With Discharge Modifier* Patents (Class 239/533.12)
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Publication number: 20120152202Abstract: A fuel injection valve having a nozzle body having nozzle holes in a tip portion thereof, where fuel led into the nozzle body is injected from the nozzle holes, the fuel injection valve including a first swirl member for generating a first swirl flow in a part of the fuel in the nozzle body; and a second swirl member for generating a second swirl flow in a part of remaining fuel in the nozzle body, the first and second swirl members being mounted so that, as viewed along a center line of the nozzle hole, the first swirl flow is located on one side of an inlet opening of the nozzle hole, while the second swirl flow is located on the other side of the inlet opening, and the first and second swirl flows are formed as opposed flows passing each other across the nozzle hole from each other.Type: ApplicationFiled: July 21, 2009Publication date: June 21, 2012Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHAInventor: Toshikuni Kurokawa
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Patent number: 8191800Abstract: A fuel injection valve has a first and a second injection ports whose central axes are parallel to each other, the central axis of the second injection port is out of alignment with respect to the central axis of the first injection port so that, when the largest length M1 of a longer-side line along which a plane including the central axis of the valve seat member and the central axis of the second injection port intersects with an inner wall of the second injection port is larger than the shortest length M2 of a shorter-side line along which the above plane intersects with an inner wall of the second injection port, the distance W1 from the inner wall of the first injection port to the longer-side line of the second injection port as measured within the plane is larger than the distance W2 from the inner wall of the first injection port to the shorter-side line of the second injection port as measured within the plane.Type: GrantFiled: January 16, 2009Date of Patent: June 5, 2012Assignee: Mitsubishi Electric CorporationInventors: Kazunori Kitagawa, Masayuki Aota, Tsuyoshi Munezane
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Patent number: 8172161Abstract: A fluid injector has a housing, an actuator and a valve body. The valve body has a cartridge (21) with a recess, that forms an injection nozzle on one end, and with a needle (22), that is arranged in the recess and closes the injection nozzle, if it rests with its seat area (224) on a needle seat (215) of the cartridge (21). The area (216) of the cartridge (21) adjacent to the needle seat (215) has a cylindrically-shaped outer contour and the needle (22) has a cylindrically-shaped area (223) adjacent to the seat area (224). The area (216) adjacent to the needle seat (215) and the cylindrically-shaped area (223) have the same diameter.Type: GrantFiled: December 15, 2004Date of Patent: May 8, 2012Assignee: Continental Automitive Italy S.p.A.Inventor: Fabrizio Biagetti
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Publication number: 20120085835Abstract: A fuel injector includes an injector body with a tip component that defines at least one nozzle outlet. A needle valve member is positioned in the injector body and includes a frustoconical segment positioned in a frustoconical bore to separate a needle control chamber from a nozzle chamber. The needle valve member includes an opening hydraulic surface exposed to fluid pressure in the nozzle chamber, and a closing hydraulic surface exposed to fluid pressure in the needle control chamber. The frustoconical bore and the frustoconical segment have a narrowing taper in the direction of an injector tip. The frustoconical features tend to slow the initial opening of the nozzle outlets, and hasten their closure relative to a counterpart injector with cylindrical needle guide features.Type: ApplicationFiled: October 7, 2010Publication date: April 12, 2012Applicant: CATERPILLAR, INC.Inventor: Jeffrey De Payva
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Patent number: 8136745Abstract: The object of the invention is to provide a fuel injection nozzle with which occurrence of cavitation erosion due to occurrence of separation of fuel flow near the needle valve and injection holes is suppressed and variation in fuel injection characteristic is reduced, a method of machining injection holes, and an apparatus therefore to attain the object. An insert tool shaped like the needle valve or an insert tool having a conical surface similar to the needle valve and a groove or grooves are on the conical surface to introduce abrasive fluid to the injection holes, is inserted in the central hollow of the nozzle body when performing abrasive fluid flowing processing to round entrance corners of the injection holes, and the processing of each of the injection holes is stopped when flow rate of abrasive fluid flowing out through relevant injection hole reaches a predetermined value.Type: GrantFiled: June 29, 2007Date of Patent: March 20, 2012Assignee: Mitsubishi Heavy Industries, Ltd.Inventor: Takashi Kaneko
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Publication number: 20120018541Abstract: A gas fuel injection valve is provided in which a single nozzle member (11) is fixedly provided in a front end part of a valve housing (2), and this nozzle member (11) has formed therein a valve seat (13), a valve hole (45) extending through a central part of the valve seat (13), a throttle hole (46) having a smaller diameter than that of the valve hole (45) and communicating with an outlet of the valve hole (45), and a nozzle hole (48) having a larger diameter than that of the throttle hole (46) and communicating with an outlet of the throttle hole (46), wherein when an internal diameter of the throttle hole (46) is D1, a length of the throttle hole (46) is L1, an internal diameter of the nozzle hole (48) is D2, and a length of the nozzle hole (48) is L2, L1/D1>1??(1) 1<D2/D1?1.2??(2) the above expressions (1) and (2) are satisfied.Type: ApplicationFiled: March 17, 2010Publication date: January 26, 2012Applicant: Keihin CorporationInventors: Toshinori Kuzuma, Takashi Yoshida, Wataru Sato, Yoji Nakajima
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Patent number: 8096490Abstract: A fuel injection valve comprises a valve seat, a movable valve element which is seated on or separated from the valve seat, and a nozzle member having a plurality of nozzle holes. At least one of the valve element and valve seat has a curved surface at a contact position where they contact with each other when the valve element is seated on the valve seat. Two or more of the nozzle holes are provided outside an intersection line of a virtual extension surface along a tangential line to the curved surface at the contact position and a surface of the nozzle member.Type: GrantFiled: October 16, 2007Date of Patent: January 17, 2012Assignee: Hitachi, Ltd.Inventors: Yoshihito Yasukawa, Eiji Ishii, Noriyuki Maekawa, Motoyuki Abe, Hiroshi Yamada, Nobuaki Kobayashi, Takahiro Saito
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Patent number: 8083160Abstract: A fuel chamber defined by a recess portion of a valve body and a tip section of a valve member of an injector is structured such that a seat diameter Ds of a seat section of the valve member seated on a valve seat section formed on an inner peripheral surface of the valve body, an axial distance A between an inlet portion of an injection hole formed in the recess portion and the tip section of the valve member facing the inlet portion in the fuel chamber and an axial distance B between an inside region of the recess portion located radially inside the inlet portion of the injection hole in the fuel chamber and the tip section facing the inside region satisfy inequalities: 0.048?A/Ds?0.18 and B/Ds?0.18.Type: GrantFiled: March 27, 2009Date of Patent: December 27, 2011Assignee: Denso CorporationInventors: Noritsugu Kato, Hitoshi Shibata, Toyoji Nishiwaki
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Patent number: 8052073Abstract: A fuel injection valve includes a valve main body of a hollow tubular shape, a needle valve provided to the valve main body in a slidable manner, a valve seat opposing the needle valve to form a seat portion and having an injection hole formed downstream of the seat portion, and a guide portion provided upstream of the seat portion to guide the needle valve. An annular passage communicating in a circumferential direction is defined between the inner peripheral surface of the valve main body and the outer peripheral surface of the guide portion and a fuel passage through which to introduce a fuel from the annular passage to the seat portion is defined. An almost cylindrical filter to trap foreign matter heading toward the fuel passage is provided to the annular passage.Type: GrantFiled: April 21, 2009Date of Patent: November 8, 2011Assignee: Mitsubishi Electric CorporationInventors: Kazunori Kitagawa, Masayuki Aota, Tsuyoshi Munezane
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Publication number: 20110253812Abstract: A plate convex is formed on the upstream side of the injection hole plate and a plate concave is formed on the downstream side of the injection hole plate so as to form a pair together, a minimum of one set of the plate convexes and the plate concaves are formed, and the injection holes are arranged so that the radial centerline which connects the centerline of the plate convex from the axial center of the fuel injection valve does not overlap the center of the injection hole on an upstream flat surface of the injection hole plate, and the plate convex is arranged so as to straddle the injection hole on the upstream flat surface of the injection hole plate, and the top surface of the plate convex.Type: ApplicationFiled: October 18, 2010Publication date: October 20, 2011Applicant: MITSUBISHI ELECTRIC CORPORATIONInventors: Yukitaka SAKATA, Naoya HASHII, Tsuyoshi MUNEZANE
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Patent number: 8033099Abstract: An additive agent injection valve and a catalyst unit are formed on an exhaust gas tube in an exhaust gas purifying system. The additive agent injection valve injects urea solution into exhaust gas flowing through the exhaust gas passage. The additive agent injection valve has a first spray part having a first traveling distance and a second spray part having a second traveling distance which is longer than the first traveling distance.Type: GrantFiled: December 11, 2007Date of Patent: October 11, 2011Assignee: Denso CorporationInventors: Keiji Ohshima, Ataru Ichikawa
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Publication number: 20110240770Abstract: A fuel injector may include a housing, a pintle nozzle assembly and an actuation assembly. The housing may define a longitudinal bore, a high pressure fuel duct in communication with the longitudinal bore and a valve seat including a valve seat surface and an aperture. The pintle nozzle assembly may include a stem and a pintle and may be at least partially disposed within the longitudinal bore and be variably displaceable between a first position and a second position. In the first position, the pintle nozzle assembly may abut the valve seat to seal the aperture. In the second position, the pintle nozzle assembly may be displaced from the valve seat to open the aperture. The actuation assembly may be coupled with the pintle nozzle assembly and operate to move the pintle nozzle assembly to a plurality of positions between the first position and the second position.Type: ApplicationFiled: April 1, 2010Publication date: October 6, 2011Applicant: GM GLOBAL TECHNOLOGY OPERATIONS, INC.Inventor: ROBERT D. STRAUB
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Publication number: 20110232606Abstract: A fuel injector is provided that creates variable spray characteristics to effectively reduce emissions, such as NOx emissions and particulate matter. The injector includes a nozzle valve element of the outwardly opening type including a fuel delivery passage and spray holes. The nozzle valve element is operable to move to a low lift position to cause fuel flowing from the spray holes to impinge on the injector body and to deflect toward the combustion chamber, and to move to a high lift position to cause fuel flowing from the spray holes to avoid impingement on injector body and flow in an obstructed manner directly into the combustion chamber. An annular chamber may be formed in the nozzle valve element adjacent the spray holes to receive fuel.Type: ApplicationFiled: March 21, 2011Publication date: September 29, 2011Applicant: CUMMINS INTELLECTUAL PROPERTIES, INC.Inventors: Lester L. PETERS, David L. BUCHANAN
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Patent number: 8016214Abstract: A fuel injection valve comprises a convex portion prominently formed on an outer end surface of a nozzle body, stepped recesses each of which has plural steps formed by press forming on the convex portion, and multi orifices as fuel nozzle holes formed by press forming so that an outlet of each of the orifices is located at a bottom face of each of the stepped recesses. Furthermore, the fuel injection valve has plural sets each of which comprises one of the stepped recesses and the relevant orifice, the orifices incline to each other, and a step on a downstream side in each of the stepped recesses has a larger diameter than a step on an upstream side thereof.Type: GrantFiled: August 19, 2008Date of Patent: September 13, 2011Assignee: Hitachi, Ltd.Inventors: Masato Higuma, Kenichi Gunji, Keiji Kawahara, Atsushi Sekine
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Publication number: 20110215177Abstract: An injection nozzle for injecting a fluid, the injection nozzle including a nozzle body and a nozzle hole defining a flow passage for fluid, the flow passage including passage walls and the nozzle hole having an inlet in fluid communication via the flow passage with an outlet wherein, the inlet is larger than the output and for at least one section through the inlet and outlet along the flow passage that the nozzle hole is defined, for all distances x within a substantial length of the flow passage, by the condition: |(dS/dx)|>45 microns/millimeter, where S=passage wall separation and x is the distance from the inlet.Type: ApplicationFiled: November 12, 2009Publication date: September 8, 2011Applicant: DELPHI TECHNOLOGIES HOLDING, S.ARLInventors: Noureddine Guerrassi, Laurent Doradoux, Christophe Garsi, Cyrille Lesieur
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Patent number: 8011600Abstract: A fuel injector nozzle for use with an internal combustion engine utilizes arrangements of nozzle openings that are designed to increase fuel contact with oxygen within a combustion chamber. Nozzle openings are positioned in more than one plane substantially parallel with the cylinder head surface, with the planes preferably at least 2 millimeters apart, and with the respective pluralities of nozzle openings oriented to provide diverging injection angles in relation to the cylinder head surface. The fuel injector is particularly designed for use with oxygen-dilute (e.g., high EGR) controlled temperature combustion, direct injection compression ignition engines.Type: GrantFiled: December 19, 2007Date of Patent: September 6, 2011Assignee: The United States of America as represented by the Administrator of the U.S. Environmental Protection AgencyInventor: Charles L. Gray, Jr.
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Patent number: 8002205Abstract: An injection nozzle for an internal combustion engine has a valve member (10) with a seating line (112) defining a seat diameter, the seating line (112) being engageable with a seating surface (14) to control fuel injection by the nozzle, in use. The seating line is defined by an annular ridge (40, 44, 46), integrally formed with the valve needle (10), so as to reduce variations in the seat diameter which would otherwise arise at manufacture due to contact between the valve needle (10) and the seating surface (14) in regions other than at the seating line. The invention provides an advantage in manufacture as repeatability and consistency of the geometry, and in particular the effective seat diameter, of nozzle products is improved.Type: GrantFiled: October 6, 2004Date of Patent: August 23, 2011Inventors: Malcolm Lambert, Andrew Limmer, Mark Norman, Michael Mcloone
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Patent number: 8002207Abstract: This invention serves to suppress the deterioration of oil tightness of a valve after welding without any change in the direction of fuel injection even with deformation of a convex portion after welding of an injection opening plate to a valve seat, as well as without any variation in the direction of fuel injection due to welding variation.Type: GrantFiled: March 27, 2007Date of Patent: August 23, 2011Assignee: Mitsubishi Electric CorporationInventors: Naoya Hashii, Keishi Nakano, Tsuyoshi Munezane, Atsushi Yoshimura, Manabu Miyaki
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Patent number: 7980485Abstract: A fuel injector for an internal combustion engine is disclosed. The fuel injector includes a housing, a valve seat, a metering orifice disc, and a needle. The housing has an inlet, an outlet, and a longitudinal axis extending therethrough. The valve seat is disposed proximate the outlet and includes a passage having a sealing surface and an orifice. The metering orifice disc is located at the outlet and has a plurality of metering openings extending therethrough. The needle is reciprocally located within the housing along the longitudinal axis between a first position wherein the needle is displaced from the valve seat, allowing fuel flow past the needle, and a second position wherein the needle is biased against the valve seat, precluding fuel flow past the needle. A generally annular channel is formed between the valve seat and the metering orifice disc. The channel tapers outwardly from a large height to a smaller height toward the orifice openings.Type: GrantFiled: March 24, 2004Date of Patent: July 19, 2011Assignee: Continental Automotive Systems US, Inc.Inventor: William A. Peterson, Jr.
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Publication number: 20110163187Abstract: A valve for atomizing fluid is specified, in particular an injection or metering valve for fuel injection or exhaust-gas systems of motor vehicles, which valve has a valve seat body (11) with a valve seat (14) which surrounds a valve opening (13), a perforated injection disc (17) which bears against the front side of the valve seat body present between the valve opening (13) and (12) downstream of the valve opening (13) and has at least one spray hole (18) which is offset radially with respect to the valve opening (13), and an inflow cavity (19) which is the at least one spray hole (18).Type: ApplicationFiled: September 2, 2009Publication date: July 7, 2011Applicant: ROBERT BOSCH GMBHInventors: Joerg Heyse, Hartmut Albrodt, Kerstin Koch
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Patent number: 7942349Abstract: A fuel injector body has a fuel chamber and a valve seat around a fuel outlet. A valve body is positioned at the valve seat and a valve stem extends through the fuel outlet and fuel chamber. Engagement (disengagement) of valve body and valve seat closes (opens) the injector. The fuel chamber can comprise primary and secondary chambers connected by a valve passage and a metering member that restricts fuel flow between the chambers, thereby providing a flow-dependent closing force that reduces the dependence of fuel flow through the injector on fuel inlet pressure and that makes that flow dependent on an injector actuating force. The injector body or the valve body can comprise a spray-shaping surface arranged at least partly around the valve seat, which spray-shaping surface is arranged to direct a spray of fuel flowing through the fuel outlet.Type: GrantFiled: March 24, 2009Date of Patent: May 17, 2011Inventor: Andrew E. Meyer
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Publication number: 20110108639Abstract: A fuel injector having a body with a bore, which defines a fuel manifold. The injector also has a variable-area injector arrangement having a pintle with a conical head and a pintle spring connected to the body. The pintle spring urges a tip of the pintle to seal against an exit orifice of the body, such that application of pressurized fuel within the body causes the pintle to move. Above some threshold pressure, the pressurized fuel causes the conical head to move out of contact with the exit orifice of the body. This, in turn, provides a corresponding variable area for passage of the pressurized fuel through the exit orifice about the conical head of the pintle. The injector further includes a swirler configured to create a swirling action in the flow of pressurized fuel through the fuel manifold, wherein the manifold is upstream of the exit orifice.Type: ApplicationFiled: November 9, 2009Publication date: May 12, 2011Applicant: WOODWARD GOVERNOR COMPANYInventor: Paul G. Hicks
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Patent number: 7934668Abstract: A fuel injector for use in an internal combustion engine, comprising a nozzle body being provided with a nozzle bore and at least one set of one or more outlets for fluid, an outer valve member received within the nozzle bore and being engageable with a first seating region of the nozzle body to control the flow of a first fluid from a first delivery chamber, the outer valve member being provided with an outer valve bore, and an inner valve member received within the outer valve bore and being engageable with a second seating region of the nozzle body to control the flow of a second fluid from a second delivery chamber. In various embodiments, the fuel injector can be arranged to allow the first and second fluids to be injected separately and/or together. In one embodiment, the first and second fluids can be mixed within the injector before injection.Type: GrantFiled: November 12, 2008Date of Patent: May 3, 2011Assignee: Delphi Technologies Holdings S.arlInventors: Michael Peter Cooke, Godfrey Greeves, Nebojsa Milovanovic
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Patent number: 7909271Abstract: A direct injection fuel injector includes a nozzle tip having a plurality of passages allowing fluid communication between an inner nozzle tip surface portion and an outer nozzle tip surface portion and directly into a combustion chamber of an internal combustion engine. A first group of the passages have inner surface apertures located substantially in a first common plane. A second group of the passages have inner surface apertures located substantially in at least a second common plane substantially parallel to the first common plane. The second group has more passages than the first group.Type: GrantFiled: August 14, 2008Date of Patent: March 22, 2011Assignee: Caterpillar Inc.Inventors: Mark S. Cavanagh, Roger L. Urven, Jr., Keith E. Lawrence
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Patent number: 7891587Abstract: The invention relates to an intermediate plate for a fuel injector, comprising a high-pressure through-hole which connects a high-pressure passage in a valve body and is connected to a high-pressure fuel reservoir, to a high-pressure space in a nozzle body, wherein the intermediate plate is arranged between the valve body and the nozzle body. In order to improve the injection behaviour of a fuel injector provided with the intermediate plate, in particular during multiple injection of small injection quantities, the high-pressure through-hole has a cross-sectional profile which improves the flow through the high-pressure through-hole from the valve body towards the nozzle body and impairs the flow in the opposite direction from the nozzle body towards the valve body.Type: GrantFiled: October 9, 2006Date of Patent: February 22, 2011Assignee: Robert Bosch GmbHInventor: Patrick Mattes
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Patent number: 7871021Abstract: The invention relates to a fuel injection valve for internal combustion engines, comprising a valve body (1), with a drilling (3) embodied therein and defined at the combustion chamber end thereof by a conical valve seat (18) from which at least one injection opening (20) leads. A hollow valve needle (8) is arranged in the drilling (3) such as to be displaced longitudinally, comprising a valve sealing surface (35) at the end thereof facing the valve seat (18). A first sealing region (31; 34) and a second sealing region (32; 46; 48) are embodied on the valve sealing surface (35), whereby, on contact of the hollow valve needle (8) on the valve seat (18), the first sealing region (31; 34) provides a seal upstream of the at least one injection opening (20) and the second sealing region (32; 46; 48) downstream thereof.Type: GrantFiled: July 11, 2006Date of Patent: January 18, 2011Assignee: Delphi Technologies Holding S.arlInventor: Michael P. Cooke
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Patent number: 7866577Abstract: A fuel injection valve includes a housing, a stator, a movable core, a coil, a nozzle hole, a valve member, and at least one communicating passage. The housing receives the stator and movable core. An end face of the movable core has a non-contact surface and a contact surface. The non-contact surface and the stator define a space when the contact surface contacts the stator. The valve member is slidably received in a bore of the movable core. The valve member has a stopper engageable with the movable core such that the valve member is axially movable together with the movable core. The at least one communicating passage connects the space with a corresponding one of a first fuel passage and a second fuel passage of the housing.Type: GrantFiled: December 19, 2008Date of Patent: January 11, 2011Assignee: Denso CorporationInventors: Kiyotaka Yoshimaru, Toyoji Nishiwaki
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Publication number: 20100320293Abstract: A fuel injector is disclosed that has plural nozzle holes with the same cross-sectional shape and can individually set the flow rate of each nozzle hole. The fuel injector includes the plural nozzle holes, a seat section positioned upstream of the nozzle holes, a valve element that closes a valve when brought into contact with the seat section and opens the valve when separated from the seat section, and a circular cone tapered from an upstream end to a downstream end and provided with the seat section and an inlet opening of the nozzle holes. The plural nozzle holes have an identical shape and a shape of a cross-section of each of the nozzle holes is substantially out-of-round, the cross-section being perpendicular to a central axis of each of the nozzle holes. The cross-section of each of the nozzle holes is rotated around the central axis of each of the nozzle holes.Type: ApplicationFiled: June 17, 2010Publication date: December 23, 2010Applicant: Hitachi Automotive Systems, Ltd.Inventors: Kiyotaka OGURA, Yasuo Namaizawa
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Publication number: 20100314470Abstract: An atomizing injector comprises a body having a central bore with a valve situated in the bore, leading to a chamber. An actuator moves the valve between closed condition and open conditions, selectively exposing the chamber to a flow of pressurized liquid. A discharge port extends from the chamber to a discharge orifice. A swirl element is situated in the chamber, while leaving a free space in the chamber immediately above the discharge port. When the valve is opened, liquid flows into the chamber, through the swirl element into the space, forming a whirl in the space before passing through the discharge port and exiting the discharge orifice as an atomized whirling spray.Type: ApplicationFiled: June 11, 2009Publication date: December 16, 2010Applicant: Stanadyne CorporationInventors: Mark S. Cavanagh, Robert G. Lucas
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Publication number: 20100297566Abstract: The invention relates to a multi-point device for injecting a fuel or a fuel/oxidiser pre-mixture into a combustion zone (3) arranged downstream of the device in such a way as to form flames, said device comprising at least one conduit for the flow of the fuel or the pre-mixture towards the combustion zone (3), and means for controlling the flow of the fuel or the pre-mixture running into the combustion zone. Said device is characterised in that the control means are arranged in such a way as to define at least two control openings in the flow conduit, having a non-null determined longitudinal offset ?X so that, in response to an acoustic load formed upstream of the control means, the flames formed in the combustion zone (3), respectively at the outlet of each control opening, oscillate out of phase.Type: ApplicationFiled: July 23, 2008Publication date: November 25, 2010Applicant: CENTRE NATIONAL DE LA RECHERCHE SCIENTIFIQUE-CNRSInventors: Nicolas Noiray, Daniel Durox, Sebastien Candel, Thierry Schuller
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Patent number: 7832661Abstract: A fuel injector apparatus and method is provided for use in a fuel injection system of an internal combustion engine that includes a body, a valve seat, closure member, and an orifice plate. The valve seat comprises the intersection of two angled surfaces with a radius before assembly of the fuel injector. During assembly of the fuel injector, a member presses against the radius edge of the sealing surface of the valve seat to create an oblique third sealing surface or sealing band that is coined into the valve seat. The sealing band provides an improved seal between the valve closure member and the valve seat which operates to prevent leakages of fuel in the fuel injector.Type: GrantFiled: July 30, 2008Date of Patent: November 16, 2010Assignee: Continental Automotive Systems US, Inc.Inventors: William J. Imoehl, Sidney Barry Judkins
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Patent number: 7832660Abstract: A fuel injector apparatus and method for use in a fuel injection system of an internal combustion engine that includes a body, a valve seat, closure member, and an orifice plate. The valve seat comprises the intersection of two angled surfaces before assembly of the fuel injector. During assembly of the fuel injector, a member presses against the edge of the sealing surface of the valve seat to create an oblique third sealing surface or sealing band that is coined into the valve seat. The sealing band provides an improved seal between the valve closure member and the valve seat which operates to prevent leakages of fuel in the fuel injector.Type: GrantFiled: September 28, 2004Date of Patent: November 16, 2010Assignee: Continental Automotive Systems US, Inc.Inventor: William J. Imoehl
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Publication number: 20100282872Abstract: A fuel injector, in particular for direct injection of fuel into a combustion chamber of an internal combustion engine, has a valve needle, which is situated in a nozzle body and is operable by an actuator, and a valve closing body, which is operatively connected to the valve needle and, for opening and closing the valve, cooperates with a valve seat face formed on a valve seat body, the valve seat body being provided with at least one spray hole. The at least one spray hole has a first cylindrical section having a fuel inlet opening and a second cylindrical section situated downstream from the first cylindrical section and having a fuel outlet opening, the first and the second cylindrical sections not running coaxially to one another.Type: ApplicationFiled: September 13, 2007Publication date: November 11, 2010Inventor: Andreas Krause
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Publication number: 20100252651Abstract: A fuel injection apparatus that includes a body, a nozzle, a pressure control unit, and a physical quantity measurement unit. The body has a fuel inlet port and a high-pressure fuel passage that is communicated with the fuel inlet port. The pressure control unit controls opening and closing of the nozzle. The fuel inlet port projects in a radially outward direction of the body. The body includes a fuel outlet port located on a lateral side of a longitudinal axis of the body opposite from the fuel inlet port. The physical quantity measurement unit is provided between the fuel inlet port and the fuel outlet port, and the physical quantity measurement unit measures a physical quantity of high pressure fuel introduced from the fuel inlet port.Type: ApplicationFiled: April 1, 2010Publication date: October 7, 2010Applicant: DENSO CORPORATIONInventors: Shu Kagami, Jun Kondo, Tomoki Fujino, Yutaka Miyamoto
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Publication number: 20100237174Abstract: A fuel injector has a plurality of fuel injection ports including first injection ports and second injection ports. Injection-port axes of the first injection ports extend to a first space in a combustion chamber. Injection-port axes of the second injection ports extend to a second space in a combustion chamber. An interval of the injection-port axes between adjacent first injection ports is shorter than an interval of the injection-port axes between the first injection port and the second injection port which are adjacent to each other.Type: ApplicationFiled: March 22, 2010Publication date: September 23, 2010Applicants: DENSO CORPORATION, NIPPON SOKEN, INC.Inventors: Ryutaro Oomori, Noritsugu Kato, Toyoji Nishiwaki
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Patent number: 7798430Abstract: A fuel injection nozzle is formed with a nozzle hole group including at least two individual nozzle holes, which are disposed close to each other. Fuel is injected through the nozzle hole group. In at least one combination of two adjacent individual nozzle holes included in the same nozzle hole group, at least one of the two adjacent individual nozzle holes is configured such that each of the at least one of the two adjacent individual nozzle holes has a diameter, the diameter increasing only toward a corresponding adjacent one of the two adjacent individual nozzle holes along a direction from an inside to an outside of the each of the at least one of the two adjacent individual nozzle holes, and the diameter being maximized at an outer opening of the each of the at least one of the two adjacent individual nozzle holes.Type: GrantFiled: September 4, 2007Date of Patent: September 21, 2010Assignee: Denso CorporationInventors: Tokuji Kuronita, Satoru Sasaki
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Patent number: 7784716Abstract: A valve seat 14 having an injection hole 14b is fixed at one end of a hollow valve main body 15, a valve body 12 slidably supported so as to be separated from and brought into contact with the valve seat 14 to open and close the injection hole 14b and a swirler 16 for surrounding the valve body 12 to slidably support the valve body 12 and for imparting a swirling motion to fuel flowing into the injection hole 14b are equipped, a swirling groove 16b in the swirler 16 includes a curvature part 16b3 in a groove outlet, and a sectional configuration of the swirling groove 16b is constituted so that the depth of the central part is larger than the depth of the end part.Type: GrantFiled: December 22, 2004Date of Patent: August 31, 2010Assignee: Mitsubishi Denki Kabushiki KaishaInventors: Norihisa Fukutomi, Mamoru Sumida
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Publication number: 20100213285Abstract: A method of designing a fuel nozzle of a gas turbine engine to reduce fretting thereof during use, including establishing an initial nozzle design, determining a first natural frequency of that design and a running frequency range of the gas turbine engine, and increasing a first transverse dimension of the stem member of the nozzle across a length of a portion thereof adjacent the inlet end until the first natural frequency of the nozzle is outside the running range, while a second transverse dimension of the portion remains at least substantially unchanged across the length thereof.Type: ApplicationFiled: February 20, 2009Publication date: August 26, 2010Inventor: Saied OSKOOEI
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Patent number: 7770823Abstract: A fuel injector comprises a movable element, a seat contact surface formed at one end of the movable element, a nozzle member having a valve seat. The seat contact surface of the movable element is in contact with and seated on at the time of valve closing. A nozzle holder portion holds a periphery of the nozzle member. A plastic deformation portion is formed by engaging one of a part of the nozzle member and a part of the nozzle holder portion in the other one of the part of the nozzle member. The nozzle member and the nozzle holder portion are joined by welding.Type: GrantFiled: May 29, 2008Date of Patent: August 10, 2010Assignee: Hitachi, Ltd.Inventors: Eiichi Kubota, Hideyuki Shikaki, Masahumi Nakano, Masahiko Hayatani
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Publication number: 20100193612Abstract: A fuel injector for fuel injection systems of internal combustion engines has an excitable actuator for activating a valve closing element, which forms a sealing seat together with a valve face implemented on a valve seat element. Multiple spray-discharge openings are implemented in the valve seat element downstream from the valve face. The fuel injector is distinguished in that the spray-discharge openings include at least one upstream first spray-discharge opening section and one downstream second spray-discharge opening section having a different opening width and a wall area of the second spray-discharge opening section of all spray-discharge openings on a semi-circle runs either parallel or at a right angle to the longitudinal axis of the valve seat element having the spray-discharge openings. The valve seat element is manufactured using metal injection molding methods.Type: ApplicationFiled: June 14, 2006Publication date: August 5, 2010Inventors: Andreas Schrade, Dieter Maier, Gerhard Stransky
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Publication number: 20100170475Abstract: When a control valve 48 allows communication through a fuel drain channel C3, fuel flows into an inner control chamber R2i from an outer control chamber R2o through a communication channel 47 and flows out from the inner control chamber R2i to a fuel tank T. The flow of fuel through the communication channel 47 generates a differential pressure between inner control pressure Pci and outer control pressure Pco (Pco>Pci). Thus, an outer differential pressure immediately after an outer valve opening time can be set small, thereby restraining an increase in the unburnt HC content of exhaust gas at low load, which could otherwise result from a high rising speed of an outer needle valve 42 immediately after the outer valve opening time.Type: ApplicationFiled: September 8, 2008Publication date: July 8, 2010Inventors: Fumihiro Okumura, Shigeo Nomura
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Patent number: 7744017Abstract: An injection nozzle for an internal combustion engine comprising a nozzle body defining a seating surface and having at least one first nozzle outlet and a valve member received within the nozzle body and engageable with an external seating defined by the seating surface so as to control fuel injection through the at least one first nozzle outlet. The valve member is provided with a bore having an internal bore surface and an insert is received within the bore. The insert includes a part-spherical head which spans an internal diameter of the bore so as to maintain contact with an internal surface of the bore as the valve member moves, in use, so as to guide movement of the valve member. The part-spherical head also includes a surface which defines an internal seating for the valve member.Type: GrantFiled: July 11, 2006Date of Patent: June 29, 2010Assignee: Delphi Technologies Holding S.arlInventor: Michael P. Cooke
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Patent number: 7744020Abstract: A fuel injector includes a seat, a movable member cooperating with the seat, and an orifice plate. The orifice plate includes a member and an orifice penetrating the member. The member includes first and second generally parallel surfaces. The first surface generally confronts the valve seat, and the second surface faces opposite the first surface. The orifice is defined by a wall that couples the first and second surfaces. The wall includes a first portion that extends from the first surface and a second portion extending between the first portion and the second surface. The first portion of the wall extends at a first oblique angle with respect to the first surface, and the first oblique angle varies so as to define an asymmetrical chamfer. The second portion of the wall defines a cylinder extending along an axis at a second oblique angle with respect to the second surface.Type: GrantFiled: July 21, 2003Date of Patent: June 29, 2010Assignee: Continental Automotive Systems US, Inc.Inventor: J. Michael Joseph
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Publication number: 20100155507Abstract: A fuel injection valve includes a valve seat (11) that has a valve seat portion (11a) with a conical space defined therein and tapered toward an injection hole (11b), a needle (12) that has a valve portion (12b) formed with a curved surface for abutment with the valve seat portion (11a) and a column-shaped sliding portion (12a) located upstream of the valve seat portion (11a), and a swirler (10) that holds the sliding portion (12a) in a slidable manner, wherein fuel to be injected from the injection hole (11b) is adjusted by opening and closing a gap between the valve portion (12b) and said valve seat (11a), and assuming that a radius of curvature in an axial direction of the valve portion (12b) at a point at which the valve portion (12b) and the valve seat portion (11a) are in abutment with each other is R and an outer diameter of the sliding portion (12a) is D, R is greater than D/2.Type: ApplicationFiled: November 27, 2006Publication date: June 24, 2010Applicant: Mitsubishi Electric CorporationInventors: Kazunori Kitagawa, Yoshihiko Onishi
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Patent number: 7740002Abstract: A fuel injector has a spray nozzle with a plurality of spray discharge orifices, each of which has an elongated cross-section having a major axis orientable to a center electrode of a spark plug in the combustion chamber.Type: GrantFiled: August 30, 2007Date of Patent: June 22, 2010Assignee: GM Global Technology Operations, Inc.Inventors: Yangbing Zeng, Andreas M. Lippert, Rodney B. Rask, Arun S. Solomon
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Publication number: 20100133361Abstract: A fuel injection valve (2) includes a first injection hole group (14), a second injection hole group (15), a control chamber (20), a first needle valve (12), and a second needle valve (13). The first needle valve (12) opens/closes an injection hole in the first injection hole group (14). The second needle valve (13) opens/closes an injection hole in the second injection hole group (15). Lifting of the first needle valve (12), and lifting of the second needle valve (13) are controlled by a pressure of fuel in the control chamber (20). An automatic valve (32) is further provided to change a flow rate at which the fuel flows into the control chamber (20), or a flow rate at which the fuel flows out from the control chamber (20), based on a common-rail pressure in a fuel supply source (1), when the needle valves (12, 13) are lifted. Thus, the fuel injection valve (2) injects fuel at the optimum fuel injection rate in various engine operating states.Type: ApplicationFiled: April 3, 2008Publication date: June 3, 2010Inventors: Yoshinori Futonagane, Yoshimasa Watanabe, Shigeo Nomura, Yoshiaki Nishijima
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Patent number: 7726590Abstract: An improved fuel injection spray director plate including conically chamfered entries to the flow passages through the plate. The conical chamfer may extend part way or all the way through the plate. In a currently preferred embodiment, the chamfer extends only part way through the plate, and the remaining cylindrical portion of the passage provides desirable directional capability for the spray. Preferably, the conical chamfer axis forms an angle with the cylindrical portion axis. Preferably, a flow passage is positioned in the director plate such that the main flow direction of fuel exiting the fuel injector valve is received into the chamfer of the passage. Preferably, a second conical portion is formed in the passage between the first conical portion and the cylindrical portion.Type: GrantFiled: April 29, 2008Date of Patent: June 1, 2010Assignee: Delphi Technologies, Inc.Inventors: Paul S. Von Bacho, III, Julie M. Galante-Fox, Sudhakar Das
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Patent number: 7712684Abstract: A fuel injection valve which injects fuel from a nozzle hole includes a cavitation generation flow path in which a cavitation bubble is generated in fuel flowing inside the injection valve, and a bubble storage flow path which is connected to the cavitation generation flow path and the nozzle hole and which stores the cavitation bubble generated in the cavitation generation flow path. A fuel containing the cavitation bubble stored in the bubble storage flow path is injected from the nozzle hole so that atomization of an injected fuel spray is enhanced.Type: GrantFiled: December 15, 2005Date of Patent: May 11, 2010Assignee: Kabushiki Kaisha Toyota Chuo KenkyushoInventors: Ryo Masuda, Kiyomi Kawamura, Makoto Nagaoka
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Patent number: 7703707Abstract: In the valve, fuel, flowing down as a valve side flow along the side of the valve, further flows down toward an orifice plate through a fuel path which closes and opens upon forward and backward movement of the valve, and is injected as a mist from each orifice. The valve moves forward and backward by sliding on a valve surrounding portion through a guide portion constituted by plural sliding guides arranged between the valve and valve surrounding portion. Since the sliding guides are tapered from the valve to the surrounding portion, the side flow from the guide portion has a flow velocity distribution biased toward the surrounding portion.Type: GrantFiled: December 4, 2007Date of Patent: April 27, 2010Assignee: Hitachi, Ltd.Inventors: Yoshihito Yasukawa, Yoshio Okamoto, Hiroshi Yamada, Nobuaki Kobayashi, Satoshi Hashimoto
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Publication number: 20100090031Abstract: A fuel injection valve in which a valve element is formed at a distal end thereof with a flat portion 13c which is substantially parallel with an injection hole plate 11, injection hole entrances 12a are arranged inside an imaginary envelop 15 along an intersection between an extension 10b of a downstream inner wall of a seat portion of a valve seat and an upstream plane 11c of the injection hole plate and outside the flat plane at the distal end of the valve element, and the relation between the vertical distance h between the flat plane at the distal end of the valve element and the upstream plane of the injection hole plate with the valve opened and the diameter d of the injection hole entrance is h<d, and the injection hole 12 is formed to be inclined by a predetermined angle with respect to the direction of the thickness of the injection hole plate.Type: ApplicationFiled: January 29, 2007Publication date: April 15, 2010Applicant: MITSUBISHI ELECTRIC CORPORATIONInventors: Naoya Hashii, Keishi Nakano, Tsuyoshi Munezane