened to the lower sheet in order to protect an adhesive pattern during the printing process. After the printing process, the outer flap is removed and discarded, the inner flap is folded along lines provided for folding, and the lower sheet is folded on itself to enclose the inner flap. As the adhesive pattern holds the lower sheet shut in this position, address and return address information printed on the inner flap is visible through apertures in the lower sheet, which forms an envelope.

Abstract: A single sheet business form construction printable in an impact or a non-impact printer includes a base sheet of face stock having a front, a back, a top, a bottom, and first and second sides. The base sheet is adapted to receive a first line of weakening in a first desired location extending adjacent and parallel to the first side to define a first tear strip on the base sheet between the first desired location and the first side. The base sheet is adapted to receive a second line of weakening in a second desired location extending adjacent and parallel to the second side to define a second tear strip on the base sheet between the second desired location and the second side. A first transverse line of weakening is intermediate and parallel the top and the bottom and extends between the first and second desired locations. A lateral strip of adhesive is parallel to the first transverse line of weakening between the transverse line of weakening and the bottom.

Abstract: The invention provides a two way mailer formed of a single blank of sheet material including first and second sections, and a perforated line for separably interconnecting the first and second sections. The first section includes bottom, top and side edges, and a first fold line spaced inwardly from and parallel with the bottom edge. The first fold line defines front and rear portions of the first section. The second section includes rear and return panels, each including bottom, top and side edges. The bottom edges of the rear and return panels coincidently define a second fold line parallel with the first perforated line and about which the return panel may be folded onto the rear panel.

Abstract: A window-containing mailer is provided which is suitable for use in nonimpact printers using heated fuser rolls. A heat and moisture resistant adhesive which resists picking at temperatures encountered in the fusing rolls secures a transparent polymeric film or glassine patch to the mailer substrate. The adhesive may be either a crosslinkable aqueous-based latex or emulsion or a radiation curable composition.

Abstract: A four panel mailer formed of a single sheet or ply of paper is including an elongated sheet (10) of material adapted to receive indicia and made up of four connected panels (18, 20, 22, 24) including two end panels (18, 24) at opposite ends of the sheet and two intermediate panels (20, 22) adjacent one another and located between and adjacent respective ones of the end panels (18, 24). One of the end panels (18) is somewhat longer in the direction of elongation of the sheet (10) than the other of the end panels (24) and has an address window (38). The other of the end panels (24) has two lines of apertures (66) extending in the direction of elongation of the sheet.

Abstract: A mailer assembly which can be supplied to a user in intermediate form and which, when assembled and sealed, has an enhanced ability to shield confidential information from unauthorized view is provided. The mailer assembly may also include an integral return envelope and also may be designed so that variable information can be printed on the sheets making up the mailer prior to assembly using nonimpact printers such as laser printers which use heat and pressure to fuse toner to paper. The mailer assembly includes first and second sheets in superimposed relation, with each of the first and second sheets having a pair of marginal side edges and a pair of end edges. The mailer further includes removable marginal side and end strips for opening the mailer. The first and second sheets are secured together parallel to their respective marginal side and end edges to form a subassembly.

Abstract: A single-ply of paper in web form continuously forms one-piece statement mailers by first die-cutting appropriate portions of the mailer to form a window for a return envelope, and inset edges for a bang-tail and payment coupon. Non-personalized and personalized information is printed on the single ply in various panels thereof. By repeating sequences of applying glue and folding the web into various panels, a complete statement with personalized and non-personalized information can be provided an addressee. Additionally, fugitive glue lines are provided in the return envelope to space the inserts, i.e., a payment coupon and remittance, from edges of the return envelope to facilitate opening of the envelope by automatic mail openers. Further, charge cards are releasably secured to one of the panels such that, when the ply is folded to form the mailer, at least two panels lie on opposite sides of the cards within the mailer.

Abstract: A shipping label to be affixed to a package to be delivered payment on delivery ("C.O.D.") by a courier service or the like includes a plurality of stacked panels. The rear face of the shipping label's back panel is covered with an adhesive to secure the label to the package to be delivered. The front face of the shipping label's top panel provides package delivery information, other client information and the cost of the package being delivered. Between the top and bottom panels is an intermediate panel with delivery information on it relevant to the recipient of the package. A return envelope constituted by a pair of panels joined together along three of their sides is located between the intermediate panel and the back panel. One side of the envelope is open to receive a cheque or other suitable monetary payment in the amount shown on the front face of the top panel. One of the panels of the envelope has a flap which can be folded to seal the open end of the envelope.

Abstract: A C-fold mailer having a return envelope, booklet insert or both is disclosed. The mailer is formed from a relatively large web sheet having two transverse fold lines that separate the sheet into three rectangular sections. Discrete strips of heat seal glue or other adhesive are applied along sections of the edges of one side of the web. In addition, the web is printed with mailing and promotional information and lines of weakness, e.g., perforations, are selectively scored across the web. Furthermore, inserts such as a booklet and return envelop may be included in the mailer.

Abstract: An intermediate for a mailer type business form is formed from a quadrate sheet of paper which is Z-folded to produce a mailer type business form with a reply envelope. A large amount of area is provided for printing yet the reply envelope produced accepts a conventional size personal check without folding. The outgoing address is visible through a window and a first ply of the mailer, the outgoing address printed on the second ply of the mailer. The second and third plies of the mailer have a first perforation line which allows separation into a reply envelope and coupons or stubs, at least one of which can be returned to the entity sending out the outgoing mailer, and the reply address for the return envelope is printed on the top face of the second, middle, ply of the mailer.

Abstract: The reusable mailing envelope is constructed from a blank comprising a front panel having an inner surface and an outer surface and a rear panel having an inner surface and an outer surface and being connected to the front panel along a first fold line. A seal flap formation is coupled to one of the panels along a second line spaced from the first fold line and includes a seal flap having adhesive on an inner surface thereof for adhering the seal flap to one of the panels in a first mailing condition. The seal flap formation further includes a first seal flap section having an inner surface and an outer surface and being connected along a third line to the seal flap and a second seal flap section having an inner surface and an outer surface and being connected along a fourth fold line to the first seal flap section and being coupled along the second line to one of the panels. Structure is provided for securing the front and rear panels together along adjacent side edges thereof.

Abstract: A mailer type business form is formed by double parallel folding a single sheet of paper. The mailer may include a return envelope with a side opening edge, or it may comprise a seven page booklet, all of the pages attached together at one edge and most or all of the pages detachable from the booklet along a perforation line. One of the panels may be of a somewhat smaller width than the others, to allow elimination of one adhesive line, and one thickness of the final mailer, when the intermediate is double parallel folded.

Abstract: An intermediate for a mailer type business form, and the mailer so produced, comprise face-to-face first and second plies which have aligned windows in them, with the outgoing address visible through both windows in the outgoing configuration of the mailer, and with the reply address visible through the second window in the reply envelope configuration after the outgoing mailer is opened and a reply address card inserted into the reply envelope. Carbonless coatings are also preferably provided associated with the first and second plies so that indicia imprinted on the first ply is transferred to the second ply. First adhesive patterns hold the plies together in the intermediate, and second adhesive patterns hold the mailer together when the plies are V-folded about aligned intermediate fold lines.

Abstract: A single-ply is folded about a transverse fold line longitudinally offset from a median through the ply and folded about parallel substantially coincident axes to form first, second, third and fourth panels of a mailer assembly. Longitudinally extending lines of perforations define marginal tear strips and transversely extending lines of perforations on the second and third panels adjacent the middle fold line and adjacent a free end of the first panel register with one another to form an end tear strip adjacent the top or bottom of the mailer. Where a return envelope is required, one of the panels has a U-shaped pattern of heat-sealable adhesive to join a pair of registering panels one to the other, with another panel forming a closure flap bearing rewettable adhesive.

Abstract: A single-ply of paper in web form continuously forms one-piece statement mailers by first die-cutting appropriate portions of the mailer to form a window for a return envelope, and inset edges for a bang-tail and payment coupon. Non-personalized and personalized information is printed on the single ply in various panels thereof. By repeating sequences of applying glue and folding the web into various panels, a complete statement with personalized and non-personalized information can be provided an addressee. Additionally, fugitive glue lines are provided in the return envelope to space the inserts, i.e., a payment coupon and remittance, from edges of the return envelope to facilitate opening of the envelope by automatic mail openers.

Abstract: An intermediate and mailer are provided, the mailer formed by concentrically C-folding a single sheet of paper. The narrow portion of the mailer is the front of the reply envelope, and a statement, coupon, etc., adapted to be placed into the return envelope, is connected to the return envelope by a perforation line when the mailer is opened. A vertical perforation separates the mailer into two parts, one part comprising the return envelope and statement or coupon when opened, and the other part being a six-part booklet, and including the outgoing address information which typically is visible through a window in the mailer front face. To facilitate opening, where a horizontal perf is to be torn the mailer has only a double thickness instead of a triple thickness.

Abstract: An intermediate, and mailer formed from it, utilize a single sheet to form at least one reply envelope. The sheet is eccentrically C-folded, and preferably two reply envelopes are formed between first and third plies of the mailer. A third reply envelope also can be formed from a second ply of the mailer by a quadrate panel adhesively secured to the bottom face of the second ply. Lines of weakness, such as perforations, allow ready detachment of the sealed edges of the mailer, and separation of the reply envelopes from each other.

Abstract: A return mailer type business form has a top ply through which outgoing address information is visible, and a second ply with a reply address printed on its back. The back of the second ply is covered by a removable third ply when used as an outgoing mailer. After receipt by the addressee, the first ply is detached along a perforation line on the first face, and a flap on the second ply is folded about a score line to close the reply envelope formed by the remaining part of the top ply and the second ply, and to cover any further outgoing address information visible by viewing the first ply. The outgoing address information may be printed on the second ply and visible through a window in the first ply, or may be printed on the first ply.

Abstract: A mailer product is provided which is formed from a single sheet of paper having first, second and third sections. The first and second sections are separated by a first transverse line and the second and third sections are separated by a second transverse line. The sheet of paper is foldable along the first and second transverse lines so that the first section overlies the second section and the third section overlies the first and second sections. First adhesive material is provided on one of the first and the second sections of the sheet for securing the first and the second sections to one another when the sheet is folded along the first transverse line, thereby forming a return envelope. Second adhesive material is located on at least one of the first, second and third sections for securing the third section to at least one of the first and the second sections when the sheet is folded along the second transverse line, thereby forming a closed mailer.

Abstract: A reuseable mailer type business form has an initial mailing configuration addressed to an outgoing addressee, and a reply mailing configuration addressed to a reply addressee. The mailer complies with the postal requirement that no part of the outgoing address or postage (including postal service applied bar coding) appear on the mailer in the reply configuration. The mailer includes a front opaque ply with at least one cut-out, and at least one removable strip adjacent an edge, including a perforation line. Postage indicia are visible at the upper right-hand corner of the front ply. A rear opaque ply has a fold line adjacent an edge, and coincident with the perforation line of the front ply. A flap is defined between the fold line and the adjacent edge. At least one insert ply (between the front and rear plies) having outgoing address information visible through the cutout when the mailer is in the initial mailing configuration is provided.

Abstract: A reusable envelope (10) for the delivery of mail and the return delivery of a response. The reusable envelope (10) includes a single sheet (12) of a selected material with various folds to achieve an envelope similar to a standard envelope. A front panel (14) is defined at a central portion of the sheet. A first wing portion (28) and a back portion (32) are folded and secured to one another. A top flap portion (52) extends from the front panel (14)and may be folded toward the back portion (32) to facilitate sealing the reusable envelope (10) for original delivery. A second wing portion (40) extends from the back portion (32) and is folded and removably secured to a portion of the front panel (14). An opening (20) is revealed for the withdrawal and placement of selected articles to be delivered upon removal of the second wing portion (40). A sealing flap (46) is provided for sealing the opening (20) for return delivery of the reusable envelope (10).

Abstract: A re-mailable envelope is provided with a bodily removable front cover and a closure flap arrangement providing first and second sealing areas for sealing to the back panel of the envelope during first and second mailings. The outer front cover and the main front panel of the envelope have aligned windows for displaying address information provided on the contents of the envelope. At destination, the first addressee bodily removes the entire front cover, along with the original postage, cancellations marks etc., and also opens the envelope in a way that leaves the sealing flap means intact, along with an adhesive area thereon for resealing of the envelope for its second mailing. The envelope is characterized by simplicity and economy of construction and ease of use. In one form, "round trip" postage is provided, which avoids the need for a removable front panel.

Abstract: The disclosure relates to the forming and printing of paper products, particularly paper products such as self-mailers, made from a moving web of paper which is printed on a continuous forms press and folded and glue sealed in one pass through a folder. The disclosed self-mailer includes a return order envelope. The self-mailer is printed on stock of a size and thickness to conform to postal regulations with both sides of the stock being printed, perforated on press to enable tear-off of the return portion of the self-mailer, scored to enable folding, and provided with a mailing window as a continuous form. Laser printing is used for subsequent application of an individual's name and address.

Abstract: A mailer type business form and intermediate are constructed from a single quadrate sheet of paper having first through fourth edges and first and second fold lines, which cooperate to divide the sheet into four panels. The first panel has a cutout positioned to overlie an outgoing address printed on the second panel, when the sheet is folded about the first fold line. Reply address indicia, including bar coding, is printed on the second face of the second panel. Two strips of transfer tape on the first face of the fourth panel cooperate to allow the second and fourth panels to be formed into a return envelope by the recipient. A return envelope flap with rewettable adhesive strip is formed from a second panel. Strips of heat or pressure activated adhesive are disposed adjacent the edges and/or first fold line of various panels in order to seal the sheet into a mailer when folded about the fold lines, and perforation lines are disposed adjacent each of the adhesive strips.

Abstract: A mailer type business form having four parts is produced from two sheets, to define a mailer having top and bottom plies formed from one sheet, and first and second intermediate plies formed from another sheet. The top and first intermediate plies have aligned die cut windows in them, and the second intermediate ply forms a return envelope with the bottom ply. A combination outgoing address for the mailer, and return address for the return envelope, are printed on a portion of the second intermediate ply readily visible through the die cut windows. During production of the mailer, slugs are cut out of one of the sheets, and removed by vacuum or a blast of pressurized gas, and the first and second sheets are merged together, adhesive being applied to the sheets to attach them together.

Abstract: An intermediate for a mailer type business form, and a mailer type business form, are constructed by the simple V-folding of a single sheet of paper, yet provide a return envelope. The return envelope is constructed from pressure sensitive adhesive strips covered with release liner strips and a rewettable glue strip provided on one of the panels of the V-folded sheet, while the panel has printing on its entire inner face. The outgoing address is printed on the second panel near one of the pressure sensitive adhesive strips, and is viewed from the exterior of the mailer through a cutout (with transparent patch) formed in the first panel.

Abstract: A C-fold simple mailer is provided which may be processed on a laser (or other non-impact) printer. Pressure sensitive adhesive is utilized to form the mailer, and integral return envelope. C-folding and sealing are effected after printing of variable data on the form. In one construction variable data is printed on both faces of the form utilizing a duplex sheet feed laser printer, while in a second construction a simplex continuous laser printer is utilized and variable data--including the outgoing addressee address indicia--is printed on only one face. In the second construction a die cut window is provided so that the outgoing address information is visible from the exterior of the mailer.

Abstract: A business form (and related process) includes a web folded medially to form two plies secured one to another about their marginal edges with a third ply secured about three of its four edges to one of the first and second plies forming a return envelope. The edges of the third ply are offset inwardly relative to the edges of the first and second plies. A fourth insert ply is adhesively secured between the first and third plies along only two of its transverse and longitudinal edges. The two edges are substantially aligned with two of the edges of the second ply, leaving two other edges of the fourth ply inwardly offset from the remaining edges of the second ply.

Abstract: A return mailer construction includes a first outer part, at least one intermediate part and a second outer part, wherein the first and second outer parts are used as both outgoing and return envelopes, the first outer part having a CB coating on at least a portion of an interior surface thereof, and at least one intermediate form part having a CF coating on at least a portion of a front face thereof. The first outer form part has an address window formed therein, a major portion of the window being separable from the first outer part upon opening of the mailer. The second outer part having a return envelope flap portion formed therein and foldable over at least a remaining portion of the address window in the first outer part. An alignment aperture is provided on the outer form part for alignment with a mark on the intermediate part, thereby insuring proper alignment of the form parts prior to impact printing variable information on the intermediate form part, through the outer form part.

Abstract: A mailer product and apparatus and method in which a first sheet is printed by a computer printer and then augmented by a second sheet prior to entering folding means, one of the sheets being twice transversely folded.